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Summary of Contents for BraunAbility Millennium 2 L1100IB4061RP-2
- Page 1 Owner Manual International Millennium 2 Bariatric Series Rev. B Public Use Wheelchair Lifts www.braunability.com/international ISO 9001:2008 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670 401931 Rev. A November 2015 Original Instructions...
- Page 2 Congratulations The BraunAbility employee family thanks you for purchasing your new wheelchair lift. We design and build each BraunAbility product for reliability, quality and safety. Our founder, Ralph Braun, instilled that ethic from day one and we live by that commitment today.
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Page 3: Table Of Contents
Contents Installation and Service Safety Precautions ....2 - 3 Lift Operation Safety ............ 4 - 6 Specifications ..............7 Lift Terminology ..............8 Lift Installation Position Lift ............9- 10 Secure Lift ............. 11 Attach Power and Ground Cables ....12 - 13 Connect Interlocks .......... -
Page 4: Installation And Service Safety Precautions
CAUTION Installation and Service Safety Precautions CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 5 Disconnect the power cable at the battery prior to servicing. W ARNING Never modify (alter) a BraunAbility lift. W ARNING Replacement parts must be BraunAbility authorized replacements. W ARNING Never install screws or fasteners (other than factory equipped). W ARNING Whenever replacing a hydraulic cylinder or seals, lower platform fully.
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Page 6: Lift Operation Safety
CAUTION Lift Operation Safety CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 7 Engage vehicle parking brake before operating lift. cautions are not fully understood, contact W ARNING Provide adequate clearance outside the vehicle to accom- BraunAbility immedi- modate the lift before opening lift door(s) or operating lift. ately. Failure to do so may result in serious W ARNING Inspect lift before operation.
- Page 8 (certified) service personnel. W ARNING Replace missing, worn or illegible decals. W ARNING Never modify (alter) a BraunAbility lift. Do not use accessory devices not authorized by BraunAbility. W ARNING W ARNING Do not remove any guards or covers. W ARNING Keep clear of any hydraulic leak.
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Page 9: Specifications
Specifications The lift must be installed, operated, and maintained as detailed in applicable manuals. Any use of equipment other than instructed in this manual is prohibited. The 500 kg (1102 lb) lift capacity Millennium-2 series lifts have completed 15,600 cycles with a 500 kg load and a static load test with a 1050 kg (2315 lb) load. -
Page 10: Lift Terminology
Inboard Right Left Outboard Front Inboard (of vehicle) (driver's side) BraunAbility wheelchair lifts provide a The lift must be installed, operated, method of boarding and exiting applicable Rear and maintained as detailed in this Outboard (of vehicle) (passenger's side) motor vehicles. BraunAbility wheelchair manual. -
Page 11: Lift Installation
Lift Installation Position Lift Align Align (Parallel) (Parallel) Center lift in door opening Vertical Arm Vertical Arm must clear must clear door opening. door opening. Lift towers and vertical arms must be parallel (aligned) with vertical sides Figure B of door jamb and perpendicular (90˚) to the vehicle floor. - Page 12 Lift Installation Position Lift Alignment: Side-to-Side Alignment: See Figure B on previous page. The lift vertical arms and platform should be perpendicular (90°) to the vehicle floor and parallel (aligned) with the ver- Minimum tical sides of door jamb. The vertical arms and 12 mm Clearance the parallel arms must clear the door opening...
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Page 13: Secure Lift
Lift Installation Secure lift Figure G 1. Drill two mounting holes 4. Install below floor mounting W ARNING (holes 6 and 7). hardware per instructions supplied in kit. Check for obstruc- 2. Temporarily secure lift using tions such as gas two mounting bolts (holes 6 5. -
Page 14: Attach Power And Ground Cables
Lift Installation Attach Power and Ground Cables OEM (+) Cable OEM (-) Cable Lead Cable 36513 Circuit Protection Device Vehicle Battery Figure I Ground Cable to Chassis 4 Gauge (21.1mm2) (not supplied) Power Feed Stud Battery Cable to Star Washer Circuit Protection 3/8”... - Page 15 CAUTION Lift Installation Attach Power and Ground Cables POS. CAUTION Battery to Frame NEG. Ground Cable 4 Gauge (21.1mm2) Position and secure (not supplied) ground cable clear of lift operation. Figure J Grommet Pump Mounted Ground Cable 4 Gauge (21.1mm2) 9/32”...
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Page 16: Connect Interlocks
Lift Installation Connect Interlocks Vehicle and Lift Interlocks The pump module is equipped with a lift interface 9-circuit connector (female socket). A mating 9-circuit 36513 connector (male plug) is supplied. To meet minimum CE requirements, connect to vehicle interlock harness as outlined below (Steps 1-5). PUMP MODULE INTERLOCK CONNECTOR - J21... -
Page 17: Platform Angle Adjustment
Lift Installation Platform Angle Adjustment Figure B 36514 Lowering Sequence Requirements Outboard 1. The outboard end (toe) Roll Stop of the platform must contact the ground first to ensure the spring-loaded outboard roll stop Heel unfolds fully. See Figure B. Ground Level 2. -
Page 18: Tower Microswitch Adjustment
Tower Microswitch Adjustment 36514 Figure D TOWER TOWER TOWER TOWER 32943 32942 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. TOWER TOWER TOWER TOWER procedures below and Right (front) pump lift is a adjust as needed only. mirrored image. - Page 19 Tower Microswitch Adjustment Figure E TOWER TOWER TOWER TOWER 32943 32942 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. TOWER TOWER TOWER TOWER procedures below and Right (front) pump lift is a adjust as needed only. mirrored image.
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Page 20: Installer Verification
Installer Verification Compatibility between the lift and the vehicle The installer shall confirm the compatibility between the lift and the vehicle. Static Test Deformation The unladen platform is positioned mid-way between ground level and vehicle floor level and measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor. A load of 625 kg is applied to the platform and subsequently removed. - Page 21 Installer Verification Dynamic Test With 500 kg applied to the platform, verify that the lift is able to operate throughout its full range of normal lifting and lowering. 1. Lower platform to the ground. 2. Place 500 kg at center of platform. 3.
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Page 22: Lift Operation Safety
CAUTION Lift Operation Safety CAUTION Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 23 Engage vehicle parking brake before operating lift. cautions are not fully understood, contact W ARNING Provide adequate clearance outside the vehicle to accom- BraunAbility immedi- modate the lift before opening lift door(s) or operating lift. ately. Failure to do so may result in serious W ARNING Inspect lift before operation.
- Page 24 (certified) service personnel. W ARNING Replace missing, worn or illegible decals. W ARNING Never modify (alter) a BraunAbility lift. Do not use accessory devices not authorized by BraunAbility. W ARNING W ARNING Do not remove any guards or covers. W ARNING Keep clear of any hydraulic leak.
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Page 25: Lift Operating Instructions
Lift Operating Instructions 36514 Before lift operation, park the vehicle on a level (attendants) must become familiar with the vehicle surface, away from traffic. Place the vehicle lift access door system and vehicle interlock(s). transmission in “Park” and engage the parking brake. - Page 26 Lift Operating Instructions Before lift operation, park on transmission in “Park” and en- to the Manual Operating Instruc- a level surface, away from ve- gage the parking brake. Vehicle tions to manually operate lift. hicular traffic. Place the vehicle engine must be running. Refer OPEN DOOR(S) AND SECURE 36514 TO UNFOLD PLATFORM:...
- Page 27 Lift Operating Instructions Notice: Roll stop must be fully unfolded (ramp position) until the entire wheelchair (or standee) has crossed the roll stop. See Photos E and F. TO LOAD PASSENGER: 1. Read Notices below! Load passenger onto platform and lock wheelchair brakes.
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Page 28: Manual Operating Instructions
Manual Operating Instructions 36514 Release Valve approximate 1.5 mm intervals maximum Valve Tightening 3 Nm Specification: minimum Once valve seats 2 Nm (stops), tighten 2 to 3 Nm as shown. seats (stops) Release Valve Notice: Close backup pump release valve securely before operating electric pump. - Page 29 Manual Operating Instructions To Unfold Platform (Out): Up (To Raise): Using hand pump handle (Photo B): Using hand pump handle: a. Place slotted end of pump handle onto 1. Close hand pump valve (place slotted release valve and turn clockwise to close end of pump handle onto release valve securely.
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Page 30: Emergency Stop (E-Stop) Operating Instructions
Emergency Stop (E-Stop) Operating Instructions E-Stop Button To Activate E-Stop: Push E-Stop button down. To Reset E-Stop: 1. Turn lift power OFF. 2. Pull E-Stop button up. 3. Turn lift power ON. Lift Power Switch Page 28... - Page 31 Maintenance and Lubrication 36513 36512 36514 Proper maintenance is necessary to ensure safe, components. Plat- W ARNING trouble-free lift operation. Inspecting the lift for form components any wear, damage or other abnormal conditions exposed to contami- Maintenance and should be a part of the transit agency daily service nants when lowered lubrication procedures program.
- Page 32 Lever Guide Slot Pin Bearings (4) Roll Stop (both sides) Lever Bearings See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Specified (recommended) Available BraunAbility Lubricant Type Lubricant Amount Part No. LPS2, General Purpose 16 oz. Light Penetrating Oil...
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Page 33: Maintenance And Lubrication Schedule
Maintenance and Lubrication Schedule Roll stop pivot points (2) Apply Light Oil - See Lubrication Diagram Roll stop latch pivot point Apply Light Oil - See Lubrication Diagram Roll stop latch slot Apply Light Grease to both sides of slot. See Lubrication Diagram Roll stop lever bearings (2) Apply Light Oil - See Lubrication... - Page 34 Maintenance and Lubrication Schedule Bridge plate lever bearings (2) Apply Light Oil - See Lubrication Diagram Bridge plate lever slot (2) Apply Light Oil - See Lubrication Diagram Saddle support bearings (8) Apply Light Oil - See Lubrication Diagram Inner fold arm roller pin bearings (4) Apply Light Oil - See Lubrication Diagram Inner fold arm cam followers (4) Apply Light Oil - See Lubrication Diagram...
- Page 35 Inspect cotter pins on platform pivot pin Resecure, replace or correct as needed Hydraulic Fluid (Pump) - Check level. Use BraunAbility 32840-QT hydraulic Notice: Fluid should be changed if fluid (Exxon Univis HVI 26). Do not ®...
- Page 36 Maintenance and Lubrication Schedule Inspect saddle bearings (2) / buttons (4) Apply Door-Ease or replace if needed. See Lubrication Diagram. Inspect vertical arm plastic covers Resecure or replace if needed. Inspect power cable Resecure, repair or replace if needed. 4500 Mounting Check to see that the lift is securely Cycles...
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Page 37: Declaration Of Conformity - Machinery
Century -2, Millennium -2, Vista -2, GL Series 04 and newer, GCL and GVL Series 05 and newer Lifts Manufacturer: BraunAbility 631 West 11 Street Winamac, IN 46996 USA BraunAbility Authorized Representative Authorized Representative: AUTOADAPT AB Åkerivägen 7 S-443 61 Stenkullen SWEDEN Telephone: +46 (0) 302 254 00 E-mail: contact@autoadapt.se... -
Page 38: Declaration Of Conformity - Emc
Unit 1, Windsor Industrial Estate, Rupert Street Aston, Birmingham B7 4PR, UK Phone: +44 (0) 121 33 35 170 E-mail: contact@autoadapt.co.uk BraunAbility Wheelchair Lift Systems Sound Pressure Levels per EN ISO 11202 as based on testing on similar models are as follows: Idle Operating... - Page 39 Century -2, Millennium -2, Vista -2, VL998, GL Series 04 and newer, GCL and GVL Series 05 and newer Lifts Manufacturer: BraunAbility 631 West 11 Street Winamac, IN 46996 USA BraunAbility Authorized Representative Authorized Representative: AUTOADAPT AB Åkerivägen 7 S-443 61 Stenkullen SWEDEN Telephone: +46 (0) 302 254 00 E-mail: contact@autoadapt.se...
- Page 40 Owner Manual International Millennium 2 Bariatric Series Rev. B Public Use Wheelchair Lifts BraunAbility Limited Warranty ® Consult your local BraunAbility dealer regarding warranty policy. ® www.braunability.com/international Patent #5,261,779 Patent #6,599,079 Patent #7,441,995 Patent #6,238,169 Patent #7,530,226 Patent #6,692,217 Patent #6,464,447...
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