IRONRIDGE Standard Installation Manual

Roof mounting system

Advertisement

Quick Links

Roof
Mounting
System
Standard (XRS) and Light (XRL) Rails with Integrated Grounding
*Conforms to UL SUB 2703
2013 Edition v1.13
A complete manual for the installation of IronRidge's rail systems with integrated grounding.
Installation Manual
4008083

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Standard and is the answer not in the manual?

Questions and answers

Summary of Contents for IRONRIDGE Standard

  • Page 1 Installation Manual Roof Mounting System Standard (XRS) and Light (XRL) Rails with Integrated Grounding *Conforms to UL SUB 2703 2013 Edition v1.13 4008083 A complete manual for the installation of IronRidge’s rail systems with integrated grounding.
  • Page 2 Rails with Integrated Grounding Installation Manual This Installation Manual was created to assist the assembly of the IronRidge Standard (XRS) and Light (XRL) Rail Mounting Systems with Integrated Grounding. Standard (XRS) and Light (XRL) Rails with Integrated Grounding Introduction Installer Responsibility...
  • Page 3: Installer Responsibility

    Customer Support IronRidge makes every effort to ensure your mounting kit is easy to install. If you need assistance at any point in your installation or have suggestions on how we can improve your experience, call customer support at 1-800-227-9523 or email us at support@ironridge.com.
  • Page 4: Tools Required For Assembly

    45.0 - 47.0 1.77 - 1.85 29-7000-214 RS-GD-MCL-250 46.7 - 48.3 1.84 - 1.90 29-7000-187 RS-GD-MCL-275 49.0 - 51.1 1.93 - 2.01 29-7000-204 RS-GD-MCL-275 57.4 - 58.9 2.26 - 2.32 29-7000-230 Unsupported support@ 2013 v1.13 ironridge.com (800) 227-9523 Page 2...
  • Page 5: Component List

    Rails with Integrated Grounding Installation Manual Component List The IronRidge Standard and Light Rail System with Integrated Grounding contains the following parts: Internal Splice Standard (XRS) and Light (XRL) Rail Provides a structural connection Attaches to L-foot and when connecting rails.
  • Page 6 For rails without lugs, use the Internal Splice and self-drilling screws without the grounding strap and star washers (See Page 8). For rows exceeding 50 feet of rail, IronRidge recommends the Rail to Rail Expansion Joint. Expansion joints prevent the potential buckling of rails due to thermal expansion.
  • Page 7: Step 4. Equipment Grounding

    IronRidge Grounding Lug Using a 13/64” or #7 drill bit, drill a hole through one side of the Standard Rail (both sides for Light Rail), a minimum of ½” from the end of the rail; roughly centered on internal cavity of rail as shown below. (Debur as needed) Next assemble the Grounding Lug with the provided #10-32 Machine Screw, #10 Star Washer and #10 Kep Nut.
  • Page 8: Step 5. Installing Modules

    Rails with Integrated Grounding Installation Manual Wiley Grounding Lug (WEEB-6.7) Install grounding lug per manufacturer’s recommendations as shown below (same for both Light and Standard Rails). Install minimum 6-10AWG solid copper grounding conducting wire. 1/4” Hex Nut Torque to 10 ft-lbs 1/4”...
  • Page 9 1/4” T-Bolt T-bolt Indent End Clamp Secure the last PV Module with an End Clamp repeating steps above. Step 6. Installing End Caps Firmly press End Caps on with hand or rubber mallet. support@ 2013 v1.13 ironridge.com (800) 227-9523 Page 7...
  • Page 10: Electrical Considerations

    Installation Manual Electrical Considerations Note: IronRidge Standard (XRS) and Light (XRL) Rail Mounting Systems with Integrated Grounding must be used with UL1703 listed PV modules and must be installed per PV module manufacturer’s installation instructions. All electrical installation and procedures should be conducted by skilled, licensed and bonded electricians or solar contractor.
  • Page 11: Warranty Information

    Product is required with any warranty claim. Except as set forth above, IronRidge sells the Products on an “AS IS” basis, which may not be free of errors or defects, and ALL EXPRESS...

This manual is also suitable for:

LightXrsXrl

Table of Contents