Related Manuals for KSI ECOTROC ATCN 15-110
Summary of Contents for KSI ECOTROC ATCN 15-110
- Page 1 ECOTROC ATCN 15-110 ® Operating Manual Oil Vapour Adsorber Rev 01_0918 Operating Manual ECOTROC ATCN 15-110...
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Page 2: Table Of Contents
2.1 Intended use 2.2 Performance data Safety notes 3.1 Signs and symbols 3.2 Danger zones Technical product data 4.1 Equipment overview 4.2 Function description Monitoring the operation Transport, storage and setup 6.1 Transport 6.2 Storage 6.3 Setup Operating Manual ECOTROC ATCN 15-110... - Page 3 8.4 Disconnecting from the mains Maintenance 9.1 Regular maintenance work 9.2 Daily checks 9.3 Checking the residual oil content 9.4 Overview of maintenance parts 9.5 Replacing the filter element 9.6 Replacing the active carbon 10. Faults Manufacturer‘s declaration Operating Manual ECOTROC ATCN 15-110...
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Page 4: General Information
Year of manufacture: Date of commissioning: Contact data Company: Address: Phone: Email: Accompanying documents Applicable documents which are not provided with this documentation: • container documents • installation drawing • documentation for additional equipment parts. Operating Manual ECOTROC ATCN 15-110... -
Page 5: Warranty Notes
The operating manual must be kept in the vicinity of the dryer. As already mentioned in the warranty notes, the manufacturer accepts no liability for damages resulting from disregard of the operating manual. Operating Manual ECOTROC ATCN 15-110... -
Page 6: Signs And Symbols Used
This symbol warns of dangers due to compressed air. Slip hazard This symbol warns of the risk of slipping. These three symbols point out the necessity to wear personal protective equipment. Wear ear protectors Wear respiratory protection Wear goggles Operating Manual ECOTROC ATCN 15-110... -
Page 7: Intended Purpose / Use
These values are not directed at the operating conditions. The maximum operating conditions can be found on the type plate of the oil vapour adsorber. For the nominal performance data of the oil vapour adsorber, please refer to the Section „Per- formance data“. Operating Manual ECOTROC ATCN 15-110... -
Page 8: Performance Data
Routine inspections must be carried out on the pressure vessels. The operator is solely res- ponsible for the registration. Regional or national regulations may apply in addition. Please also refer to the additional vessel documentation! Operating Manual ECOTROC ATCN 15-110... -
Page 9: Safety Notes
Vessel plate Type plate The type plates on the device show important information. Please make sure that they are always legible and that they can be accessed. Operating Manual ECOTROC ATCN 15-110... -
Page 10: Danger Zones
Nevertheless, please observe all common safety measures with regard to using chemicals. Please also note that the material accumulates contaminants, in particular oil. This can cause additional dan- gers. Should you require further information, contact the manufacturer to obtain a copy of the safety datasheet. Operating Manual ECOTROC ATCN 15-110... -
Page 11: Technical Product Data
Compressed air inlet Compressed air outlet Filling and draining nozzle Pressure gauge Vessel plate After-filter Manual drain cock Type plate Compressed air inlet Lifting lugs Pressure gauge Vessel plate Final-filter Filling and draining nozzle Oil check indicator Operating Manual ECOTROC ATCN 15-110... -
Page 12: Function Description
The oil check indicator is used to regularly measure the residual oil. The needle valve is only opened for the duration of the measurement. Based on the discolouration, the indicator provides information about the saturation of the active carbon. Operating Manual ECOTROC ATCN 15-110... -
Page 13: Transport, Storage And Setup
If the device is stored after having been commissioned, please proceed as follows: • Depressurise the adsorber. • Disconnect the adsorber from the compressed air system. • Close the compressed air inlet and outlet. Operating Manual ECOTROC ATCN 15-110... -
Page 14: Setup
Choose a place of installation with the lowest possible compressed air temperature and with the highest level of dry air. This then increases the service life of the active carbon and the adsorber works most efficiently. Operating Manual ECOTROC ATCN 15-110... -
Page 15: Demands On The Installation
All connections and screw connections are secure. Check this and tighten if necessary using a suitable tool. • Visually check again for any signs of damage. Do not use the adsorber if it is damaged in any way. Operating Manual ECOTROC ATCN 15-110... -
Page 16: Pressurisation
3. Keep an eye on the pressure gauge and wait until it displays „0“ bar before starting work. 4. Then close the manual cock again. The oil vapour adsorber is now disconnected from the mains. Operating Manual ECOTROC ATCN 15-110... -
Page 17: Maintenance
Open the manual drain cock slightly on the after-filter. It must not drip. • Check if you can hear any unusual or loud noises. • Check for leaks. • If prefilters are installed, check that the condensate drains work properly. Operating Manual ECOTROC ATCN 15-110... -
Page 18: Checking The Residual Oil Content
12. Close the needle valve again. If more measurements need to be taken, continue to measure from the obvi- ous red discoloured area. 13. Replace the completely discoloured test pipe when the device is depressurised. Operating Manual ECOTROC ATCN 15-110... - Page 19 0,143 0,163 0,016 0,032 0,048 0,064 0,080 0,096 0,112 0,128 0,011 0,021 0,032 0,042 0,053 0,064 0,074 0,085 0,005 0,010 0,016 0,021 0,026 0,031 0,036 0,042 1000 0,003 0,005 0,008 0,010 0,013 0,016 0,018 0,021 Operating Manual ECOTROC ATCN 15-110...
- Page 20 0.106+0.158 = 0.264 ppm / 2 = 0.132 ppm based on the measurement time of 10 hours Converted into mg/m³, this means: 0.132 x 1.2 (factor for compressor oils) = 0.158 residual oil content in mg/m³ Operating Manual ECOTROC ATCN 15-110...
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Page 21: Overview Of Maintenance Parts
8. Screw the bottom part of the filter back in again and close the manual drain cock. 9. Slowly open the shut-off device at the outlet and check for leaks. 10. Once the pressure is back to normal again, slowly open the shut-off device at the outlet. Operating Manual ECOTROC ATCN 15-110... -
Page 22: Replacing The Active Carbon
„Used active carbon“ with the disposal code number: 06 13 02 If other toxic or hazardous substances have been stored, then this must be determined by the operator and the active carbon must be disposed of taking the type of contamination into consideration! Operating Manual ECOTROC ATCN 15-110... -
Page 23: 10. Faults
- dust fraction too high due to pressu- - stop pressure shocks re shocks - remove active carbon from the vessel until the - clogged pipes top dust sieve is exposed - high levels of turbulence at inlet Operating Manual ECOTROC ATCN 15-110... -
Page 24: Manufacturer's Declaration
AD2000 instruction sheets. The declaration of conformity of the vessels is produced separately for each vessel. Any modifications made to the equipment which has not been approved by the manufacturer will annul this declaration. Signed: Holger Krebs, Managing Director Operating Manual ECOTROC ATCN 15-110... - Page 25 KSI Filtertechnik GmbH Siemensring 54-56 · D-47877 Willich Tel. +49 · 2154 · 89108 – 0 · Fax +49 · 21 54 · 89108 – 282 www.ksi.eu · mail@ksi.eu...
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