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KSI SC Pro Owner's/Operator's Manual

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SC Pro Applicator
Owner/Operator's Manual

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  • Page 1 SC Pro Applicator Owner/Operator’s Manual...
  • Page 2 Owner/Operator’s Manual Revision Date: October 25, 2021 Prepared By: 2345 U Road Sabetha, KS 66534 Office Telephone: 785-284-0600...

  • Page 3: Table Of Contents

    T able of Contents 1 - INTRODUCTION ..................... 1 ............................1 AFETY ........................2 ENERAL NFORMATION 2 – LIMITED WARRANTY ..................3 3 – SAFETY INFORMATION ..................5 SAFETY ? ......................5 HY IS IMPORTANT : ........................... 5 IGNAL ORDS ......................
  • Page 4 10 – GENERAL DIMENSIONS / SPECS ..............42 ............................43 APACITY ............................43 RIVE .......................... 43 ONVEYOR ENGTH 11 – DAILY BEST PRACTICES ................44 ............................. 44 UTOMATION ........................... 44 QUIPMENT HECK ............................. 45 ALIBRATION .......................... 45 RIME IQUID INES...

  • Page 5: Introduction

    Document Scope and purpose, and general responsibilities. hank you for purchasing your new SC Pro Applicator from KSi Conveyors. We are pleased to have you as a customer, and hope you will enjoy many years of productive service from our products and staff.

  • Page 6: General Information

    General Information A. KSi reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve, and modify products at any time without obligation to make changes, improvements, and modifications on equipment previously sold.

  • Page 7: Limited Warranty

    The warranty period for new equipment lasts for 24 months after the delivery date. What Will We Do to Correct Problems? KSi will repair or replace the equipment covered by this warranty at no charge. Service trip and travel expenses will incur additional charges.
  • Page 8 “What Does This Warranty Not Cover” on page 3. What Will KSi Not Do? KSi will not be liable for any amount that exceeds the amount you paid for the Equipment. However arising, we will not be liable for: •...

  • Page 9: Safety Information

    This Safety Alert symbol means ATTENTION BECOME ALERT! YOUR SAFETY IS INVOLVED The Safety Alert symbol identifies important safety messages on KSI Applicators and in the manual. When you see this symbol, be alert to the possibility of personal injury or death.

  • Page 10: General Safety Statements

    General Safety Statements 1. KSi’s principal concern is your safety and the safety of others associated with seed handling equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel.

  • Page 11: Emergency Shutdown Sequence

    KSi will not be liable for failure of the equipment due to poor or improper electrical power installation. Wires which are too small deliver insufficient voltage causing the motor to overload or burn out.

  • Page 12: Personal Protective Equipment (P

    18 years may not operate power machinery, including applicators. It is your responsibility, as owner and/or supervisor, to know what these regulations are in your area or situation. C. Unqualified or incompetent persons are to remain out of the work area. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 13 A person who has not read this manual or doesn’t understand all operating and safety instructions is not qualified to operate this machine. Date Employee’s Name (printed) Employee’s Signature KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 14: Installing Safety Signs

    The following pages show the location of the decals on the applicator. Inspect all decals and replace any that are worn, illegible, or missing. Contact your dealer or the factory to order replacement decals. KS-0006 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 15 KS-0017 KS-0015 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 16 KS-0010 KS-0029 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 17 KS-0030 KS-0016 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 18 KS-0008 KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 19: Operation

    Turn equipment off via the AutoTreat controls system. b. Press Emergency Stop on the main KSi electrical panel. c. Turn the atomizer disconnect switch that is mounted to the Applicator frame to the off position.

  • Page 20: Air Purge

    Prime Liquid Lines 1. Before beginning to treat, ensure that there is liquid all the way to the atomizer by jogging or running the pump until the liquid is just dribbling onto the atomizer disk. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 21: Maintenance

    3. Remove the screw on the bottom of the indicator that says “CAL”. 4. Push a small screw driver or item into the hole where the screw was removed. This will boot the indicator into settings mode. 5. Press advance (F3) until the scale reads “CAL”. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 22 11. When the indicator boots back up, the scale should be calibrated and read the correct weight that is placed on the scale. 12. Return screw to “CAL” hole and place indicator back onto back panel and close the automation panel door. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 23: Atomizer

    To adjust this gap, the atomizer head section can be adjusted by adding or subtracting washers from the 3 bolts that hold this head to the frame. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 24 If these 4 ports are not cleared, this can be blown out with air, flushed with water, or unbolted with the 4 bolts circled on the right. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 25: Smx Conveyor

    SMX Conveyor The secondary mixing on the SC Applicator is achieved using a KSi Static Mixing Conveyor (SMX Conveyor). With this SMX Conveyor, there are points that should be monitored to ensure gentle seed handling, and belt life. Within the SMX conveyor are mixing baffles that extend down into the flow of seed to create turbulence / mixing of the seed.

  • Page 26: Liquid Stands

    This pump element will lose suction over time, and so it’s recommended that this element be replaced on a yearly basis, or every 10,000 units. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 27: Cleaning

    3) The tray and atomizer chute can now be slide back and completely removed, or it can rest there and be wiped clean in this position. 4) To return the tray, repeat these steps in reverse. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 28: Smx Conveyor

    The conveyor can be cleaned out by opening the cleanout section on the tail of the conveyor and vacuuming any seeds or buildup that has accumulated at that point. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 29: Cleaning Procedure Overview

    Push to connects disconnected to drip dry and make sure no liquid is left in any part of system. SIMPLE GREEN AND WATER IS THE RECOMMENDED CLEANING SOLUTION DISPOSE OF ALL WASTE ACCORDING TO LOCAL REGULATIONS **THIS PROCEDURE IS A GOOD PRACTICE FOR WINTERZATION AND TO HELP REDUCE EARLY SEASON MAINTENANCE BREAKDOWNS KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 30: Troubleshooting

    It should be standard at 1.8 seconds. Consult the AutoTreat manual for verification and/or adjustment of this setting. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 31 If seed is coming down only one side of the treated. over the plastic cone that protects cone, or is not flowing evenly around the the atomizer motor. cone, contact the KSi Mechanical Service department. Liquid plumbing is constricted. Review plumbing for pinched or kinked lengths and correct constriction.
  • Page 32 Excessive Belt is misaligned / not tracking Align belt so it tracks the center of the idle damage to properly. and drive rollers. conveyor belt. KSi SC PRO APPLICATOR USER'S MANUAL...

  • Page 33: Parts

    454 N State Route 49 Cissna Park, IL 60924 Phone: 815.457.2403 888.574.2668 Abbreviations used in Parts List AS—Assembly BKT—Bracket ITM—Item LH—Left hand side NO— Number OPT—Optional component QTY—Quantity RH—Right hand side AR—As required (e.g. ft. of belt) KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 34 25405-06 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 35 25344-10 ATOMIZER INSTL-SC APPLICATOR 25347-04 MOUNTING BRKT ASSY-PANEL, PANEL WIDTH 24”, MULTI POS’N 25474-08 DRIP PAN-1610 SMX CONVEYOR, TAIL 45112-07 10" COLLAPSIBLE HOPPER, 24" 85071-05 SPOUT- 1610, 8" ROUND FLANGE, METAL 161019-51 SMX CNVR-1610, ELEC DRIVE, 19' KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 36 25344-10 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 37 95004-04 FTG PLMB-MANIF, 90DEG, 8 PORT, FNPT, 1/2" OUT X 3/8" IN 95004-05 STATIC MIXER-6 ELEMENTS, 1/2" MNPT, 316 SS 95005-17 FTG PLMB-PLUG, TAPERED, RUBBER, 22/32 - 24/32 ID 95025-41 MOTOR-ELECTRIC, 0.33HP, 3PH 230/460VAC, CUSTOM SHAFT KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 38 121216-51 (SC02 SMX Conveyor) KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 39 24687-02 SEED MIX BAFFLE-CONVEYOR, 1212 (#2) 24687-03 SEED MIX BAFFLE-CONVEYOR, 1212 (#3) 28014-01 COVER, TOP 28015-14 TOP COVER-SMX, 1212, 31.8" 28020-01 BAFFLE MOUNTING TAB-SEED MIXER 28022-10 BELT SCRAPPER-1212, HEAD 28022-20 FLAP-BELT SCRAPPER, 1212 HEAD KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 40 46223-30 DOOR JAM 3-SMX, 1212 46223-31 DOOR JAM 4-SMX, 1212 46223-32 TROUGH EXTENSION-SMX, 1212, RH 46223-33 DOOR-SMX, 1212, TAPPERED, 3.8" 46223-45 CAP-SMX, DOOR , 7" X 6", CLEAR 51018-00 PLATE-BEARING,UPPER HOUSING,LH 51019-00 PLATE-BEARING,UPPER HOUSING,RH KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 41 This page left blank intentionally. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 42 161019-51 (SC03 SMX Conveyor) KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 43 46047-01_1SHIELD-CNVR, SIDE, TOP, 81.25", LH, 1610 46047-02_1SHIELD-CNVR, SIDE, TOP, 81.25", RH, 1610 46080-00 HOOD ASSY 10" 46105-01 FLAP-CNVR, LOWER, 1610, LH, PVG 46105-02 FLAP-CNVR, LOWER, 1610, RH, PVG 46218-06 TUBE ASSY-1610 SMX, 50" LONG KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 44 GUARD-V-BELT, ELECTRIC TOP DRIVE, 1610, POLY 1 46031-00 DOOR AS., LOWER 1 51016-00 HOUSING-UPPER, 1610 1 51018-00 PLATE-BEARING,UPPER HOUSING,LH 1 51019-00 PLATE-BEARING,UPPER HOUSING,RH 1 51020-01 COVER-CNVR, UPPER, TOP, 1610 1 51021-01 COVER-CNVR, UPPER, BOTTOM, 1610 KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 45 This page left blank intentionally. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 46 Section 10 – General Dimensions / Specs KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 47 Capacity The nominal capacity of the SC Pro Applicator is between 300 and 2,000 lb/min. The actual capacity will vary, depending on SC Model and crop, as well as other factors (speed and angle of conveyor, treatment application rate, percentage of foreign matter).
  • Page 48 (zeroed with an empty box if emptying directly from a box). 8. Run the Atomizer and SMX Conveyor to ensure that they are operating correctly. 9. Open and close the box stand gate to ensure that it is operating correctly. KSi SC PRO APPLICATOR USER'S MANUAL...
  • Page 49 Priming the lines to the atomizer is something that should be done anytime the system has sat idle for an extended period of time. KSi SC PRO APPLICATOR USER'S MANUAL...

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