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Summary of Contents for IRONRIDGE AIRE FLUSH MOUNT
- Page 1 AIRE FLUSH MOUNT INSTALLATION MANUAL INSTALLATION MANUAL © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - I...
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Page 2: Table Of Contents
Comply with all applicable local or national building and fire codes, including any that may supersede this manual. • Ensure all products are appropriate for the installation, environment, and array under the site’s loading conditions. • Use only IronRidge parts or parts recommended by IronRidge; substituting parts may void any applicable warranty. • Review the Design Assistant Certification Letters to confirm design specifications. -
Page 3: Ratings
• Approved for installation both inside and outside High Velocity Hurricane Zones (HVHZ) • Additional details and full list of approved components can be found here MARKINGS Product markings are located on the Aire Dock Bolt. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 2... -
Page 4: Attachments
Lynx Flange Nut (1/2" Socket): 150 in-lbs ☐ QM QBase Universal Flat Tile Fly Tile ADDITIONAL ROOF TYPES QM QBase Shake - QM Lynx Metal Roof Slate - Metal Shingle Attachment © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 3... -
Page 5: Components
Module Grounding Contour Clamp Contour Trim ☐ Module Grounding Lug Grounding Nut (1/2" Socket): 60 in-lbs ☐ Grounding Lug Terminal Screws (3/8" Socket): 20 in-lbs ☐ JAYBOX © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 4... -
Page 6: Place Attachments
Rail can face either upslope or downslope on roof. ► When using attachments with longer slots, do not install Rail lower than the top of the L-Foot to avoid damage to modules. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 5... -
Page 7: Secure Aire Lug
Torque to 144 in-lbs. 144 in-lbs Repeat all steps for each following row of modules, leaving a minimum of 1/2” gap between rows. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 6... -
Page 8: Secure Modules (Aire Lock Stealth)
Frame Compatibility: X = 1-5mm Y = 8-35mm ► Flange Thickness (X): 1-5 mm ► Useable Bottom Flange Length (Y): 8-35 mm © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 7... -
Page 9: Expansion Joints
Alternatively two Aire Lugs or Module Grounding Lugs can be No Bonding used with a 10 AWG or larger copper wire. Strap Required ► Do not install modules over Expansion Joints. 8" Bonding Jumper © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 8... -
Page 10: Electrical Diagram
If module removal is required for servicing, then a Bonding Jumper shall be installed to the adjacent modules to maintain the ground path. Modules should only be removed by qualified persons in compliance with the instructions in this manual. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 9... -
Page 11: Composition Shingle
With a 7/16" Socket drive Lag Bolt until fully seated. FlashVue is now installed and ready for IronRidge Aire Rails. Attach rails to either side of the open slot using Aire Dock. Level rail at desired height, then torque to 250 in-lbs (21 ft-lbs). - Page 12 ► For complete installation requirements and limitations, please refer to the HUG Installation Manual. ► HUG is only approved for installation with IronRidge RD Structural Screws. ► HUG cannot be installed between courses. HUG (DECK) Confirm shingle step does not exceed 1/8”. Locate and mark attachment locations.
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Page 13: Tile
Tighten Until Fully Seated instead. ► Ensure top of hook does not extend above rail. Torque to ► Standalone Flat Tile Hook Manual available on website. 250 in-lbs © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 12... - Page 14 If deck level flashing is required, approved flashing methods include user supplied adhesive backed flexible flashing. ► For additional details refer to the full QM Installation Manual. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 13...
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Page 15: Additional Roof Types
► Aire Dock shall only be installed on back of vertical L-foot flange. ► The technology in this product is licensed by S-5! © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 14... -
Page 16: Cable Tray System
AVERTISSEMENT! NE PAS UTILISER LE RAIL COMME PASSERELLE, ÉCHELLE OU SUPPORT POUR LE PERSONNEL. UTILISER UNIQUEMENT COMME SUPPORT MÉCANIQUE POUR LES MODULES PHOTOVOLTAÏQUE, FILS ET CÂBLES ÉLECTRIQUES. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 15... -
Page 17: Aire Mlpe Mount
TS4-R-X-DUO (where X can be M, O, or S) mounting flange. Some will require 1 kit and others 2 kits. TS4-A-X (where X can be F, 2F, O, O-DUO, or S) Yotta DPI 208/480 © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 16... -
Page 18: Contour Trim
Be sure the specific module being used meets the dimension requirements. Frame Compatibility: X = 1-3.5mm ► Flange Thickness: 1-3.5mm Y = 0-33mm ► Usable Flange Length: 0-33mm. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 17... - Page 19 Requirements and following local AHJ guidance. Using Philips Head Driver tighten the bolt. ► For additional details refer to the full QM Installation Manual. Drill starter locations © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 18...
- Page 20 Conduit Mount is installed on the crown(high point) of the tile. ► Install mounts as required to support conduit across the roof. ► For additional details refer to the full QM Installation Manual. © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 19...
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Page 21: Module Compatibility
Where "BB" can be blank or M10; "Y" can be M, P, or HC; "ZZ" can be 00, 01, 10, or 11; and "AA" can be 01, 02, 03, 04, 06, 08 or 09 © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 20... - Page 22 Hanwha Solar modules with 40 mm frames Hanwa Solar HSLaaP6-YY-1-xxxZ Where “aa” can be either 60 or 72; “YY” can be PA or PB; and “Z” can be blank or B © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 21...
- Page 23 Where "a" can be 4, 5, 6, 7 or 8; "YY" can be blank, 54, 60, 66, or 72; and "ZZ" can be blank, BK, BP, HV, PB, PE, PH, HBD, HGD, HIB, HIH, HPB, HPH, HIBD, HABB, HABD or HGBB © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 22...
- Page 24 "ZZ" can be 18, 20 or 24; and "A" can be F, T, TH, THB, TNH, U, UH, UHB, VH or VHB Prism Solar modules with 35 mm frames Prism Solar PST-xxxW-M72Y Where "Y" can be H, HB or HBI © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 23...
- Page 25 Where "xxx" is the module power rating; and "YYY" can be BMA, BMD, 6MA, 6MB, 6PA, 6PB, 6QA-XX-XX, and 6QB-XX-XX; ZZ is blank, BB, BG or HV Sharp modules with 35 and 40 mm frames Sharp NUYYxxx Where “YY” can be SA or SC © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 24...
- Page 26 W; "C" can be A or C; "D" can be 3, 7, 8, or 9; and "E" can be 0, 1 or 2 Sungold Modules with 35 mm frames Sungold SG-xxxWM © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 25...
- Page 27 Where "A" can be blank or N; "YY" can be 60, 72, 108, 120, 132, 144; "z" can be M, P, MH, PH, or BMH; and "aa" can be blank, BB, BW, or DG © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 26...
- Page 28 Where "Y" can be 6, 7 or 8; "AAA" can be 72, NH120, NH144, NHDB144, NHLDD144, SH108, SH144, SHDB120, SHDB144, SHLDD144, TP120, TPLDD120 or UHLDD144; and "M" can be M or N © 2025 IRONRIDGE, INC. VERSION 2.3 AIRE FLUSH MOUNT INSTALLATION MANUAL - 27...
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