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Summary of Contents for Universal VCD/Sequencer 88
- Page 1 VCD/Sequencer 88 Machine Installation Guide 52344101 Rev. A 06-13 kjk,drk...
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Page 2: Table Of Contents
Use, duplication, disclosure, or transfer restricted by license from Universal Instruments Corporation. Certain terms are trademarks of Universal Instruments Corporation in the United States and/or other countries. For a list of Universal Instruments Corporation trademarks, see www.uic.com. All other trademarks are the property of their respective corporations. -
Page 3: General Information
Page 1 VCD/Sequencer 88 Installation Guide 52344101 Rev. A General Information The following procedures must be performed by the individual responsible for installation and set up of the machine at the customer facility. Upon completion of the procedure, copies of all relevant reports must be forwarded to the appropriate UIC personnel. -
Page 4: Initial Setup Checks
Page 2 52344101 Rev. A VCD/Sequencer 88 Installation Guide Initial Setup Checks The Uninterruptible Power System (UPS) contains hazardous voltages. WARNING All repairs and service must be performed by authorized service personnel only. There are no user serviceable parts inside the UPS. -
Page 5: Wiring Information
Page 3 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Set up the UPS as shown below. Output Power to Machine Input Power to UPS Connect to a permanent ground Use the instructions provided with the UPS to connect the battery. -
Page 6: Machine Set Up Procedure
Page 4 52344101 Rev. A VCD/Sequencer 88 Installation Guide Verify that the utility supply L1 to L2 line voltage is within the required range (180- 264 V, 47-63 Hz). Connect the UPS to the utility power. Power on the UPS and verify that the UPS output voltage is 230 VAC +/- 5 V. - Page 7 Page 5 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Remove the following assemblies from the sequencer modules. Dispensing Heads Scrap Bins The mounting bracket on the first module is factory set and secured in CAUTION position to minimize the amount of module movement required when the drop timing adjustment is performed.
- Page 8 Page 6 52344101 Rev. A VCD/Sequencer 88 Installation Guide Sequencer modules must be positioned relative to the chain transfer CAUTION module with the first sequencer module next to the chain transfer module. Remaining sequencer modules must be positioned progressing outward from the first module. Modules and dispensing heads are sequentially numbered.
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Page 9: Level And Install The Chain-To-Chain Assembly
Page 7 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Secure the leveling pad locknuts to the machine frame to secure the leveling pads in position. Lower the rubber pads so they are firmly against the floor. Do not over adjust the pads or the machine will not remain in a level position. -
Page 10: Remove Assemblies And Position Cabinet
Page 8 52344101 Rev. A VCD/Sequencer 88 Installation Guide Place the straight edge that is provided with the machine on its side so that it does not flex as much. Place the straight edge across the rotary table so the straight edge extends over the chain-to-chain casting and secure it with vice grips. -
Page 11: Connect Cables
Page 9 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Connect Cables Connect the following cables: • 115 VAC • Drive Motor Cables • Air Hoses for Sequencer • Work Light • Power for Sequencer • Encoder • Ground • Amp Plug to Sequencer •... -
Page 12: Install The Chain Idler Springs And Chain
Page 10 52344101 Rev. A VCD/Sequencer 88 Installation Guide Install the Chain Idler Springs and Chain To install the chain idler springs and chain, do the following: Install the chain idler springs. Install the chain idler spreader tool between the sprockets on the idler arms and spread the arms apart. -
Page 13: Level And Install The Modules
Page 11 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Level and Install the Modules To level and install the modules, do the following: Level the first module with the leveling pads as follows. Insert two 1/4 x 2 inch pins in the holes at stations 3 and 18. - Page 14 Page 12 52344101 Rev. A VCD/Sequencer 88 Installation Guide Align the first module to the chain transfer module by placing the module alignment bar (48171401) between the chain rails on the module. Adjust the first module until the alignment bar slides smoothly from the module into the chain transfer module.
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Page 15: Move Modules Together
Page 13 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Plumb the module on the front plate using an eight inch torpedo level as shown. Sequencer Module Plate Torpedo Level Set the height by adjusting the leveling pads on the module equally until the chain rails are just making contact, as shown. - Page 16 Page 14 52344101 Rev. A VCD/Sequencer 88 Installation Guide Align the module to the previous module by placing the four foot level (46643501) across the front plates of both modules. Adjust the module until the level is flush with the front plate as shown.
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Page 17: Install The Sequencer Chains
Page 15 VCD/Sequencer 88 Installation Guide 52344101 Rev. A On the last module being installed, remove the lock nut on the chain tensioner and loosen the adjustment nut to relieve the tension on the chain sprockets. Chain Tensioner Lock Nut... -
Page 18: Install Electrical And Pneumatic Connections
Page 16 52344101 Rev. A VCD/Sequencer 88 Installation Guide Plug in the E-Stop Assembly cable at the end of the last sequencer module. Do not mechanically install the E-Stop Assembly at this time. Set up the chain-to-chain transfer. See “Install Electrical and Pneumatic Connections”... -
Page 19: Front View
Page 17 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Each module contains the pneumatic connections for the adjacent module. With the exception of configurations over 100 stations (five modules), the pneumatic connections entail the connection of the yellow and blue tubing from the subsequent module into the respective tee coupling in the preceding module, as shown. -
Page 20: Install Remaining Parts And Perform Adjustments
Page 18 52344101 Rev. A VCD/Sequencer 88 Installation Guide For configurations greater than 100 stations (five modules), two additional pneumatic plugs will be required in the open ports of the tee couplings in the module preceding the module that contains the additional pneumatic panel. -
Page 21: Machine Function Checks
Page 19 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Install all remaining dispensing heads. See the Operation Manual and perform the pre-operational procedures detailed there before operating the machine. Machine Function Checks Verify that the machine software completes initialization without errors (the machine software automatically starts when machine power is applied). - Page 22 Page 20 52344101 Rev. A VCD/Sequencer 88 Installation Guide • How long did the run take to complete. • Insertion performance data. • Machine serial number and program version number. • Problems and actions taken, total installation time, and a list of any items replaced on the machine (including their part numbers).
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Page 23: Changes To This Revision
Page 21 VCD/Sequencer 88 Installation Guide 52344101 Rev. A Changes To This Revision In "Machine Setup Procedure", in "Level and Install the Chain-to-Chain Assembly", moved step 1 to "Remove Assemblies and Position the Cabinet". Added a new illustration to the new step 1. Revised what is now step 3.
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