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401919
Rev. A
December
2016
Service Manual
Millennium 2
NL955SE(EK)
Rev. B Build
DOT — Private Use Lift
"DOT — Private Use Lift" veri es that this platform lift meets only
the "private use lift" requirements of FMVSS No. 403. This lift may
be installed on all vehicles appropriate for the size and weight of
the lift, except for buses, school buses, and multi-purpose
passenger vehicles other than motor homes with a gross vehicle
weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).
631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA
Phone: 1-574-946-4139 • 1-800-THE-LIFT • www.braunability.com
W ARNING
Read manual
before installing
or servicing lift.
Failure to do so
may result in
serious bodily
injury and/or
property damage.
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Summary of Contents for BraunAbility Millennium 2 NL955SE EK
- Page 1 Failure to do so may result in serious bodily 401919 injury and/or Rev. A property damage. 631 West 11th Street, P.O. Box 310, Winamac, IN 46996, USA December Phone: 1-574-946-4139 • 1-800-THE-LIFT • www.braunability.com 2016...
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Page 2: Warranty And Registration Instructions
ADDRESS CITY the cards. The consumer must fill out the other TELEPHONE STATE card and mail it to BraunAbility . The warranty is TO VALIDATE WARRANTY ® REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. provided in this manual. The warranty cards must Sample Warranty/Registration Card be processed to activate the warranty. -
Page 3: Table Of Contents
Top Parallel Arm Assembly ........23 Bottom Parallel Arm Assembly ......... 24 Hydraulic Cylinder Assembly - Main ......25 Vertical Arm Assembly..........26 Arm Cover Assembly..........27 Handrail Assembly ........... 28 Platform Assembly ........... 29-31 Warranty BraunAbility Limited Warranty ........32-34 ® Page 1... -
Page 4: Lift Terminology
Lift Terminology Pump Module Audible (Rear) Threshold Towers (2) Top Parallel Arms (2) Warning Hand-Held (not visible) Pendant Adjustable Quiet-Ride Stow Blocks (2) Lift-Tite ™ Control Latches (2) Unfold Assist Compression Springs (2) Main Cylinders (2) Vertical Arm Covers (4) Opposite Pump Side Vertical Arm Threshold... -
Page 5: Switch And Sensor Locations
Switch and Sensor Locations Threshold Alarm, Threshold Strip Switch Cycle Counter & (2 strips per) Partial Fold Unfold & Up 33829A Microswitch Assy. Microswitch Assy. 975-4121A 975-4121A Threshold Alarm Up Microswitch & Cycle Counter Partial Fold Microswitch Microswitch Unfold Microswitch Barrier Raised Microswitch Ground Detect... -
Page 6: Certification Checklist Diagnostic Procedures
4. Test threshold warning (push down on plate). If warning is not activated, see Step 5. 5. Remove the threshold warning plate and replace non-functioning threshold switch. 6. Repeat Step 4. If warning is still not activated, call BraunAbility Aftersales. • Platform movement shall be interrupted unless the outer barrier is deployed (up). -
Page 7: Platform Fold Pressure Adjustment
Platform Fold Pressure Adjustment 1. See Tower 4 (Fold) Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure. 2. Position the platform at the floor level loading position. 3. Loosen the hex nut on the adjustment screw Note: Secure adjustment (do not remove hex nut). -
Page 8: Platform Angle Adjustment
Platform Angle Adjustment Lowering Sequence Requirements: 1. The outboard end (toe) of the plat- Figure A form must contact the ground first to ensure the spring-loaded outer barrier unfolds fully. See Figure A. 2. The inboard end (heel) of the platform must lower fully (vertical Barrier arms must contact ground when fully... -
Page 9: Platform Stop Blocks
Platform Angle Adjustment Adjustment Allen screws are To raise the outboard end of Note: Both adjustment screws provided on each side of the lift platform - turn adjustment must be adjusted equally. screw clockwise. platform for adjusting the platform angle. Adjust platform angle as To lower the outboard end specified on previous page. -
Page 10: Tower Microswitch Adjustment
Tower Microswitch Adjustment TOWER TOWER TOWER TOWER Figure E 32943 32942 Note: Review adjustment Note: Left (rear) pump lift TOWER TOWER TOWER TOWER TOWER TOWER procedures below and adjust TOWER TOWER 32943 32942 depicted. Right (front) pump as needed only. lift is a mirrored image. -
Page 11: Notes
NOTES This page intentionally left blank. Page 9... -
Page 12: Maintenance And Lubrication
Latch Slot Pivot Points (4) (Both Sides) Outer Barrier Pivot Bearings (2) See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Specified (recommended) Available BraunAbility Lubricant Type Lubricant Amount Part No. Light Penetrating Oil LPS2, General Purpose 16 oz. -
Page 13: Maintenance And Lubrication Schedule
750 cycle cycles. serious bodily injury intervals following the and/or property scheduled 4500 cycle BraunAbility dual parallel arm lifts are equipped damage. with hardened pins and self-lubricating bushings to maintenance proce- dures. These intervals decrease wear, provide smooth operation and extend the service life of the lift. - Page 14 Maintenance and Lubrication Schedule continued Inspect outer barrier latch for proper operation, Correct or replace damaged parts and/or relubri- positive securement, and detached or missing cate. See Lubrication Diagram spring(s) Adjust fold pressure and outer barrier fold See Platform Fold Pressure Adjustment and Outer pressure Barier Fold Pressure Adjustment Cycles...
- Page 15 • Electrical components for securement or damage Perform all procedures listed in previous section also Resecure, replace or correct as needed Inspect cotter pins on platform pivot pin (2) Use BraunAbility 32840-QT (Exxon Univis HVI Hydraulic Fluid (Pump) - Check level. Note: Fluid ®...
- Page 16 Maintenance and Lubrication Schedule continued Inspect vertical arm plastic covers Resecure or replace if needed. Inspect power cable Resecure, repair or replace if needed. Check to see that the lift is securely anchored to the vehicle 4500 Mounting and there are no loose bolts, broken welds, or Cycles stress fractures.
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Page 17: Lift Electrical Schematic
Lift Electrical Schematic LT. GN / GN LT. GN / GN LT. GN/GN Close Open Wake Up Door Fold GY / RD Relay Relay Relay Relay Relay GY / RD Counter YL/LT. BU 00000 YL/LT. BU PK / GN LT. GN/OR OR/GN DK. -
Page 18: Lift Wiring Diagram
Lift Wiring Diagram LT. GN / GN LT. GN / GN FS18 38033A GY / RD FS17 GY / RD Counter 1 2 3 LT. GN/GN 3 4 5 AI/fold-out art VIOLET FS19 6-COND WIRE CODE OR/GN 7-COND WIRE CODE BLACK / RED Control PK / GN... -
Page 19: Hydraulic Schematic
Hydraulic Schematic .50 GPM Main Relief Orifice Orifice Valve Platform Outer Barrier PUMP Fold Relief Fold Relief Solenoid Valve Solenoid Valve 2500 Down Outer Barrier Down Valve Solenoid Valve Platform Outer Barrier BACKUP Fold Relief Valve Relief Valve PUMP Outer Barrier Opposite Pump Side Cylinder... -
Page 20: Hydraulics Parts List
“Outer Barrier Down” “Outer Barrier Fold” * Raw material items ordered and priced per inch (order specified length). Valve (complete) Valve (complete) Coil Hydraulic Fluid Coil #400783 #400783 When adding or chang- ing hydraulic fluid, use BraunAbility 32840-QT (Exxon Univis HVI 26) ® hydraulic fluid (do not mix with Dextron III or Cartridge Cartridge other hydraulic fluids). #26078 #31121 Page 18... -
Page 21: Hydraulics Diagram
Hydraulics Diagram Hydraulic Repair For repair of a hydraulic hose or cylinder, read this. Service Bulletin 27049 Hydraulic Pump Page 19... -
Page 22: Pump Module
(items 16 and 17) if a blue nylon patch is not present on ® the bolts when retrofitting an M268 pump assembly. Loctite is available from BraunAbility under part number 11522-1. ® ✓ Indicates items available for replacement part purposes only. These items are not included with replacement pump modules. -
Page 23: Pump Module Diagram
Apply red #271 Thread Locker Loctite ® to the four hex bolts (items 16 & 17) if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly. Loctite is available from ® BraunAbility under part number 11522-1. Page 21... -
Page 24: Exploded Views And Parts Lists
Exploded Views and Parts Lists Base Plate Assembly DWG. NOTES 1) LOOP TAPESWITCH WIRE BACK AND SECURE WITH WIRE TIE 4X. 2) TRIM AND TUCK WIRE TIE CLASP INTO HOLE 4X. 3) PLACE STRIP SWITCH ASSY SO THAT THE SOCKET IS LOCATED AT TOWER OPPOSITE PUMP SIDE. -
Page 25: Top Parallel Arm Assembly
Exploded Views and Parts Lists Top Parallel Arm Assembly - Front ITEM QTY. PART NO. DESCRIPTION 30996BK NUT-5/16-18 ACORN 10068 WASHER-5/16" LOCK/AUTO-BK DESCRIPTION ITEM QTY. PART NO. 10062 WASHER-1/4" FLAT/AUTO-BK 30996BK NUT-5/16-18 ACORN 15858BK BOLT-CARR 5/16-18 X 3/4"/AUTO-BK 10068 WASHER-5/16" LOCK/AUTO-BK 28593A ASSY-BLOCK-GUIDE-PLATFORM-STOW 10062... -
Page 26: Bottom Parallel Arm Assembly
Exploded Views and Parts Lists Bottom Parallel Arm Assembly - Front ITEM QTY. PART NO. DESCRIPTION 24011 BEARING-FLANGE-3/4" X 3/8"-12FDU06 945-4412NA PARALLEL ARM ASSY/BOTTOM/FRONT(Incl. Items 1 & 2) ITEM QTY. PART NO. DESCRIPTION 24011 BEARING-FLANGE-3/4" X 3/8"-12FDU06 945-4412NA PARALLEL ARM ASSY/BOTTOM/FRONT(Incl. Items 1 & 2) Top Parallel Arm Assembly - Rear ITEM QTY. -
Page 27: Hydraulic Cylinder Assembly - Main
Exploded Views and Parts Lists Hydraulic Cylinder Assembly - Main RETRACTED - 30.060" STROKE - 14.625" EXTENDED - 44.655" 30° ±10° PART NO. DESCRIPTION ITEM QTY. 402043KS CYLINDER ORIFICE FITTING KIT (2 FITTINGS) 15150 ELBOW-1/4 NPT 90° 1/4 BARB 401852AKS CYLINDER KIT (2 CYLINDERS),14.625"... -
Page 28: Vertical Arm Assembly
Exploded Views and Parts Lists DWG. NOTES Vertical Arm Assembly - Front 1) APPLY LOCTITE THREADLOCKER RED 271™ OR EQUIVALENT TO ALL #25527 SCREWS. ® 2) APPLY LOCTITE THREADLOCKER BLUE 242™ OR EQUIVALENT TO SCREW #81064-000. ® NOTE: 1 DWG. NOTES 1) APPLY LOCTITE THREADLOCKER RED 271™... -
Page 29: Arm Cover Assembly
Exploded Views and Parts Lists Arm Cover Assembly - Front SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION 915-0704NA-3 COVER-PLASTIC-PARALLEL ARM-OUTSIDE-FRONT 401206A COVER-PLASTIC-PARALLEL ARM-INSIDE-FRONT Arm Cover Assembly - Rear SMOOTH SIDE SMOOTH SIDE ITEM QTY. PART NO. DESCRIPTION 401207A COVER-PLASTIC-PARALLEL ARM-INSIDE-REAR 915-0702NA-3 COVER-PLASTIC-PARALLEL ARM-OUTSIDE-REAR... -
Page 30: Handrail Assembly
ITEM QTY. PART NO. DESCRIPTION 911-5301 SPACER-HANDRAIL-.230" T/UHMW Exploded Views and Parts Lists 12463WP BOLT-3/8-16 X 3/4" HEX-AUTO BK-W/PATCH 10069BK WASHER-3/8" LOCK/AUTO-BK Front Handrail Assembly 10064 WASHER-3/8" FLAT/AUTO-BK DETAIL “A” 945-0434N PIVOT-BRIDGE PLATE LEVER-UPPER-OUTER 955-0404NBM LEVER-INBOARD BARRIER ITEM QTY. PART NO. DESCRIPTION 15328 WASHER-.516"ID X 1"OD X .0269"/AUTO-BK... -
Page 31: Platform Assembly
Exploded Views and Parts Lists Platform Assembly DWG. NOTES Applicable Lift: 1) USE LOCTITE THREADLOCKER GREEN 290™ OR EQUIVALENT ON ROLL STOP PIVOT PINS B.C. # 24932BK 2X. ® NL955SE3143IBEK-2 2) USE LOCTITE THREADLOCKER RED 271™OR EQUIVALENT ON SCREWS B.C. # 17192P 4X. ®... - Page 32 Exploded Views and Parts Lists Platform Assembly DWG. NOTES Applicable Lift: 1) USE LOCTITE THREADLOCKER GREEN 290™ OR EQUIVALENT ON ROLL STOP PIVOT PINS B.C. # 24932BK 2X. ® NL955SE3147IBEK-2 2) USE LOCTITE THREADLOCKER RED 271™ OR EQUIVALENT ON SCREWS B.C. # 17192P 4X. ®...
- Page 33 Exploded Views and Parts Lists Platform Assembly DWG. NOTES Applicable Lift: 1) USE LOCTITE THREADLOCKER GREEN 290™ OR EQUIVALENT ON ROLL STOP PIVOT PINS B.C. # 24932BK 2X. ® NL955SE3151IBEK-2 2) USE LOCTITE THREADLOCKER RED 271™ OR EQUIVALENT ON SCREWS B.C. # 17192P 4X. ®...
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Page 34: Braunability ® Limited Warranty
Limited Warranty ® WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The BraunAbility (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or ® 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with the owner’s manual. The warranty period begins... -
Page 35: How To Get Service
BraunAbility Limited Warranty ® Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1. Notify an authorized service center, of the claimed defect attributable to Braun, within the warranty cov-... -
Page 36: Legal Remedies
Braunability Limited Warranty ® EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY The following shall completely discharge Braun from any express or implied warranty obligation to repair or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine maintenance (See Owner’s Manual), unauthorized alteration, off road use, Acts of Nature, damage from... - Page 37 Patent #7,306,422 All illustrations, descriptions and speci cations in this manual are based on the latest product information available at the time of publication. The BraunAbility reserves the right to make changes at any time without notice. 401919 Rev. A 631 West 11th Street, P.O.
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