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Exalto 255BS User Manual

Exalto windshield wiper
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Exalto windshield wiper
Type: 255BS
Q u a l i t y M a r i n e E q u i p m e n t

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Summary of Contents for Exalto 255BS

  • Page 1 Exalto windshield wiper Type: 255BS Q u a l i t y M a r i n e E q u i p m e n t...

  • Page 2: Safety Symbols

    An exclamation mark in front of the text warns you, that injury or damage can occur if a procedure is badly performed. Dangers The installation and use of Exalto wipers will not inflict any personal dangers or damage, provided that installation is done according to the procedures specified in the manual.
  • Page 3 • Never install or maintain the wiper with the electrical voltage applied, unless this is specifically mentioned in the manual. • Clear your tools after installation. Use of the manual Read the entire manual before installation. In this manual you can find the following expressions and symbols: Hint! Gives you advice on how to perform a task more easily.

  • Page 4: Table Of Contents

    Contents 1 Introduction ............5 1.1 Introduction .

  • Page 5: Introduction

    All arms and blades have a black, weather-resistant coating, to prevent reflection of the sunlight. Wiper type 255BS is designed to be mounted in the bulkhead or in the glass window. The wiper arc is stepless adjustable from 40° to 90°. Standard the 255BS is supplied for a bulkhead thickness of 35mm and 65mm.

  • Page 6: Technical Data

    • Product ..... . . Exalto windshield wiper • Type ......255BS •...

  • Page 7: Installation

    3 Installation Read the chapter on safety. Check before installation if the parts are all present and undamaged. In case of errors, contact your vendor. 3.1 Preparation The complete wiper, with packaging, can be handled and transported by hand. Leave the wiper in the packing, until you are ready to install it; this to reduce the risk of damage.

  • Page 8: Electrical Installation

    A rubber sealing plate must be placed at both sides of the bulkhead. Attention! Do not fit the wiper arm before finishing the electrical connections. 3.3 Electrical installation 3. Install a wiper switch in the dashboard. Wiring diagram 255BS 12/24 Volt...

  • Page 9: Final Installation

    Attention! The 255BS is suitable for wiper arms model P10 up tape to 1000 mm and wiper-blades up to 1200 mm. 8. Place the wiper arm with the blade on the shafts. Fasten the nuts loosely...
  • Page 10 Attention To ensure the arm has the right spring pressure, install the wiper arm in such a way that the shaft makes a 90° angle with the window (figure left) ánd that the shaft makes a 90° angle with the wiper arm (figure right). If this is not the case, please install spacer(s) to make the 90°...

  • Page 11: Operation And Use

    If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. 4.2 Use All Exalto windshield wipers are provided with the following functions: • low speed; • high speed; • self parking.

  • Page 12: Maintenance

    5 Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper, arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts); • never use the wiper on a dry window.

  • Page 13: Rough Determination Of Wipe Arc And Wiper Blade

    Adjusting the park position • Place the motor lever loose on the shaft, parking right or left(see drawing in paragraph 3.4 and below for reference) • Place the motor lever in such a way that it forms an almost straight line with the connection lever(see drawing) •...

  • Page 14: Disassembly And Assembly

    Determining the vertical displacement of the wiper blade Armlength (L) 450 500 550 600 800 850 900 950 1000 40° 45° 50° 55° 96 102 107 113 60° 107 114 121 127 134 65° 125 133 141 149 157 70° 90 100 109 145 154 163 172 181 75°...

  • Page 15: Troubleshooting

    6 Troubleshooting In this chapter, several malfunctions are mentioned combined with possible causes and solutions. Please leave servicing to qualified mechanics. 6.1 Wiper does not work after switching on • Possible causes: 1. Wiper switch is not working properly. 2. Burned or incorrectly sized fuse. 3.

  • Page 16: Declaration Of Conformity

    Fax: +31 (0)184 618 200 hereby declares that Exalto windshield wiper type 255BS ... is intended to be built into another machine or as a component, or is to be integrated with other machines to a machine where Directive 89/392/EEG applies to;...

  • Page 17: Parts List

    8 Parts list Qua Part Dimensions Cat. no. Motor 24 Volt 2100.2455RHD-R01 Motor 12 Volt 2100.1255RHD-R01 Wiper housing 255 BS 2197.035 Shaft bulkhead 35 mm 2197.157 Shaft bulkhead 65 mm 2197.187 Idler spindle with lever bh 35mm 2197.106 Idler spindle with lever bh 65mm 2197.107 Driven Spindle with lever bh 35mm 2197.103...

  • Page 18: Drawings And Schemes

    9 Drawings and schemes 9.1 Assembly overview...

  • Page 19: Internal Wiring Diagram

    9.2 Internal wiring diagram The following diagram explains the way the wiper motor works. white yellow black blue Wiring diagram Function Polarity Switch code Cable 12/24V high speed white low speed yellow earth black common leg blue self parking...
  • Page 20 Exalto B.V. • P.O. Box 40 3370 AA Hardinxveld-Giessendam The Netherlands • T +31 (0)184 615 800 • F +31 (0)184 618 200 • E wipers@exalto.com • I www.exaltowipers.com...

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