Exalto MD1 223BDO Manual
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Exalto MD1 223BDO Manual

Windscreen wiper
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WIPER SYSTEMS
Exalto windscreen
wiper type 223BDO
ITEM NO. XA2165.XX/2166.XX

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Summary of Contents for Exalto MD1 223BDO

  • Page 1 WIPER SYSTEMS Exalto windscreen wiper type 223BDO ITEM NO. XA2165.XX/2166.XX...
  • Page 2 MANUAL WIPER SYSTEMS Dear Customer, Thank you for buying our products. Exalto wiper systems are designed and manufactured to the highest standards for marine applications. We guarantee you a clear view for many years. Complete range of products After sales support We off er a wide range of wiper systems We have an excellent after sales support.
  • Page 3 Declaration of conformity 4. Operation and use 4. 1 preparations for fi rst use 4.2 normal operations 5. Maintenance 5. 1 general maintenance 5.2 servicing 5.3 changing the wiping arc and park position 5.4 disassembly and assembly Exalto type 223BDO...

  • Page 4: Safety Symbols

    Alerts you to possible problems and safety warnings. Safety Exalto windscreen wipers are easy to install, yet a fair amount of technical knowledge (mechanical and electrical) is required of the installer. Please consult the manual or contact your vendor in case of doubt during installation or operation.

  • Page 5: Safety Provisions

    • Place a fuse (see specifi cations) sized to protect the motor. Safety requirements Before the Exalto wiper is installed, we strongly recommend the following: • Read the entire manual before installation. • Make sure your working environment as well as the wiper parts are clean.

  • Page 6: Environmental Factors

    MANUAL WIPER SYSTEMS 1. Introduction With this user manual we want to guide you in the installation and use of the Exalto windscreen wiper. Please follow all instructions and install all safety provisions. 1.1 Introduction Exalto windscreen wipers are especially designed to keep working even with the most extreme weather conditions at sea.

  • Page 7: Technical Data

    MANUAL WIPER SYSTEMS 2. Technical data 2.1 General • Product Exalto windscreen wiper • Type 223BDO (Bulkhead fi tting, Disc adjustable, Open housing) • Catalogue numbers XA2165.30 /-.32/-.35/-.40/-.45/-.50 (12V) XA2166.30/-.32/-.35/-.40/-.45/-.50 (24V) 2.2 Electrical data 12 Volt • Torque (max.) 23 Nm •...

  • Page 8: Installation Of Mechanical Parts

    MANUAL WIPER SYSTEMS 3. Installation Before starting the installation read the chapter on safety. Check before installation that all parts are present and undamaged. In case of errors, contact your vendor. 3.1 Preparation The complete wiper, with packaging, can be handled and transported by hand. Leave the wiper in the packing, until you are ready to install it;...
  • Page 9 1 x clearance on M8 at 50 mm centers. Rubber sealing plate Glass or Bulkhead Rubber sealing plate Hexagon nut tightening torque 26Nm/19ft. lbs Stainless steel sealing plate Nut M8 tightening torque 16.3/12ft. lbs M8 washer Hexagon locking nut Rubber weathercap tightening torque 16.3Nm/12ft. lbs Exalto type 223BDO...

  • Page 10: Electrical Installation

    MANUAL WIPER SYSTEMS A ention! Do not fi t the wiper arm before fi nishing the electrical connections. 3.3 Electrical installation Install the wiper switch in the dashboard. Connect the wiper to the ship’s electrical system. Use a cable with 5 wires with a diameter of at least 1½...
  • Page 11 Switch on the power and test the motor briefl y again to check the wiped area. When the wipe arc is correct, adjust the position and the length of the arm if necessary. Tighten the nuts to the correct torque (16Nm/12ft.lbs). Exalto type 223BDO...

  • Page 12: Operation And Use

    If the wiping arc or the park position is wrong, adjust them again. Follow the procedure in paragraph 5.3. 4.2 Normal operation All Exalto windscreen wipers are provided with the following functions: • low speed; • high speed; • self parking.

  • Page 13: General Maintenance

    MANUAL WIPER SYSTEMS 5. Maintenance 5.1 General maintenance To keep the Exalto wiper in good condition, you are advised to: • clean wiper arms and blades with fresh water after every journey in salt water (to prevent salt from clogging moving parts);...
  • Page 14 MANUAL WIPER SYSTEMS Nut M8 Tightening 17Nm/12ft. lbs Half Nut M8 Tightening 17Nm/12ft. lbs Dogbone Bearing Bolt M8x30 Arc disc Sticker Nut M8 Tightening 17Nm/12ft. lbs Nut M10 tightening 33Nm/24ft. lbs Retaining Ring 5.3.2 Adjusting the park position Place the disc on the shaft, parking right or left as shown below (please note this is viewed from outside to in);...
  • Page 15 Unscrew the three bolts of the motor (see 7. 1 ) and remove the motor; When replacing, bolt the motor on the housing and follow section 5.3 to install the drive crank lever and set to the correct park position. Exalto type 223BDO...

  • Page 16: Troubleshooting

    MANUAL WIPER SYSTEMS 6. Troubleshooting In this chapter, several malfunctions are mentioned combined with possible causes and solutions. Please leave servicing to qualifi ed mechanics. 6.1 Wiper does not work a er switching on • Possible causes: Wiper switch is not working properly. Solution: Test and replace it.
  • Page 17 Mechanical joints are loose. Solution: Replace worn parts or tighten as required. Parts are broken. Solution: Replace broken parts, re-adjust as required. Splines of shafts are worn Solution: Replace all loose, broken or worn parts and adjust as required. Exalto type 223BDO...

  • Page 18: Drawings & Schematics

    MANUAL WIPER SYSTEMS 7. Drawings & Schematics 7.1 Assembly overview...

  • Page 19: Parts List

    Liner M20x1mm bh=75 2100.328 Liner M20x1mm bh=100 2100.329 Liner M20x1mm bh=125 2100.331 Arc disc for wiper235KK/KD/KG/KGV/KJB/BD 2100.930 Plain washer s.s. M12x1,0 2100.400 circlip 12mm 0471A2012 circlip 6mm 6799A4006 Hexagon bolt, Din933-A4-M8x30 0933A408030 Ring-DIN125A-A4-M8 0125A408 Self-locking nut A4 M8 0985A408 Exalto type 223BDO...
  • Page 20 7.3 Motor Wiring Schematic - Connection data 7.4 Wiring diagrams for switches and control systems Exalto wiper motors can be connected through a wide variety of simple switches to complex controllers. Below you will fi nd some connection wiring diagram examples of Exalto switches and controllers.
  • Page 21 MANUAL WIPER SYSTEMS Switch 2134 & 2135: Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDO...
  • Page 22 MANUAL WIPER SYSTEMS Carling switching VEB1: (Exalto number 70906425.SET) as per following details which is wiper switch specifi c. Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive...
  • Page 23 This scheme can also be used for the case of digital switching modules with only simple output channels. Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDO...
  • Page 24 MANUAL WIPER SYSTEMS Switch 2158 & 2159: Switch CT3EX: Connector for wiper on relay box High speed Low speed (White) (Yellow) + To pump / solenoid Battery + To touch pad Battery - PS Wiper SB Wiper Negative Self park White Yellow (Black)
  • Page 25 MANUAL WIPER SYSTEMS Switch 210341 Switch 210342 Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDO...
  • Page 26 MANUAL WIPER SYSTEMS Switch panel 210321224-210351224: PUMPS / HEATERS OUTPUT RELAY BOX SRM2P Additional relay box for heated window operation CONTROL 210321224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Additional relay box for pumps/heaters is not supplied in standard equipment. Function Polarity Motorcode...
  • Page 27 -M S P 210351224 -- + CAN BUS CABLE CAVOT8XX05 L = 5 mt. WASH PUMP POWER SUPPLY Function Polarity Motorcode Switch code Cable High speed White Low speed Yellow Negative Black Stop - self park Blue Positive Exalto type 223BDO...
  • Page 28 Hereby declares that Exalto windscreen Hereby declares that Exalto windscreen wiper type 223BDO complies to the following wiper type 223BDO complies to the following harmonised standards: harmonised standards: Pleasure yachts electric systems Pleasure yachts electric systems • NEN-EN-ISO 10133:2017 Extra-low voltage •...

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