Related Manuals for KSI ECOTROC CTN 200
Summary of Contents for KSI ECOTROC CTN 200
- Page 1 ® ECOTROC CTN 200 - 705 Operating manual Oil vapour adsorber Rev 02_0324 Operating Manual CTN 200 - 705...
-
Page 2: Table Of Contents
Contents General information ................ 3 System data ....................3 Contact data ....................3 Accompanying documents ................3 Warranty notes ..................... 4 Operating manual ..................4 Signs and symbols used ................5 Intended purpose / use ..............6 Intended use ....................6 Performance data .................. -
Page 3: General Information
General information Please complete the following information according to the type plate, vessel plate and contract documents. This enables the manufacturer to clearly identify the dryer and makes it easier to give advice if there are queries. It also simplifies the provision of spare parts and support. -
Page 4: Warranty Notes
Warranty notes For the conditions necessary for compliance with the warranty, please refer to our "General Terms of Sale and Delivery" The warranty shall be void if: The oil vapour adsorber is used for anything other than its intended use. ... -
Page 5: Signs And Symbols Used
Signs and symbols used The following symbols are listed in this manual and/or are affixed to the construction: Symbol Meaning This symbol indicates tips for the efficient use of the adsorption dryer! Note This symbol indicates instructions for the safe handling of the adsorption dryer. -
Page 6: Intended Purpose / Use
Intended purpose / use The oil vapour adsorber is designed to be used to reduce the oil vapour fractions in the compressed air and reduce odorous and aromatic substances in industrial compressed air systems. It requires the supply of compressed air from a supply source. -
Page 7: Performance Data
Exceeding or even significantly undercutting the design data can lead to bad residual oil contents! The compressed air supplied to the device must be of the following quality: Free from aggressive and corrosive substances Free from particles and solids ... -
Page 8: Safety Notes
Safety notes The CTN oil vapour adsorbers have been built according to state-of-the-art technology and the latest safety regulations. However, there is still a risk of danger during operation, maintenance, installation and servicing, and during transport and setup. In particular, the disregard of safety regulations when handling compressed air may result in serious injury or death. -
Page 9: Danger Zones
Danger zones Risk from pressure-bearing parts Risk of slipping due to spilt active carbon on the floor Never operate the oil vapour adsorber outside of the load limits shown on the vessel plate. Never carry out work as long as the oil vapour adsorber is under pressure. -
Page 10: Technical Product Data
Technical product data Equipment overview 1 Compressed air inlet 2 Compressed air outlet 3 Filling and draining nozzle 4 Pressure gauge 5 Oil check indicator 6 After-filter 7 Manual drain cock 8 Vessel plate 9 Lifting lugs Function description From the filled adsorbent material, (active carbon in this case), oil vapours and odorous and aromatic substances are stored in the open pores of the active carbon, thus reducing its content in the compressed air. -
Page 11: Monitoring The Operation
Monitoring the operation The following components are provided for regular monitoring: The pressure gauge shows the operating pressure. The oil check indicator is used to regularly measure the residual oil. The needle valve is only opened for the duration of the measurement. -
Page 12: Storage
Storage If the device needs to be stored before being commissioned, ensure that the storage site fulfils the following requirements: Indoors only Dry Frost-free Protected against weather impact. If the device is stored after having been commissioned, please proceed as follows: ... -
Page 13: Installation
Installation Recommendations for installation Proper installation is the basic prerequisite for the safe and problem-free operation of the CTN series. We recommend the installation of shut-off devices both upstream and downstream of the adsorber. The adsorber can thereby be disconnected from the compressed air system during maintenance. -
Page 14: Elimination Of Hazards
Elimination of hazards Please be aware of the risks associated with the installation of the device: Do not work on parts which are under pressure. The pipelines must be kept in place with brackets, the adsorber is not designed to act as a support for the pipes. ... -
Page 15: Mains Operation
Mains operation Pressurisation has been successful. Check whether the compressed air system downstream of the adsorber can be opened safely. Then proceed as follows: Slowly open the cut-off valves at the outlet of the adsorber until you hear the flow noise. ... -
Page 16: Maintenance
Maintenance Maintenance work may only be carried out by suitably qualified personnel! Make sure that the device is free from pressure before starting work and observe the applicable accident prevention regulations for the place of installation! Regular maintenance work The following table gives an overview of the intervals and scope of the maintenance work: Maintenance Activity... -
Page 17: Checking The Residual Oil Content
Checking the residual oil content The residual oil content should be measured on a regular basis. Proceed as follows: Check that the indicator pipe is secure. Record the date and time when measurements start. Record the operating pressure (it should be constant during the measurement). - Page 18 0.023 0.045 0.068 0.090 0.113 0.136 0.158 0.181 0.018 0.036 0.055 0.073 0.091 0.109 0.127 0.146 0.014 0.028 0.041 0.055 0.069 0.083 0.097 0.110 0.009 0.018 0.026 0.035 0.044 0.053 0.062 0.070 0.004 0.009 0.013 0.018 0.022 0.026 0.031 0.035 1000 0.002 0.004...
- Page 19 Table for measurement pressure 72.5 psi (g), residual oil content in ppm Scale Duration in h 0.700 1.400 2.100 2.800 3.500 4.200 4.900 5.600 0.700 1.400 2.100 2.800 3.500 4.200 4.900 5.600 0.636 1.272 1.908 2.544 3.180 3.816 4.452 5.088 0.568 1.136 1.704...
-
Page 20: Overview Of Maintenance Parts
Overview of maintenance parts Type Component Designation Interval Measure APE-CTN 200-350 After-filter Every year Replace element A-4000-121 Oil check Every year / when Replace pipe required F-CTN 200 Filling active recommended after 4.000 Replace carbon working hours or 1 year APE-CTN 200-350 After-filter Every year... -
Page 21: Replacing The Filter Element
Replacing the filter element The job of the after-filter is to stop any abrasion dust that has built up from the active carbon. Proceed as follows to replace this filter element: Close the cut-off valves upstream and downstream of the adsorber. ... - Page 22 We recommend that you only change the filter element after the active carbon has been changed. To do so, allow the adsorber to run for half an hour. The dust particles that accumulate are hereby captured in the after-filter element which is to be replaced.
-
Page 23: Faults
Faults The following faults may occur: Fault Cause Measure Volumetric flow via the Adapt to operating Oil in the compressed air downstream of the adsorber exceeds the conditions adsorber Upstream cooling intended parameters Inlet temperature is too ... -
Page 24: Eu Declaration Of Conformity
EU Declaration of conformity EU - Declaration of conformity Manufacture: KSI Filtertechnik GmbH Siemensring 54-56 D-47877 Willich Hereby we as responsible manufacture declare that the products supplied by us meet the requirements of the relevant directives and standards. Especially: 2006/42/EC... - Page 25 The pressure vessels belonging to this pressure equipment were manufactured in accordance with the ASME VIII Div.1 Rules. The manufacturer has created separate declarations of conformity for the pressure vessels. All other components of these products correspond to the specifications of the AD2000 data sheets and are intended by the respective manufacturers for the corresponding purpose.
Need help?
Do you have a question about the ECOTROC CTN 200 and is the answer not in the manual?
Questions and answers