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Summary of Contents for Copeland K4

  • Page 1: Table Of Contents

    BULLETIN AE4-1302 R12 SEPTEMBER 2024 Application Engineering Application Guidelines For K4 Refrigeration Copeland Scroll Compressors 7.5 - 15 Horsepower BULLETIN NO: AE4-1302 R12 Contents Safety Condensing Units- For 7.5-15 H.P. Important Safety Information Tubing Considerations Responsibilities, Qualifications and Training Connection Fittings Terminal Venting and Other Pressurized System Three Phase Scroll Compressors —...
  • Page 2: Safety

    Additionally, a compressor’s refrigerant lines keep refrigerant and oil under pressure. When removing or recharging refrigerant from this component during service, this can pose a pressurized fluid hazard. © 2025 Copeland LP www.copeland.com...
  • Page 3: Flammable Refrigerant Hazards

    - IMMEDIATELY GET AWAY if you hear unusual sounds in the compressor. They can indicate that terminal pin ejection may be imminent. This may sound like electrical arcing (sizzling, sputtering or popping). However, terminal venting may still occur even if you do not hear any unusual sounds. © 2025 Copeland LP www.copeland.com...
  • Page 4 POE lubricant. Handle POE oil with care. Refer to the Safety Data Sheet (SDS) for further details. • Before energizing the system: 1. Securely fasten the protective terminal cover or molded plug to the compressor, and 2. Check that the compressor is properly grounded per the applicable system and compressor requirements. © 2025 Copeland LP www.copeland.com...
  • Page 5: Signal Word Definitions

    WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. © 2025 Copeland LP www.copeland.com...
  • Page 6: Introduction

    Figure 7 and Figure 8 are a representation of typical systems depicting the location of these components. These Copeland Scroll models can also be used with a The advantage of this type of injection system is that it variety of refrigerants. Table 1 at the end of this bulletin tends to self-regulate i.e., as the pressure differential...
  • Page 7: Superheat Requirements

    20°F temperatures exist. (11°C) superheat, measured on the suction line 6 inches...
  • Page 8: Phase Protection

    ±20%. b) If the M1-M2 contacts are open, the measured S1-S2 value is above 2750 ohms ±20% and the compressor has been tripped less than 30 minutes then the module is functioning properly. © 2025 Copeland LP www.copeland.com...
  • Page 9: Compressor Voltage Supply Troubleshooting

    Copeland Scroll is to be used with HFC refrigerants. monitor the oil level during this time to assure sufficient oil Copeland Ultra 22 CC, Mobil EAL Arctic 22 CC, or ICI is available. This will prevent unnecessary trips of the oil EMKARATE RL 32CF are the only polyol ester oils control system.
  • Page 10: Instruction Sheet

    Specially designed steel spacers and rubber isolator pads supplied with Rotalock adapter spuds welded on the shell. are available for Copeland Scroll 7.5-15 H.P. scroll rack The fitting sizes for 7.5 through 15 H.P. scrolls are as applications. This mounting arrangement limits the...
  • Page 11: Three Phase Scroll Compressors - Directional Dependence

    Hipot tested again. Do not run a Copeland Scroll compressor in a deep bulletin AE4-1294...
  • Page 12: Copeland Scroll Functional Check

    This type of test may damage a Scroll faulty compressor. compressor. The following diagnostic procedure should be General Guidelines and More Information used to evaluate whether a Copeland Scroll compressor is functioning properly. For general Copeland Scroll compressor please log in to 1. Verify proper unit voltage.
  • Page 13 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Figure 1 ZF**K4 Envelope (R-22) Conditions: 65°F Return Gas; 0°F Subcooling; 95°F Ambient Figure 2 F**K4E Envelope (R-404A/R-507) Conditions: 65°F Return Gas; 0°F Subcooling; 95°F Ambient Note: The ZF can operate as a ZS by capping the injection port.
  • Page 14 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Figure 3 ZS**K4E Envelope (R-404A/R-507) Conditions: 65°F Return Gas;0°F Subcooling; 95°F Ambient Figure 4 ZS**K4/K4E Envelope (R-22) Conditions: 65°F Return Gas © 2025 Copeland LP www.copeland.com...
  • Page 15 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Figure 5-Copeland Scroll K4 Liquid Injection Figure 6 Copeland Scroll K4 Vapor Injection © 2025 Copeland LP www.copeland.com...
  • Page 16 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Figure 7 Scroll wiring schematic © 2025 Copeland LP www.copeland.com...
  • Page 17 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Figure 10 Typical Suction tubing Figure 8 7.5 - 15 HP Copeland Scroll Rack Mounting Figure 11 Typical Injection tubing Figure 9 7.5 - 15 HP Copeland Scoll Condensing Unit Notes: The above tubing configurations are guidelines to minimize tube stress.
  • Page 18 30" 998-1873-03 998-1586-04 ZF33K4E 0.05 17.5" 998-1873-01 998-1586-01 ZF40K4E 0.07 30" 998-1873-04 998-1586-05 ZF48K4E 0.07 30" 998-1873-04 998-1586-05 R-134A ZF24K4E 0.05 17.5" 998-1873-01 998-1586-01 ZF33K4E 998-1873-02 998-1586-02 * Copeland Kit Numbers were updated in 2008. © 2025 Copeland LP www.copeland.com...
  • Page 19 Scroll OMB-ACA Screw Adapter 1.5 - 9 HP ZF, ZS, ZB 1 1/4" - Copeland 80 ft - lbs P/N 066650 12UNF Scroll (KS30394- 2) 1.5 - 9 HP Rotalock OMB-ACF Adapter ZF, ZS, ZB © 2025 Copeland LP www.copeland.com...
  • Page 20 5 min delay before restart attempt Lockout Non Phase Sensing Non Phase Sensing After 10 module trips Reset for Lockout Non Phase Sensing Non Phase Sensing T1-T2 interrupt for minimum of 5 Table 7 Technical Data Summary © 2025 Copeland LP www.copeland.com...
  • Page 21 BULLETIN AE4-1302 R12 SEPTEMBER 2024 © 2025 Copeland LP www.copeland.com...
  • Page 22 BULLETIN AE4-1302 R12 SEPTEMBER 2024 Revision Tracking R12 The document format has been updated to the new Copeland format All occurrences of "Emerson" have been removed A note regarding A3 and R290 venting has been updated © 2025 Copeland LP...

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