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Peak PX09 Installation And Service Manual

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Summary of Contents for Peak PX09

  • Page 1 Original...

  • Page 2: Table Of Contents

    CONTENTS Product Features and Specifications ............1 Installation Requirement ...............3 Steps of Installation ................4 Test Run ....................17 Exploded View ..................28 Operation Instruction ................38 Maintenance ..................39 Trouble Shooting ................41 Lift Disposal ..................41...

  • Page 3: Product Features And Specifications

    I. PRODUCT FEATRUES AND SPECIFICATIONS Professional Alignment Scissors Lift Model PX09A · Electric- air control system, mechanical safety locks · Dual synchronous cylinders are applied to assure the lifting level on both platforms · Non-skid diamond platforms. · Integrated rear slip-plates ·...
  • Page 4 · Photo cell device protection, avoid vehicle collapse · Heavy duty design, fit for a wide range of vehicle car to van and truck · Optional Jack (with hand pump/air-operated hydraulic pump) Fig. 2 MODEL PX09 SPECIFICATIONS Overall Distance Lifting Lifting Min.

  • Page 5: Installation Requirement

    INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill Carpenter’s Chalk (Φ19, Φ10, Φ4,)   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Lock Wrench ...

  • Page 6: Steps Of Installation

    III. STEPS OF INSTALLATION A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. 1. For Standard Installation: On surface installation PX09/PX09A On surface installation foundation (See Fig. 4) Fig. 4...
  • Page 7 1.2 Illustration of scissors lift PX09 on surface installation (See Fig.5). Noted: The control cabinet is installed at the left of car in direction, the oil hose cover is 90 of right angle. (The control cabinet can also be installed to the right of car in direction.)
  • Page 8 For Optional Installation: Flush mount installation 2.1 Flush Mount Installation Foundation (Fig.7). 1. Concrete must be thickness 100mm minimum, and test strength 3,000psi (210kg/cm²) minimum. 2. Useφ100mm PVC Tube Fig. 7 2.2 Illustration of scissors lift PX09 flush mount installation (Fig.8). Fig. 8...
  • Page 9 2.3 Illustration of scissors lift PX09A flush mount installation (Fig.9). Fig. 9 B. Check the parts before assembly. 1. Packaged lift and control cabinet (See Fig. 10). Fig. 10...
  • Page 10 2. Move aside the lift with fork lift or hoist, and open the outer packing carefully. 2.1 Parts for lift of on surface installation (See Fig.11, Fig.12) For Model PX09A Fig. 11 For Model PX09 Fig. 12...
  • Page 11 2.2 Parts for lift of flush mount installation (See Fig.13, Fig.14) Note: Need guide ramps for flush mount installation Drive-in ramp For PX09A (510018) Fig. 13 For PX09 Guide ramp (510019) Fig. 14...
  • Page 12 3. Open the parts box, check the parts according to the part list (See Fig. 15, Fig.16). PX09A parts box PX09 parts box Fig. 15 Fig. 16 4. Check the parts of the parts bag according to the parts bag list 4.1 Pasts bag for lift of on surface installation...
  • Page 13 4.2 Parts bag for lift of flush mount installation (See Fig.19, Fig.20) For Model PX09A Fig. 19 For Model PX09 Fig.20...
  • Page 14 1. Select a location and layout the model according to steps A (See Fig. 21-22). The control cabinet can be installed on the left or right of the model according to the site. For Model PX09A Fig. 21 For Model PX09 Fig. 22...
  • Page 15 2. Connecting the oil hose and air line (See Fig. 23). Connect to the A of Air solenoid valve ○ 1 Oil Hose: 1/4*6215 mm ○ 2 Oil Hose: 1/4*6135 mm ○ Oil Hose: 1/4*285 mm ○ Oil Hose: 1/4*285 mm ○...
  • Page 16 4. Connecting the air source (air pressure 5kg/cm - 8kg/cm ), adjust the air pressure to 0.8MPa (See Fig. 25). Connecting air source Adjust the air pressure to 0.8MPa Clockwise to increase the air pressure Counter-clockwise to reduce the air pressure Adjust the air pressure to 0.8MPa Fig.
  • Page 17 Three phase Electric Component Item Name Code Specification Item Name Code Specification Power switch 380V AC Push button Down Triple Lower alarm Breaker Pass Duplex button Breaker Motor Single Phase Breaker Buzzer 24V AC AC contactor AC 24V Transformer 24V AC Time relay AC24V Intermediate relay...
  • Page 18 3. Single phase power unit (220V) 3.1 Connect the power wire and limit switch wire according to the wiring diagram (See Fig. 28) Photo Hydraulic Toggle Ground Height Power Cell Motor Wire solenoid Switch solenoid Wire Limit Limit Wire Device valve valve Wire...

  • Page 19: Test Run

    3.2 Single phase Circuit Diagram (See Fig. 29). Blue Brown Black White Fig. 29 . Test Run 1. Fill oil to cylinder and Synchronous adjustment 1.1 Fill reservoir with Hydraulic Oil (Note: In consideration of power unit’s durability，please use Hydraulic Oil 46#). 1.2 Turn on the power, push the button UP, and check the rotated direction of the motor.
  • Page 20 3. Synchronous adjustment a) Turn the toggle switch to “ON”. Turn to “ON” means manual control is turned on, and Photo Cell Switch fails. Fig.31 b)Synchronous adjustment of main scissors (Lower both platforms to the lowest position). c) Turn the Two-way valve to oil filling position (See Fig.32), push button UP fill oil to the secondly cylinder until it begins to rise.
  • Page 21 Normal Working Position Oil Filling Position Fig. 33 Fig. toggle switch to “OFF”, f) Tune off toggle switch after Synchronization, turn the photo cell device is turned on. Turn to “ON” means manual control is turned on, and Photo Cell Switch fails. Fig.
  • Page 22 4. Install anchor bolts. 4.1 Raise the lift to 1000mm then drill holes to install the anchor bolts (See Fig.34). Using the anchor bolt to fix the lift Fig. 35 4.2 Fix the anchor bolts. Drilling the hole for the anchor bolt(3/4*5-1/2) with the rotary hammer drill, type the anchor bolt into the ground, and then fasten it with ratchet spanner (See Fig.
  • Page 23 4.3 Check by level bar and adjust the lower leveling bolts(See Fig.37), use the shims to adjust the platforms until the front and rear of two platforms are in the same level. Adjust the Upper leveling bolts(See Fig.38) after it touch the Lower leveling bolts when lower to the lowest position.
  • Page 24 b. Install the oil hose cover (See Fig. 40) Drilling with Cleaning Type the expansion Fastening by Install 4 driller colloidal screw the steel screw Fig. 40 4.5 Place the control cabinet onto the ground, drill holes for anchor bolts. Anchor bolts for the control cabinet：Use 10 driller to drill hole.
  • Page 25 Check the limit switch, the hose and air lines connection. If everything is no problem then do test run. The lift must be tested and checked carefully before in use. ★ Illustration of installing the PX09/PX09A optional air line kits(Fig.43) 90 fitting Air source 12-30 Fig.43...
  • Page 26 1. Install air line kit 1.1 Connect the air line fittings with 8*6 black air line as following fig. The length of air line can be cut accordingly. (See Fig.43)   Fig.44...
  • Page 27 φ8*φ6 air line Air Source Oil-water separator View B View A 1.3 Through black air hose(8*6) to the 1.2 Replace 90° air hose fitting to three hole of the base and fixing slot of outer ways fitting from oil-water separator, then scissor through black air hose(8*6) to control cabinet and connect with screw fitting.
  • Page 28 View E View F Ø8*Ø6Air line Air source divide into two ways by passing three ways fitting and connect with rolling jack separately Air line Air line View b Ø8*Ø6Air line View a 1.5 Install type C quick female fitting, 1.6 Install type C quick female fitting, then connect it with male air line ...
  • Page 29 View G Air pump 1.7 Connect female airlines of  to quick male fitting on two  operate jack Part list for Optional Airline Kits: Item Part# Description 1061K094 90°bend fitting 1061K092 Hex nut M14 10430010 φ14 Washer 1061K091 Air line fitting 1061K090 C shape Quick female fitting 10800025...

  • Page 30: Exploded View

    EXPLODED VIEW MODEL PX09A Optional Turnplate: when assemble turnplate the No.1 adjust plate for turnplate which 30mm height should next to the turnplate. Fig. 45...
  • Page 31 MODEL PX09 Fig. 46...
  • Page 32 Parts list for PX09,PX09A Item Part# Description Note PX09A PX09 11520003 Shelf 11520009B Inner Scissors 11520010B Outer Scissors 10520011 Air Cylinder 10420153 Cup Head Bolt M6*20 10510012 Hex Bolt M20*75 10510040 Limit switch Assy. 11520013A Connecting Pin 10206032 Snap Ring...
  • Page 33 Item Part# Description Note PX09A PX09 10420157 Steel Ball Set 11570003 Rear Slip Plate 11560003 Turnplate Cover 11520037 Pin For Slip Plate 10420136 Hex Bolt M12*45 10206006 Washer Ø12 10420026 Lock Washer Ø12 10206023B Hex Nut M12 11520005 Drive-in Ramp(On surface/Flush mount)
  • Page 34 Item Part# Description Note PX09A PX09 10209059 Anchor Bolt 3/4*5-1/2 10620071 Anchor Bolt M10*100 11540025 Oil hose cover(L=750mm) Colloidal screw φ6 10620070 10620069 Wood screw M4*30 10440009 Straight Fitting For Power Unit 90 Fitting 1/4NPT(F)*1/4NPT(M) 1052K027 10420097 90 Fitting 1/4NPT(M)*1/4JIC(M)
  • Page 35 1 CYLINDERS (10520028B/10520017B) Add grease to lubricate regularly Add grease to lubricate regularly Fig. 47 Item Part# Description Note 11-1 11510008B Main Cylinder tube 11-2 10520053 O- Ring (φ118*5.3) 11-3 11520043 Head Cap(Main) 11-4 10520052 Support Ring (φ67*φ73*15) 11-5 10520051 Y- Ring (φ67*φ77*6) 11-6 10520050...
  • Page 36 Item Part# Description Note 14-3 11520044 Head Cap (Secondly) 14-4 10201034 Bleeding Plug O- Ring (φ45*3.55) 14-5 10520058 Dust Ring (φ45*φ53) 14-6 10217078 14-7 11510011B Piston Rod (Secondly) O- Ring (φ28*3.55) 14-8 10520061 Support Ring (φ94*φ100*15) 14-9 10520062 Y- Ring (φ85*φ100*9) 14-10 10520063 14-11...
  • Page 37 Item Part# Description Note 33-1 10201094 Indicator light Button UP 33-2 10420071 33-3 10420071 Button LOCK Button DOWN 33-4 10420072 33-5 1152K001B Control Panel 33-6 41010217 Power Switch (QS) 33-7 11610109 Cabinet Body 33-8 10420167C Air Line 6*8*200mm 33-9 1061K110 Straight Fitting For Air Line 33-10 10209145...
  • Page 38 3 ELECTRIC POWER UNIT (81523001/81523002) 220V/50Hz/1Phase 380V/50Hz/3 Phase Fig. 49 220V/50HZ /1Phase Electric Power Unit Parts list Item Part# Description Qty. Note 81400180 Rubber Pad 81400250 Start capacitor 81400200 Run Capacitor 10420148 Cup head bolt with washer 81400066 Protective cover for capacitor 81400363 Motor Connecting Shaft 81400362...
  • Page 39 Item Part# Description Qty. Note 81400208 Cover of Motor Terminal Box 71111190 AMGO Nameplate 81400560 Throttle valve 81400266 Relief Valve 81400284 Iron plug 81400420 Solenoid valve coil 81400423 Release valve(electrical) 81400566 Check valve 81400288 Inlet pipe 81400289 Oil return pipe 81400364 Hose clamp 81400263...

  • Page 40: Operation Instruction

    Illustration of hydraulic valve for hydraulic power unit E lectric power unit, 220V/50Hz, 1 phase (See Fig. 50) Relief valve Oil return port Solenoid valve Throttle valve Check valve Oil Outlet Fig. 50 VI. OPERATION INSTRUCTIONS To lift vehicle 1. Keep clean of site near the lift, and down the lift to the lowest position. 2.

  • Page 41: Maintenance

    Power indicator 工作指示灯 Power switch 总电源开关 LOCK DOWN 蜂鸣器 H LOCK Lowering Alarm Button 下降报警按钮 pass (PASS) Fig. 51 VII. MAINTENANCE SCHEDULE Monthly: 1. Re-torque the anchor bolts to 150 Nm. 2. Lubricate all moving parts with lubricant (See Fig.52-55) For pin of piston rod For main cylinder connecting pin Fig.53...
  • Page 42 3. Check all fittings, bolts and pins to insure proper mounting. 4. Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage. 5. Adjusting the lifting level on both platforms. Note: All anchor bolts should take full torque. If any of the bolts do not function for any reason, DO NOT use the lift until the bolts have been replaced.

  • Page 43: Trouble Shooting

    VIII.TROUBLE SHOOTING TROUBLE CAUSE REMEDY 1. Start Button does not work 1. Replace Start button 2.Wiring connections are not in good 2. Repair all wiring connection condition Motor does not run 3. AC contactor burned out 3. Repair or replace contactor 4.
  • Page 44 PEAK CORPORATION No. 3 Luomu Road,Shishan Town,Nanhai District,Foshan(528225),Guangdong,China Tel:86-757-81102815 81102805 Fax: 86-757-81102809 Email:peak@peaklift.cn http://www.peaklift.cn Manual Part No.: 72215113 Revision Date: 2022/08...

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Px09a

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