Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for BraunAbility Century 2 CLXT
Summary of Contents for BraunAbility Century 2 CLXT
- Page 1 Owner Manual International Century CLXT Public Use Wheelchair Lifts 33220 www.braunability.com/international ISO 9001:2008 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670 36712 Rev. A December Original Instructions Original Instructions 2012...
- Page 2 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides safety precautions, installation instructions, and operating ™...
-
Page 3: Table Of Contents
Contents Installation and Service Safety Precautions ..2 - 3 Lift Operation Safety ..........4 - 6 Center of Gravity ............8 Lift Terminology ............9 Lift Installation Position Lift ..........10 - 11 Secure Lift ............12 Attach Power and Ground Cables .....13 - 14 Connect Interlocks ........... -
Page 4: Installation And Service Safety Precautions
Installation and Service Safety Precautions Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. - Page 5 Installation and Service Safety Precautions Service Safety Precautions Read this manual, supplement(s) and lift-posted operating W ARNING W ARNING instructions decals before performing installation, operation, or service procedures. If installation, main- tenance or repair Use appropriate personal protective equipment when W ARNING procedures cannot installing and servicing lift.
-
Page 6: Lift Operation Safety
Lift Operation Safety Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. Familiarity with proper formation regarding a regarding how to installation, operation, mainte-... - Page 7 Lift Operation Safety Lift Operation Safety Precautions Read manual and supplement(s) before operating lift. W ARNING W ARNING Read and become familiar with all safety precautions, operation notes and details, operating instructions and If the lift operating manual operating instructions before operating the lift. instructions, manual operating instructions Load and unload on level surface only.
- Page 8 Lift Operation Safety Do not raise front wheelchair wheels (pull wheelie) when loading, boarding, or riding on W ARNING the platform. W ARNING Open lift door(s) fully and secure before operating lift. Position and secure (buckle, engage, fasten, etc.) the wheelchair-equipped occupant W ARNING seat belt (torso restraint) before loading onto the wheelchair lift platform.
- Page 9 Specifications The lift must be installed, operated, and maintained as detailed in applicable manuals. Any use of equipment other than instructed in this manual is prohibited. The 363kg (800 lb.) lift capacity Century-2 series lifts have completed 15,600 cycles with a 363kg load and a static load test with a 1090kg (2400 lb.) load.
-
Page 10: Center Of Gravity
Center of Gravity Center of Gravity is the intersection of X, Y, and Z. Notice: X must be measured from opposite pump side as shown. Lift Model X (cm) Y (cm) Z (cm) CL918IBXT3456RP-2 62.80 41.45 23.32 CL918IBXT3460RP-2 62.80 42.15 23.32 63.63 51.03... -
Page 11: Lift Terminology
Lift Terminology Top Parallel Arm (2) Tower (2) Hand-Held Pendant Main Cylinder (2) Pump Module Control E-Stop Adjustable Quiet-Ride Stow Block (2) Unfold Assist Compression Spring (2) ™ Lift-Tite Latch (2) Platform Light (2) Vertical Arm Cover (4) Base Plate Cover Handrail (2) Base... -
Page 12: Lift Installation
Lift Installation Position Lift Align Align (Parallel) (Parallel) Center lift in door opening Vertical Arm Vertical Arm must clear must clear door opening. door opening. Lift towers and vertical arms must be parallel (aligned) with vertical sides Figure B of door jamb and Side to Side Alignment Clearance: Center the lift in the opening. - Page 13 Lift Installation Position Lift Alignment: Side-to-Side Alignment: See Figure B on previous page. The lift vertical arms and platform should be perpendicular (90°) to the Minimum 12 mm tical sides of door jamb. The vertical arms and Clearance the parallel arms must clear the door opening when the lift folds and unfolds.
-
Page 14: Secure Lift
Lift Installation Secure lift Figure G 1. Drill two mounting holes W ARNING (holes 6 and 7). hardware per instructions supplied in kit. Check for obstruc- 2. Temporarily secure lift using tions such as gas two mounting bolts (holes 6 5. -
Page 15: Attach Power And Ground Cables
Lift Installation Attach Power and Ground Cables OEM (+) Cable OEM (-) Cable 36513 Lead Cable Circuit Protection Device Vehicle Battery Ground Cable to Chassis 4 Gauge (21.1mm2) (not supplied) Figure I Battery Cable to Circuit Protection Device Power Feed Stud Star Washer Floor 3/8”... -
Page 16: Attach Power And Ground Cables
Lift Installation Attach Power and Ground Cables POS. Battery to Frame CAUTION NEG. Ground Cable 4 Gauge (21.1mm2) Position and secure (not supplied) ground cable clear of lift operation. Figure J Grommet Pump Mounted Ground Cable 4 Gauge (21.1mm2) 9/32” Diameter Pilot Hole Pump Ground Cable: Route the pump mounted cable through the... -
Page 17: Connect Interlocks
Lift Installation Connect Interlocks Vehicle and Lift Interlocks The pump module is equipped with a lift interface 9-circuit connector (female socket). A mating 9-circuit 36513 connector (male plug) is supplied. To meet minimum CE requirements, connect to vehicle interlock harness as outlined below (Steps 1-5). PUMP MODULE INTERLOCK CONNECTOR - J21... -
Page 18: Platform Angle Adjustment
Lift Installation Platform Angle Adjustment Figure B 36514 Lowering Sequence Requirements 1. The outboard end (toe) of the platform must contact Barrier the spring-loaded outer barrier unfolds fully. See Heel Figure B. Ground Level 2. The inboard end (heel) of Platform heel Barrier must must lower fully. - Page 19 Lift Installation Tower Microswitch Adjustment 36514 Figure D TOWER TOWER TOWER TOWER 32942 32943 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. procedures below and Right (front) pump lift is a adjust as needed only. mirrored image.
- Page 20 Lift Installation Tower Microswitch Adjustment Figure E TOWER TOWER TOWER TOWER 32943 32942 TOWER TOWER TOWER TOWER 32943 32942 Review adjustment Left (rear) pump lift depicted. procedures below and Right (front) pump lift is a adjust as needed only. mirrored image. Tower 3 (Count) Switch Adjustment Radius of Tower 4 microswitch blade activated by apex of...
- Page 21 Installer Verification Compatibility between the lift and the vehicle Static Test Deformation A load of “B” kg (see table on following page) is applied to the platform and subsequently removed. By repeating measurements of the height and attitude of the platform, verify that no permanent deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the function of the lift.
- Page 22 Installer Verification Dynamic Test With “A” kg (see table below) applied to the platform, verify that the lift is able to operate throughout its full range of normal lifting and lowering. 1. Lower platform to the ground. 2. Place “A” kg (see table below) at center of platform. 3.
-
Page 23: Lift Operation Safety
Lift Operation Safety Safety Symbols SAFETY FIRST! Know That..The information contained W ARNING CAUTION in this manual and supplements (if included), This symbol indicates This symbol indicates is provided for your use and important safety in- important information safety. Familiarity with proper formation regarding a regarding how to installation, operation, mainte-... - Page 24 Lift Operation Safety Lift Operation Safety Precautions Read manual and supplement(s) before operating lift. W ARNING W ARNING Read and become familiar with all safety precautions, operation notes and details, operating instructions and If the lift operating manual operating instructions before operating the lift. instructions, manual operating instructions Load and unload on level surface only.
- Page 25 Lift Operation Safety Do not raise front wheelchair wheels (pull wheelie) when loading, boarding, or riding on W ARNING the platform. W ARNING Open lift door(s) fully and secure before operating lift. Position and secure (buckle, engage, fasten, etc.) the wheelchair-equipped occupant W ARNING seat belt (torso restraint) before loading onto the wheelchair lift platform.
-
Page 26: Lift Operating Instructions
Lift Operating Instructions 36514 Before lift operation, park the vehicle on a level (attendants) must become familiar with the vehicle lift access door system and vehicle interlock(s). transmission in “Park” and engage the parking brake. Vehicle engine must be running. Manual Door(s): Open manual doors fully and secure in full open position before operating the Lift Operating Instructions address operation of... - Page 27 Lift Operating Instructions Before lift operation, park on transmission in “Park” and en- to the Manual Operating Instruc- a level surface, away from ve- gage the parking brake. Vehicle tions to manually operate lift. engine must be running. Refer OPEN DOOR(S) AND SECURE 36514 TO UNFOLD PLATFORM: Stand clear and press the...
- Page 28 Lift Operating Instructions Notice: Roll stop must be fully unfolded (ramp position) until the entire wheelchair (or standee) has crossed the roll stop. See Photos E and F. TO LOAD PASSENGER: passenger onto platform and lock wheelchair brakes. See Photo G. Notice: Roll stop must be fully unfolded (ramp position) until the entire wheelchair (or...
- Page 29 Manual Operating Instructions 36514 Release Valve approximate 1.5 mm intervals maximum Valve Tightening 3 Nm minimum Once valve seats 2 Nm (stops), tighten 2 to 3 Nm as shown. seats (stops) Release Valve Notice: Close backup pump release valve securely before operating electric pump.
- Page 30 Manual Operating Instructions To Unfold Platform (Out): Up (To Raise): Using hand pump handle (Photo B): Using hand pump handle: a. Place slotted end of pump handle onto 1. Close hand pump valve (place slotted release valve and turn clockwise to close end of pump handle onto release valve securely.
-
Page 31: Emergency (E-Stop) Operating Instructions
Emergency Stop (E-Stop) Operating Instructions E-Stop Button To Activate E-Stop: Push E-Stop button down. To Reset E-Stop: 1. Turn lift power OFF. 2. Pull E-Stop button up. 3. Turn lift power ON. Lift Power Switch Page 29... - Page 32 Maintenance and Lubrication 36513 36514 Proper maintenance is necessary to ensure safe, components. Plat- W ARNING trouble-free lift operation. Inspecting the lift for form components any wear, damage or other abnormal conditions exposed to contami- Maintenance and should be a part of the transit agency daily service nants when lowered lubrication procedures program.
- Page 33 Maintenance and Lubrication Lubrication Diagram Lift-Tite Latch Dampening Spring Parallel Arm Pivot (2 Springs - 4 Points) Pin Bearings (16) Hydraulic Cylinder Pivot Bushings (8) Lift-Tite ™ Latches (Tower Pivot Points - 2) Saddle Bearings (2) / Buttons (4) Parallel Arm Pivot Pin Bearings (16) Handrail Pivot Pin Bearings (4) Bridge Plate Lever...
-
Page 34: Maintenance And Lubrication Schedule
Maintenance and Lubrication Schedule Roll stop pivot points (2) Apply Light Oil - See Lubrication Diagram Roll stop latch pivot bearings (2) Apply Light Oil - See Lubrication Diagram Roll stop latch roller bearing (2) Apply Light Oil - See Lubrication Diagram Gear link assembly bearings (4) Apply Light Oil - See Lubrication... - Page 35 Maintenance and Lubrication Schedule Inspect lift for wear, damage or any Correct as needed. abnormal condition Cycles Inspect lift for rattles Correct as needed. Inner/outer fold arms (2) Apply grease (synthetic) to contact areas between inner/outer fold arms. See Lubrication Diagram Platform pivot pin bearings (4) Apply Light Oil - See Lubrication Diagram...
- Page 36 Maintenance and Lubrication Schedule Inspect handrail components for wear Replace damaged parts. or damage, and for proper operation Inspect microswitches for securement Resecure, replace or adjust as needed. and proper adjustment. See Microswitch Adjustment Instructions (see applicable service manual). Make sure lift operates smoothly Realign towers and vertical arms.
- Page 37 Maintenance and Lubrication Schedule Tighten, repair or replace if needed. connections for wear, damage or leaks Inspect parallel arms, bearings and Replace if needed. pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting Tighten or replace if needed. bolts (8) Inspect platform pivot pins, bearings Replace damaged parts and lubricate if...
- Page 38 ® EC Declaration of Conformity With Council Directive 2006/42/EC Date of Issue: 4 January 2012 Directive: Machinery Directive on machinery safety, 2006/42/EC Conforming Machinery: Dual Parallel Arm Hydraulic Lift System Century -2, Millennium -2, Vista -2, GL Series 04 and newer, GCL and GVL Series 05 and newer Lifts Manufacturer: Braun Corporation...
- Page 39 ® Notes on Declared Standards referenced in the Declaration. Safety of machinery. Safety distances to prevent hazard zones being reached by upper and lower limbs. BS EN ISO 13850:2008 Safety of machinery - Emergency stop - Principles for design. Safety of machinery - Risk assessment - Part 1: Principles.
-
Page 40: Declaration Of Noise Emission
® Declaration of Noise Emission The Braun Corporation Century -2 International Series System Sound Pressure Levels per EN ISO 11202 as based on testing on similar models are as follows: Idle Operating 68 dB (A) (Operator Position) LpAm 69 dB (A) LpAm (Bystander Position) Ambient Correction Factor K3A calculated according to EN ISO 11204... -
Page 41: Declaration Of Conformity - Emc
® Declaration of Conformity With Directive 2004/108/EC Date of Issue: 4 January 2012 Directive: Radio Interference of Vehicles 2004/108/EC Dual Parallel Arm Hydraulic Lift System Conforming Machinery: Century -2, Millennium -2, Vista -2, VL998, GL Series 04 and newer, GCL and GVL Series 05 and newer Lifts Manufacturer: Braun Corporation 631 West 11... - Page 42 Page 40...
- Page 43 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide www.braunability.com/international ISO 9001:2008 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670...
- Page 44 Patent #7,530,226 Patent #6,599,079 Patent #7,413,395 Patent #CA 2,335,081 36712 Rev. A December www.braunability.com/international ISO 9001:2008 2012 631 West 11th Street, Winamac, IN 46996, USA Phone: +1 574 946 6153 Fax: +1 574 946 4670 All illustrations, descriptions and specifications in this manual are based on the latest product information available All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication.
Need help?
Do you have a question about the Century 2 CLXT and is the answer not in the manual?
Questions and answers