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Summary of Contents for Exalto 223BDC
- Page 1 USUAL MANUAL Exalto windscreen wiper type 223BDC ITEM NO. 12388/12389/12390/12391/12392/12393 (12V) 12394/12395/12396/12397/12398/12399 (24V)
- Page 2 MANUAL WIPER SYSTEMS Dear Customer, Thank you for buying our products. Exalto wiper systems are designed and manufactured to the highest standards for marine applications. We guarantee you a clear view for many years. We have an excellent after sales support. Our...
- Page 3 3.4 final installation Declaration of conformity 4. Operation and use 4. 1 preparations for first use 4.2 normal operations 5. Maintenance 5. 1 general maintenance 5.2 servicing 5.3 changing the wiping arc and park position 5.4 disassembly and assembly Exalto type 223BDC...
- Page 4 Alerts you to possible problems and safety warnings. Safety Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge (mechanical and electrical) is required of the installer. Please consult the manual or contact your vendor in case of doubt during installation or operation.
- Page 5 • Place a fuse (see specifications) sized to protect the motor. Safety requirements Before the Exalto wiper is installed, we strongly recommend the following: • Read the entire manual before installation. • Make sure your working environment as well as the wiper parts are clean.
- Page 6 All modifications or defects in the product are subject to the Orgalime General Conditions of Sale. Please contact your vendor in case of any questions or if you want to use Exalto wipers in a non-maritime environment or other applications.
- Page 7 L x w x h = 118 x 111 x 116 mm • Shaft diameters Drive shaft Ø20mm/support shaft Ø8mm at 50mm ctrs • Mounting In bulkhead or glass (20, 35, 55, 75, 100 or 125 mm) • Bearing Bronze housing, self-lubricating • Wiper arms Model MD1 (PU) up to 750 mm • Wiper blades Up to 750 mm • Wipe arc 40°-90°, adjustable per 5° increments • Weight Approx. 3,20 kg Exalto type 223BDC...
- Page 8 MANUAL WIPER SYSTEMS 3. Installation Before starting the installation read the chapter on safety. Check before installation that all parts are present and undamaged. In case of errors, contact your vendor. 3.1 Preparation The complete wiper, with packaging, can be handled and transported by hand. Leave the wiper in the packing, until you are ready to install it;...
- Page 9 Rubber sealing plate Glass or Bulkhead Rubber sealing plate Hexagon nut tightening torque 26Nm/19ft. lbs Stainless steel sealing plate Rubber weathercap Nut M8 M8 washer tightening torque 17Nm/12ft. lbs Hexagon locking nut tightening torque 17Nm/12ft. lbs Exalto type 223BDC...
- Page 10 MANUAL WIPER SYSTEMS Attention! Do not fit the wiper arm before finishing the electrical connections. 3.3 Electrical installation Install the wiper switch in the dashboard. Connect the wiper to the ship’s electrical system. Use a cable with 5 wires with a diameter of at least 1½...
- Page 11 Switch on the power and test the motor briefly again to check the wiped area. When the wipe arc is correct, adjust the position and the length of the arm if necessary. Tighten the nuts to the correct torque (16Nm/12ft.lbs). Exalto type 223BDC...
- Page 12 If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. 4.2 Normal operation All Exalto windscreen wipers are provided with the following functions: • low speed; • high speed; • self parking.
- Page 13 MANUAL WIPER SYSTEMS 5. Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts);...
- Page 14 Nut M8 Tightening 17Nm/12ft. lbs MANUAL WIPER SYSTEMS 12ft. lbs Bolt M8x30 Dogbone Bearing Nut M8 Tightening 17Nm/12ft. lbs Arc disc Sticker Nut M8 Tightening 17Nm/12ft. lbs Nut M10 tightening 33Nm/24ft. lbs Retaining Ring 5.3.2 Adjusting the park position Place the disc on the shaft, parking right or left as shown below (please note this is viewed from outside to in);...
- Page 15 Unscrew the three bolts of the motor (see 7. 1 ) and remove the motor; When replacing, bolt the motor on the housing and follow section 5.3 to install the drive crank lever and set to the correct park position. Exalto type 223BDC...
- Page 16 MANUAL WIPER SYSTEMS 6. Troubleshooting In this chapter, several malfunctions are mentioned combined with possible causes and solutions. Please leave servicing to qualified mechanics. 6.1 Wiper does not work after switching on • Possible causes: Wiper switch is not working properly. Solution: Test and replace it.
- Page 17 Mechanical joints are loose. Solution: Replace worn parts or tighten as required. Parts are broken. Solution: Replace broken parts, re-adjust as required. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 223BDC...
- Page 18 MANUAL WIPER SYSTEMS 7. Drawings & Schematics 7.1 Assembly overview...
- Page 19 PA6.6 bearingØ8×10×10 2100.926 10833 Arc disc for wiper235KK/KD/KG/KGV/KJB/BD 2100.930 10836 Sticker arc disc 235KK/KD/KG/KJ/BD 2100.931 10838 Linking pen M8 235KK/KD/KG/KJ/B 2100.920 10828 Connecting rod Ø10 L=85mm 2100.936 10839 Hexagon bolt, Din933-A4-M8x25 0933A408025 10147 circlip 6mm 6799A4006 12046 Exalto type 223BDC...
- Page 20 7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will find some connection wiring diagram examples of Exalto switches and controllers.
- Page 21 MANUAL WIPER SYSTEMS Switch 11302/2134 - 11303/2135 Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDC...
- Page 22 MANUAL WIPER SYSTEMS Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specific. Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive...
- Page 23 Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDC...
- Page 24 MANUAL WIPER SYSTEMS Switch 11459/2158 & 11505/2159: Connector for wiper on relay box High speed Low speed (White) (Yellow) + To pump / solenoid Battery + Negative To touch pad Battery - Self park PS Wiper SB Wiper (Red) (Black) White Yellow High speed...
- Page 25 MANUAL WIPER SYSTEMS Switch 11065/210341 Switch 11079/210342 Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDC...
- Page 26 MANUAL WIPER SYSTEMS Switch panel 11051/210321224-11092/210351224: PUMPS / HEATERS OUTPUT RELAY BOX SRM2P Additional relay box for heated window operation CONTROL 210321224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Additional relay box for pumps/heaters is not supplied in standard equipment. Function Polarity Motorcode...
- Page 27 -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDC...
- Page 28 Hereby declares that Exalto windscreen wiper type 223BDC complies to the following harmonised standards: Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage D.C. installations (regarding color codes) Exalto Wiper Technologies P.O. Box 40 3370 AA Hardinxveld-Giessendam The Netherlands +31 (0)85 203 1700 wipers@exalto.com...
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