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Related Manuals for Summa valiani INVICTA V0806
Summary of Contents for Summa valiani INVICTA V0806
- Page 1 INVICTA Instruction and Maintenance Manual...
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Page 3: Table Of Contents
INVICTA SUMMARY PREFACE ................................1 TO ENSURE PROPER AND SAFE USE ........................1 CONVENTIONS USE IN THIS MANUAL ......................... 1 SAFETY PRECAUTIONS (NOTE) ..........................1 PRECAUTIONS (DANGER) ............................ 2 SAFETY PRECAUTIONS (CAUTION) ........................3 CEE REGULATION ..............................3 NOTE ABOUT THIS MANUAL ..........................4 SCOPE OF THE INSTRUCTION MANUAL ....................... - Page 4 INVICTA SAFETY GUARD ASSEMBLY ..........................25 PUMP INSTALLATION ............................26 ELECTRICAL AND DATA CONNECTION ....................... 27 DETAILS OF THE COMMAND CONTROLS ......................28 PREPARING FOR USE ............................29 POSITIONING THE PROTECTIVE POROUS WORKTABLE BOARD ................. 30 TANGENTIAL CUTTING TOOL SET-UP (OPTIONAL TOOL) ................... 31 OSCILLATING CUTTING TOOL SET-UP (OPTIONAL TOOL) ..................
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Page 5: Preface
INVICTA PREFACE Thank you for choosing one our product. Invicta is a digital cutting system that allows the creation of objects by cutting different materials. This cutting system, depending on the equipment, can cut materials such as flat and corrugated cardboard, thermo-adhesive, reflective, painting plates, rigid cardboard and more resistant materials such as Foams and Forex. -
Page 6: Precautions (Danger)
INVICTA PRECAUTIONS (DANGER) DANGER Do not touch the rollers or moving parts such as the carriage while cutting or plotting is in progress. Such action may result in injury Be sure to ground the earth terminal. If the cutting plotter is not grounded, the operator could suffer an electric shock in the event of current leakage. -
Page 7: Safety Precautions (Caution)
INVICTA SAFETY PRECAUTIONS (CAUTION) CAUTION Do not use or store the machine in a location exposed to direct sunlight or the direct draft of an air conditioner or heater. Such locations may impair the performance of the cutting plotter. Do not use the machine in an excessively dusty or humid location. Such locations may impair the performance of the cutting plotter. -
Page 8: Note About This Manual
INVICTA NOTE ABOUT THIS MANUAL No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, without the prior written permission of the Construction Company. • Product specifications and other information contained in this document are subject to change without notice. •... -
Page 9: Selection Of A Usb Cable
INVICTA 1.10 SELECTION OF A USB CABLE Please note that the maximum length of single USB cable cannot exceed 5 meters. Should a cable longer than 5 meters be needed please use signal repeaters for USB cables so as not to lose data signal strength between the computer and the machine. -
Page 10: Warnings
INVICTA WARNINGS LABELS PRESENT ON THE MACHINE The machine is fitted with various labels to show either data or safety concern areas for the operator. Referring to the photograph below these are: Figure 2-1 DETAILS OF THE VARIOUS LABELS Figure 2-2 LABEL 1: Plate showing: manufacturer data, model, year, serial number, weight, electrical and pneumatic information of the machine. -
Page 11: Safety Equipment Fitted To The Machine
INVICTA SAFETY EQUIPMENT FITTED TO THE MACHINE The machine is equipped with various safety devices and an emergecy stop button, to the drivetrain, that protects the operator from possible injury resulting from contact with moving parts. Any mobile safety devices is fixed on the machine by screws. These devices are fitted to areas of the machine where there are moving parts, blades or sharpen tools or in any area that might generate possible danger to the operator while using the machine. -
Page 12: Operator Safety Measures
INVICTA OPERATOR SAFETY MEASURES According to the type of work conducted with the machine some maintenance work will require the operator to wear gloves and safety glasses. While servicing the machine, it is recommended to use personal protective equipment: • Gloves while cleaning the machine;... -
Page 13: Introduction
INVICTA INTRODUCTION Invicta consists of a “frame” to be assembled on site, which will form the basis of the machine, the worktable and the frontal end rear protection shield. It will be enough to connect the parts together, mount the controller unit and connect the connectors to be operational. -
Page 14: Cutting Tools
INVICTA CUTTING TOOLS The machine can be used with several tools that allow a greater variety of cuts, types of workable materials Grey – Tangential Drag Knife (included): The tangential cutting tool allows you to cut a wide variety of materials with a maximum thickness of 5mm (0.196”). - Page 15 INVICTA Black X - Oscillating Cutting Knife - Type X (Optional): The oscillating cutting tool type X is operated by air compressed and it is suitable for soft and thin material. The tool reaches a number of 16000 oscillations per minute (rpm) with a stroke of 8mm (0.315”).
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Page 16: Creasing Tool (Optional)
INVICTA CREASING TOOL (OPTIONAL) Brown – Creasing tool Type B: The Packaging Tools set, consists of one head (Tool holder) with an assortment of creasing wheels of various geometry, which have been designed to crease a wide range of materials, such as folding cardboard, and corrugated cardboard. -
Page 17: Multi-Wall Creasing Tool - Brown Ø60 (Optional)
INVICTA 3.4 MULTI-WALL CREASING TOOL – BROWN Ø60 (OPTIONAL) Brown – Creasing Wheel Ø60: It consists of a tool holder with a bundle of creasing wheels of various geometries specific for single and multiple flute corrugated cardboards. Creasing can be performed either in Pressure Mode or Position Mode. In Position Mode, the creasing wheel is lowered to a set depth thru the second head’s knob and this method is well suited for creasing corrugated carton preventing to break the flute. -
Page 18: Interchangeable Cutting Heads (Optional)
INVICTA 3.5.1 INTERCHANGEABLE CUTTING HEADS ( OPTIONAL) The VersaTool accessory, as mentioned above, can be equipped with a series of interchangeable cutting heads (optional), which allow you to increase the type of cuts, the type of passe-partout and the type of materials that can be processed, extending the range of processes available. -
Page 19: Scoring / Creasing Tools (Optional)
INVICTA 3.5.2 SCORING / CREASING TOOLS (OPTIONAL) The VersaTool accessory, as mentioned above, can be equipped with a creasing tool capable to perform creasing and perforating process on packaging materials. The head has the same fastening system as the interchangeable cutting heads and it is supplied with 9 creasers. -
Page 20: Technical Data
INVICTA TECHNICAL DATA MODEL V0806 V0812 V1015 V1612 610 x 812 mm 1219 x 812 mm 1524 x 1016 mm 1220x1550 Max cutting area (24” x 32”) (48” x 32”) (60” x 40”) (48 x 61”) Cutting Capacity 5 mm (3/16”) (depending on the 20 mm (3/4”) with oscillating tool cutting head used) -
Page 21: Improper Use Of The Machine
INVICTA The machine is designed to be used in laboratories During the installation, the figures who will work with the machine and in particular the User and the Maintenance Technician, will be identified and trained. Tasks Characteristics Installer The installer manages the machine positioning, The technician, or whoever is appointed and checks the electrical connections, and starts the trained. -
Page 22: Transporting Or Moving A Packed Machine
INVICTA TRANSPORTING OR MOVING A PACKED MACHINE The personnel chosen to move the machine must clearly understand the general safety laws applicable in their country and in addition should fully understand the safety instructions presented in this manual. DANGER! Please ensure that all lifting, transportation and moving equipment is capable of carrying the packed weight of the machine. -
Page 23: Storing A Packed Machine
INVICTA STORING A PACKED MACHINE To protect the machine (and any other components supplied) for storage please wrap them in protective plastic sheeting. In the case of prolonged storage unpack the machine and place it in a safe place with temperatures between 5°C (41°... -
Page 24: Installation Area And Operator Zone
INVICTA INSTALLATION AREA AND OPERATOR ZONE While choosing the area to be used for the installation of the machine, it will be necessary to consider the overall dimensions of the machine (see paragraph 14), the positioning of the various accessories for its use and the maintenance areas such as schematized below Maintenance area (pump side) -
Page 25: Machine Stand Assembly
INVICTA MACHINE STAND ASSEMBLY The machine stand consists of the side panels (with the supports for the worktable already assembled), the front panel and the rear bars. To assemble please proceed as described below: • Place the left and right-side panels at the required distance to position the front panel and the back bars. CAUTION! All necessary tools to assemble stand components are inside a transparent plastic bag. - Page 26 INVICTA TABLE ASSEMBLY After the stand is assembled, you can mount the table, as described here below: • Unpack the table • Lift the table and position it on the stand, making sure that the four anchoring points (2) perfectly fit in the four anchoring seats of the stand (1).
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Page 27: Pneumatic Connections
INVICTA PNEUMATIC CONNECTIONS DANGER! it is a mandatory requirement that the pneumatic system to which the machine is connected, is equipped with a tap to shut off the air compressed and provided with a pneumatic circuit drain. Please, to feed the global pneumatic circuit, have the black air-hose (1) connected to the “Y” type air fitting (2). To feed the Oscillating tool (optional) have the blue air-hose (3) connected to the air fitting (4) placed on the far-right hand-side of the air-pressure gauge. -
Page 28: Electrical Box Assembly
INVICTA ELECTRICAL BOX ASSEMBLY DANGER!: it is mandatory that the electrical system to which the machine is connected is equipped with a differential switch. DANGER! Before assembling the electrical box, make sure that the power plugs are not connected to the mains. -
Page 29: Safety Guard Assembly
INVICTA SAFETY GUARD ASSEMBLY DANGER: It is a mandatory requirement to have the product provided with safety protection on both sides. To install the front and rear safety guards, proceed as follows: Place the Plexi guard on the front of the machine so that its holes match the corresponding ones on the machine. Figure 5-9 Use the supplied screws and washer to fix the safety guard. -
Page 30: Pump Installation
INVICTA PUMP INSTALLATION After assembling the machine and safety guard, you will be required to instal and connect the vacuum pump. Please proceed as follows: Position the pump (1) behind the machine and connect the tube (2) that comes from the machine’s worktable to the fitting (3) on the pump. -
Page 31: Electrical And Data Connection
INVICTA ELECTRICAL AND DATA CONNECTION DANGER! it is mandatory that the electrical system to which the machine is connected is equipped with a differential switch. NOTE! DO NOT CONNECT THE ETHERNET CABLE BEFORE INSTALLING THE SOFTWARE. Place the Personal Computer (not supplied) on a workstation or on a flat surface near the machine. Ensure that there are no obstacles next to the machine that would impair the movement of the machine or the operator using it. -
Page 32: Details Of The Command Controls
INVICTA DETAILS OF THE COMMAND CONTROLS All commands regarding the work cycle of the machine come from the computer. The commands on the machine are: • Emergency button (8) • Machine Power ON (9) • The vacuum pump ON/OFF selector (5) •... -
Page 33: Preparing For Use
INVICTA PREPARING FOR USE This paragraph is intended to list the important tasks to use the machine: • Start the machine by turning the main switch, placed on the electrical panel, clockwise Figure 5-15. • Power the machine on by pushing the power on button (9) Figure 6-1 NOTE: If the Power-ON button does not light up, please make sure the emergency button is not pressed down, if so release it. -
Page 34: Positioning The Protective Porous Worktable Board
INVICTA POSITIONING THE PROTECTIVE POROUS WORKTABLE BOARD To ensure a perfect cut it is essential that the depth of the cutting blade slightly exceeds the thickness of the material the operator needs to cut. To do this, and so as not to damage the worktable, it is necessary to place a special protective cover board (1) under the board clamps as shown in the photo. -
Page 35: Tangential Cutting Tool Set-Up (Optional Tool)
INVICTA TANGENTIAL CUTTING TOOL SET -UP (OPTIONAL TOOL) DANGER! Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. To mount or replace the blade holder, proceed as follows: NOTE: Depending on the blades being used for the desired processes, the relative dedicated blade holder must be mounted (blade holder for L100 / L1W blades or blade holder for flat blades T16 / 17). -
Page 36: Oscillating Cutting Tool Set-Up (Optional Tool)
INVICTA OSCILLATING CUTTING TOOL SET-UP (OPTIONAL TOOL) DANGER! Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. TC5/10/15 TC25 TC5/10/15 TC25 Figure 7-3 • Loosen the locking set screws (1) and remove the movable blade guard (2). •... -
Page 37: Kiss-Cut Tool Set-Up (Optional Tool)
INVICTA X TYPE oscillating tool preparation (Optional) DANGER! Use protective gloves is strongly recommended, be very careful as the pressure of the moving part (2) could cause the blade exit. Figure 7-4 Remove the blade guard (1) by pulling it outwards. •... -
Page 38: Creasing Tool Set-Up (Optional Tool)
INVICTA CREASING TOOL SET-UP (OPTIONAL TOOL) Insert one of the Nine (9) creasing wheels available (2), as shown in the diagram above, until the magnet (3) at the base of the tool holds to the creaser. Figure 7-5 FITTING A CUTTING BLADE DANGER! Handle the blade carefully, protect it if necessary, to avoid cutting. -
Page 39: 90° Head For Vertical Cuts (White)
INVICTA 7.6.2 90° HEAD FOR VERTICAL CUTS (WHITE) • Disassemble the head (see chapter 7.6.5). • Remove the blade holder (1) from the cutting head by loosening the set screw (2) with a 3 mm Allen wrench. Figure 7-7 • Loosen the blade holder screw (3) with a 2.5 mm Allen wrench and insert the blade (4) until it reaches the pin (5), then tighten the screw (9). -
Page 40: Tool Assembly
INVICTA 7.6.3 TOOL ASSEMBLY Using the allen key (L) supplied with the accessories, loosen socket head screw (M) to allow insertion of the tools. Figure 7-10 Insert the required tool, as shown in the image below. Until it reaches the final position, tighten the previously loosened screw (M). If required, connect the tool's air fitting (E) Figure 7-11 on relative connector (1 or 2) next to the head Figure 7-10, as shown in the table below. - Page 41 INVICTA ATTENTION: to use the VersaTool it is necessary to first loosen the screw (X) and extract the magnet support (Y). Figure 7-12 Once the screws are loosened insert tools in the slot making sure it has reached the correct position, as shown in the diagram below.
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Page 42: Assembling The Versa-Tool Head
INVICTA ATTENTION: The VersaTool assembly must be completed by reinserting the magnet support (Y) and tightening the screw (X). Figure 7-14 7.6.4 ASSEMBLING THE VERSA -TOOL HEAD To mounting a head (W) on the VersaTool, insert it under magnet holder and when it adhere to the flange, tighten the screw (Z) (Figure 7-14). -
Page 43: Matstylus Deluxe Pen Replacement
INVICTA 7.6.6 MATSTYLUS DELUXE PEN REPLACEMENT To replace a pen, please follow this procedure: • Stop the machine and loosen the knob (1) then take out the pen (2). Reference tooth zero Figure 7-16 • Position the magnetic die (4) as per image above, making sure it perfectly fits the reference tooth. •... -
Page 44: Adjustments
INVICTA ADJUSTMENTS To ensure perfect result it may be necessary to perform some manual adjustments, such as: ADJUSTING THE CUTTING AND CREASING DEPTH To ensure a perfect cut of any material, it is essential that the cutting blade depth slightly exceeds the material thickness being cut (approx. -
Page 45: Adjusting The Versatool Cutting Depth
INVICTA ADJUSTING THE VERSATOOL CUTTING DEPTH To adjust the VersaTool cutting depth is sufficient turn the knob (1) anticlockwise (to increase), or clockwise (to decrease) the cutting depth. NOTE! One unit on the counter correspond to 0,1 mm (1/32”). Ten units correspond to 1 mm (10/32”) Figure 8-3 ADJUSTING THE CUTTING PRESSURE OF THE KISS-CUT TOOL Once inserted the standard knife blade into the knife holder. -
Page 46: Adjusting The Down Pressure Of The Cutting Head
INVICTA Hold the nose piece in place with one hand. Adjust the knife depth with the other hand by turning the knife holder clockwise until the knife tip is just visible from under the nose piece. Figure 8-6 ADJUSTING THE DOWN PRESSURE OF THE CUTTING HEAD To cut special hard materials, or to avoid the wheel on the cutting head leaves a mark on soft materials, it may be necessary to adjust the pressure of the air in the cylinder controlling the head down pressure. -
Page 47: Oval And Round Cut Adjustment
INVICTA OVAL AND ROUND CUT ADJUSTMENT If you find errors in the cut of oval or round shapes, as per figure below (1), a little calibration will be required, since the shape is not perfectly closed. This error occurs when the blade plunges into the material with a speed that does not allow the starting and ending points to match (4). -
Page 48: Head-Down Speed Adjustment For Shapes With Corners
INVICTA • With a screwdriver by turning the valve air fitting clockwise you will reduce the air flow making the blade travel longer (4). Vice versa, by turning the valve air fitting counterclockwise, you will increase the air flow, shortening the time of the blade plunge (5). -
Page 49: Adjusting The Rubber Pressure Roller
INVICTA ADJUSTING THE RUBBER PRESSURE ROLLER The rubber roller on the 40° green cutting head will wear during normal use and its position with respect to the cutting blade needs to be adjusted periodically to ensure good quality mountboard cutting. This adjustment also needs to be made each time a rubber roller is changed. -
Page 50: Adjusting The Pressure Foot
INVICTA ADJUSTING THE PRESSURE FOOT • Loosen the set screw (1). • Turn screw 2 clockwise or anticlockwise to raise or lower the pad support. • Once you have adjusted and reached the desired position tighten the grub screw (1). Figure 8-14 ROUTINE MAINTENANCE Very little maintenance is required, and it is limited to the operations detailed in the following paragraphs. -
Page 51: Lubrication
INVICTA LUBRICATION Remove the blade as previously described. Lubricate the guide at points (1) and (2) with a small amount of spray grease taking particular care not to allow any grease to reach the rubber roller. Carefully wipe off all excess grease before re- inserting the cuttting blade. -
Page 52: Very 1-2 Months )
INVICTA PNEUMATIC SYSTEM MAINTENANCE (EVERY 1 -2 MONTHS) NOTE! if the oscillating head is not used for long time, it is not necessary to have oil in the pressure regulator, so it is not necessary to refill the oil into the tank. Make sure the tanks (A)(C) of the air treatment unit located at the entry to the pneumatic circuit of the machine does not contain any water generated by the compressor and if so empty the tank releasing the valve (B). -
Page 53: Trouble Shooting
INVICTA TROUBLE SHOOTING This section relates to possible problems that could occur during normal use of the machine. For any problems not covered in this manual please contact your sales representative, your nearest dealer or the technical support. 10.1 CONNECTION PROBLEMS The “unable to connect error message”... -
Page 54: Working Problems
INVICTA 10.2 WORKING PROBLEMS Various important problems could appear in different areas of the machine: • The machine does not power on • Clamping system not working (pneumatic or electrical problem). • The cutting head and blade do not descend (pneumatic or electrical problem). •... -
Page 55: 10.2.3 Cutting Head, Blade Or Mat Stylus Deluxe Do Not Drop Down
INVICTA working normally, and that the problem could be electrical. Electrical problem If, after checking the pneumatic system, the clamps still do not work, please proceed as follows to check the electrical system: • Turn the emachine ON again and releas eth eEmergency button if pressed down. •... -
Page 56: 10.2.4 The Suction Pump Does Not Turn On
INVICTA • The YV4 valve drives the cylinder which lowers and raises the MAT STYLUS DELUXE device. • The YV5 valve enables the blade of the Oscillating tool (make sure before the test that the head is high, and the surface is clear) Figure 10-4 •... -
Page 57: 10.2.5 The Suction Table Does Not Turn On
INVICTA 10.2.5 THE SUCTION TABLE DOES NOT TURN ON Figure 10-5 Pneumatic failure If the pump selector lights up but the suction does not work, check the connection of the valve as described below: • Check the pressure of the air coming from the compressor and the main pressure gauge on the machine. second should be in a range between 6 and 6.5 BAR and the one on the compressor a little higher. -
Page 58: Decommissioning And Dismantling
INVICTA DECOMMISSIONING AND DISMANTLING When dismantling or disposing of the machine it should always be noted that: • The client, under 91/689/EEC directives, or byelaws in force in the relevant country, is responsible for the disposal of the machine and its components. NOTE! Qualified people who have knowledge of the appropriate laws and methods to use should conduct the dismantling and re-cycling operations. -
Page 59: Warranty Extension
INVICTA WARRANTY EXTENSION 5 YEAR WARRANTY We have always been committed to ensuring the highest quality of our products, and it is precisely for this reason that we offer an extension of the warranty to 5 years for our machines, at no additional cost. The only requirement to take advantage of the warranty extension is to activate it online when registering the machine on our website, http://www.valiani.com, in the 'Activating 5-year warranty' section, within 30 days from the date of installation, coinciding with the machine's first start-up. -
Page 60: 14 Eu - Declaration Of Conformity
INVICTA 14 EU – DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY The manufacturer: VALIANI S.r.l. REGISTERED OFFICE: Via delle Regioni, 305-307 – 50052 Certaldo [FI] - ITALIA Tel. (+39) 0571 666 598 www. valiani.com – email: info@valiani.it Declares under our sole responsibility that the machine ………………………………………………………… has been made in compliance with the following directives •... -
Page 61: Dimension With Standard Stand
INVICTA DIMENSION WITH STANDARD STAND Side view Front view Model 1390 (54.73) 1450 (57.1) V0806 1390 (54.73) 1250(49.21) 1920 (75.6) V0812 1590 (62.6) 2080 (81.89) V1015 2110 (83.07) 1268 (50) 1920 (75.6) V1612 Remark: all measures not in parentheses are in millimetres, while the ones in parentheses are in inch... - Page 64 Valiani srl Via delle Regioni 305 50052 Certaldo - Florence - Italy 003244 – rev.00 info@valiani.com - valiani.com...
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