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KSI 12UC Gen 2 Operator's Manual

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12UC Conveyor: Gen 2
Owner/Operator's Manual

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Summary of Contents for KSI 12UC Gen 2

  • Page 1 12UC Conveyor: Gen 2 Owner/Operator’s Manual...
  • Page 2 Owner/Operator’s Manual Revision Date February 22, 2023 Prepared By: 2345 U Road Sabetha, KS 66534 Office Telephone: 785-284-0600...
  • Page 3 This Page Left Blank Intentionally.

  • Page 4: Table Of Contents

    T able of Contents 1 - INTRODUCTION ..................... 1 ............................1 AFETY ........................2 ENERAL NFORMATION 2 – LIMITED WARRANTY ..................3 3 – SAFETY INFORMATION ..................5 SAFETY ? ......................5 HY IS IMPORTANT ............................ 5 IGNAL ORDS ......................6 ENERAL AFETY TATEMENTS...
  • Page 5 ..........................29 PPER ROUP ....................... 31 YDRAULIC RIVE ROUP ......................32 ONDA OTOR RIVE ROUP 10 – SPECIFICATIONS ....................33 ............................33 APACITY ............................33 RIVE ..............................33 11 – GENERAL DIMENSIONS ................. 34 12 – BOLT TORQUE SPECS ..................35...

  • Page 6: Introduction

    KSi Conveyors are built to provide many years of dependable service to our customers through durable craftsmanship. One of the most important aspects of KSi engineering is its SAFETY 1st design throughout all product lines. At KSi, safety is NO ACCIDENT! That is why KSi has implemented its SAFETY 1st program.

  • Page 7: General Information

    General Information A. KSi reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment previously sold.

  • Page 8: Limited Warranty

    The warranty period for new equipment lasts for 24 months after the delivery date. What Will We Do to Correct Problems? KSi will repair or replace the equipment covered by this warranty at no charge. Service trip and travel expenses will incur additional charges.
  • Page 9 “What Does This Warranty Not Cover” on page 3. What Will KSi Not Do? KSi will not be liable for any amount that exceeds the amount you paid for the Equipment. However arising, we will not be liable for: ...

  • Page 10: Safety Information

    This Safety Alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on KSI conveyors and in the manual. When you see this symbol, be alert to the possibility of personal injury or death.

  • Page 11: General Safety Statements

    General Safety Statements 1. KSi’s principal concern is your safety and the safety of others associated with seed handling equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.
  • Page 12 23. Keep the area around intake free of obstacles such as electrical cords, blocks, etc. that might trip workers. 24. Components of this equipment have sharp edges which can scrape and/or cut an operator. 25. A moving conveyor can sever an operator’s limb or even kill. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 13: Emergency Shutdown

    KSi will not be liable for failure of the equipment due to poor or improper electrical power installation. Wires which are too small deliver insufficient voltage causing the motor to overload or burn out.

  • Page 14: Personal Protective Equipment (P

    7. Loose-fitting clothes should not be worn around moving parts on conveyors or equipment. Any clothing that becomes loosened should be tucked in tightly. 8. Loose or dangling shoe strings should be tucked in. 9. Long hair should be tied up and/or back. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 15: Operator Qualifications

    A person who has not read this manual or doesn’t understand all operating and safety instructions is not qualified to operate this machine. Date Employee’s Name (printed) Employee’s Signature KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 16: Installing Safety Signs

    The following pages show the location of the decals on the conveyor. Inspect all decals and replace any that are worn, illegible, or missing. Contact your dealer or the factory to order replacement decals. KS-0007 KS-0008 KS-0015 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 17 KS-0001 KS-0017 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 18 KS-0016 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 19 KS-0006 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 20: Installation

    7. Insert the hinge pin. Crimp the pin washers on the ends of the pin using pliers. 8. Tighten the belt tensioning bolts to 80 in.-lbs., so that each side is adjusted equally. 9. Re-assemble the tail end door assembly. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 21: Tracking The Belt

    10. Check adjustment by running the machine. Make sure belt runs centered on idler pulley. The clearance between the belt and the housing should be the same on both sides. 11. Close the tail end door when complete. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 22: Operation

    Ensure that hands, feet and clothing are kept away from moving parts. Stop the engine and lockout the power source whenever the equipment must be serviced or adjusted. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 23: Start Up And Break-In

    1. Any conveyor that is new or has set idle for a season needs to go through a ‘break-in’ period. 2. Run the conveyor at partial capacity until several hundred bushels of grain have been conveyed and the belt and tube are polished. 3. Retighten belt to restore original belt tension. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 24: Maintenance

    The teeth of the ratchet lock should be sharp and not worn, so that they can hold the load. Bearings 1. Bearings (25 Hr Interval)  Lubricate four (4) bearings on belt drive/ idler rollers.  Lubricate two (2) bearings on transport wheels. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 25: Cleaning The Conveyor Belt

    To obtain this condition, open the door at the tail end. Run the conveyor until the belt splice appears. Turn off the conveyor immediately. The splice will now be on the top side. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 26: Troubleshooting

    Belt needs tightening. Belt tension is too low. Tension belt to 80 in-lbs on the adjustment bolts. Cleated belt is slipping or loose. Belt is extremely dirty. Clean traction side of belt. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 27 Tighten and re-track the belt. Belt speed is too slow. Run belt at 600 fpm (belt splice passes every 3 seconds) Excessive damage Belt misaligned. Align belt so it tracks center of idle and drive rollers. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 28 This Page Left Blank Intentionally. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 29: Parts

    Abbreviations used in Parts List AS—Assembly BKT—Bracket ITM—Item LH—Left hand side NO— Number OPT—Optional component QTY—Quantity RH—Right hand side AR—As required (e.g. ft. of belt) Parts Listing his section shows parts and exploded drawings for the equipment. KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 30: Conveyor Assembly

    Conveyor Assembly G2-12UC KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 31 1/4" CABLE 1 24449-03 BUSHING 1 24340-07 1 -1/8" BUSHING 1 24406-03 67" V-BELT 29 24121-99 12" RUBBER CRESCT, SKIVED 1 28350-01 FLAP MID LH 1 28350-02 FLAP MID RH * ITEM NOT SHOWN KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 32: Lower End Group

    Lower End Group 28501-00 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 33 FLAP, TAIL - TOP 2 47612-01 HOLD DOWN, FLAP 1 47639-01 FLAP, HOPPER SIDE, 12" SWINGAWAY 1 47639-02 FLAP, HOPPER SIDE, 12" SWINGAWAY 2 47649-01 STRAP, SIDE (SA, 16UC) 2 60480-01 PLATE, BEARING KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 34: Upper End Group

    Upper End Group 28500-00 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 35 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 36: Hydraulic Drive Group

    Hydraulic Drive Group 24407-02 ITEM QTY PART NO. NAME 1 20076-01 MOTOR MOUNT, TORQUE 1 20077-01 TUBE - GUARD 1 24364-01 MOTOR, HYDR., 4.8 CU. IN 1 24369-01 VALVE, CHECK 1 24473-01 COUPLER CLAMP, 1" KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 37: Honda Motor Drive Group

    PULLEY, 3 IN (B) (1-1/8) 1 24405-01 PULLEY, 12 IN (B) (1") 1 24406-01 V-BELT, BX-64 1 24449-01 PULLEY, 3 IN (B) (1-1/8) 1 24450-01 HONDA MOTOR 1 28049-02 BELTGUARD 1 28050-00 BELTGUARD AS KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 38: Specifications

    Drive Unit  Electric motor: 3 HP, 1725 RPM  Hydraulic motor: 4.8 cu.in/rev, 2000 PSI, 9 GPM  Honda motor: 5.5 HP Belt  Width: 12 in crescent belting  Material: Rubber KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 39: General Dimensions

    Section 11 – General Dimensions General Dimensions KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

  • Page 40: Bolt Torque Specs

    1,280 1,735 1,301 1,084 1 1/4-7 1,820 2,467 1,360 1,844 1,120 1,518 1,139 1 3/8-6 2,380 3,227 1,780 2,413 1,460 1,979 1,100 1,491 1 1/2-6 3,160 4,284 2,360 3,200 1,940 2,630 1,460 1,979 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 41 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...
  • Page 42 KSi 12UC CONVEYOR GEN 2 USER'S MANUAL...

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