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Universal 53140201 Instruction Manual

104mm high performance (gold) spliceable tape feeder
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104mm High Performance
(Gold) Spliceable
Tape Feeder
T53140201 Rev.A-
10-18 hd
This document supports
assembly
53140201 Rev. A

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Summary of Contents for Universal 53140201

  • Page 1 104mm High Performance (Gold) Spliceable Tape Feeder T53140201 Rev.A- 10-18 hd This document supports assembly 53140201 Rev. A...

  • Page 3: Table Of Contents

    Unique Feeder ID Display ............38 This Document Supports Assembly 53140201 Rev. A...
  • Page 4 Changes To This Revision ............66 This Document Supports Assembly 53140201 Rev. A...

  • Page 5: Front View

    Page 1 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Front View 53140201 104mm High Performance (Gold) Spliceable Tape Feeder This Document Supports Assembly 53140201 Rev. A...
  • Page 6 Page 2 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Rear View 53140201 104mm High Performance (Gold) Spliceable Tape Feeder latch cam part no. 0935C-0380, MIM LATCH CAM This Document Supports Assembly 53140201 Rev. A...
  • Page 7 Page 3 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder DETAIL A DETAIL B This Document Supports Assembly 53140201 Rev. A...
  • Page 8 Page 4 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder DETAIL A REORIENTED CLOSEUP DETAIL B CLOSEUP This Document Supports Assembly 53140201 Rev. A...

  • Page 9: Bill Of Materials

    Page 5 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Bill of Materials 53140201 104mm High Performance (Gold) Spliceable Tape Feeder ITEM NO. PART NUMBER DESCRIPTION 0935A-0301 BASE PLATE ASSY, TOP 093GA-0400 WINDOW LATCH 047A-S35 INSIDE TAPE RAIL, TOP...
  • Page 10 Page 6 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Bill of Materials 53140201 104mm High Performance (Gold) Spliceable Tape Feeder ITEM NO. PART NUMBER DESCRIPTION 0935A-0313 LATCH MOUNT ASSEMBLY 0935C-0327 WINDOW SPRING 0935C-0363 HANDLE 0730C-0101 BAR CODE LABEL BLANK...
  • Page 11 Page 7 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Bill of Materials 53140201 104mm High Performance (Gold) Spliceable Tape Feeder ITEM NO. PART NUMBER DESCRIPTION M025X04-SHCS SOCKET HEAD CAP, 2.5 X 4 M025X04-TFHS TORX FLAT HEAD, 2.5 X 4...

  • Page 12: 047A-S35 Inside Tape Rail, Top

    SUPPORT SPRING, INNER 047A-S36 INSIDE TAPE RAIL 047A-S33 Outside Tape Rail, Top ITEM NO. QTY. PART NO. DESCRIPTION m025x05-sfhs SOCKET FLAT HEAD, 2.5 X 5 047A-S34 OUTSIDE TAPE RAIL 047C-039 SUPPORT SPRING, OUTER This Document Supports Assembly 53140201 Rev. A...

  • Page 13: 093Ea-0004 Reservoir Idler Assembly

    RES INNER IDLER STRIPPER 0932C-0029 RES IDLER LOCK SPRING 0932C-0053 IDLER BRACKET BOOT 0932C-0028 RES IDLER LOCK PIN 0935C-0318 RES IDLER WHEEL M025X04-TFHS TORX FLAT HEAD, 2.5 X 4 M025X08-TFHS TORX FLAT HEAD, 2.5 X 8 This Document Supports Assembly 53140201 Rev. A...

  • Page 14: 093Ea-0303 Window Assembly

    104mm High Performance (Gold) Spliceable Tape Feeder 093GA-0303 Window Assembly ITEM NO. QTY. PART NUMBER DESCRIPTION 093GA-0302 104MM TAPE WINDOW 04GC-083 104MM WINDOW MOUNT M03X05-TFHS TORX FLAT HEAD, 3 X 5 0935C-0310 WINDOW SPRING PIN This Document Supports Assembly 53140201 Rev. A...
  • Page 15 093GA-0372 Gear Cover Assembly ITEM NO. QTY. PART NUMBER DESCRIPTION 040A-S92 JACKSHAFT ASSEMBLY 042A-S04 DRIVE MOTOR, AIRPAX 35 093GA-0369 GEAR COVER ASSEMBLY M03-LW LOCK WASHER, 3 M03X06-SHCS SOCKET HEAD CAP, 3 X 6 This Document Supports Assembly 53140201 Rev. A...

  • Page 16: 0932A-0002 Wide Control Panel Assembly

    DESCRIPTION 0932C-0207 CONTROL PANEL MOUNT 0932C-0208 CONTROL PANEL CLAMP 410C-100 PAN HEAD PLASTITE SCREW 0932C-0064 CONTROL PANEL OVERLAY 0938A-0002 CONTROL PANEL 0930C-0008 CONTROL PANEL KEYPAD 0871C-0082 STATUS LIGHT PIPE 0930C-0063 SPLICABLE LOGO, GOLD This Document Supports Assembly 53140201 Rev. A...

  • Page 17: 040A-S05 Slot Sensor Assembly

    ITEM NO. QTY. PART NO. DESCRIPTION 047C-076 TENSION CARRIER 040A-S20 TENSIONER ROTOR 040C-035 TENS BEARING POST 80031704 FLAT WASHER, 3 80028907 SOCKET FLAT HEAD, 3 X 5 80029805 SOCKET BUTTON HEAD, 3 X 4 This Document Supports Assembly 53140201 Rev. A...

  • Page 18: 0935A-0313 Latch Mount Assembly

    FLAT WASHER, 2.5 410C-100 PAN HEAD PLASTITE SCREW 0935C-0351 LATCH PAWL SPRING 093GA-0307 Peel Arm Assembly ITEM NO. QTY. PART NUMBER DESCRIPTION 093GC-0314 PEEL ARM 093GC-0013 PEEL ARM ROLLER 093GC-0014 PEEL ARM ROLLER SHAFT This Document Supports Assembly 53140201 Rev. A...
  • Page 19 Page 15 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder This Document Supports Assembly 53140201 Rev. A...

  • Page 20: 093Ea-0309 Tail Assembly

    TORX FLAT HEAD, 3 X 5 80026805 SOCKET HEAD CAP, 3 X 12 80028901 SOCKET FLAT HEAD, 3 X 8 M025-HEXNUT HEXNUT, 2.5 M03X06-TFHS TORX FLAT HEAD, 3 X 6 M03X08-SHCS SOCKET HEAD CAP, 3 X 8 This Document Supports Assembly 53140201 Rev. A...

  • Page 21: Functional Description

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder CAUTION Set-Up cart may void the warranty and/or damage the feeder. Illustrations provided herein are intended for illustration ONLY. Actual product configuration may vary NOTE depending on the installation. This Document Supports Assembly 53140201 Rev. A...
  • Page 22 Power save mode does not effect the operation of the feeder in any way. It just conserves power going to the Display. The Status Light will be lit indicating that the feeder is powered up. This Document Supports Assembly 53140201 Rev. A...
  • Page 23 The High Performance (Gold) Spliceable Tape Feeder must be powered up to adjust the pitch setting. NOTE Cover Tape Tensioner NOTE It is also possible to adjust the pitch using “Feeder Pitch Adjust Mode” on page 35. This Document Supports Assembly 53140201 Rev. A...
  • Page 24 Tail Assembly in position for normal operation. Locking Tab Tail Lock loading / unloading position Tail Assembly locked in the loading / unloading position. splicing position Tail Assembly locked in the splicing position. This Document Supports Assembly 53140201 Rev. A...

  • Page 25: Loading The Carrier Tape Reel

    Tail Assembly in position normal operation position for normal operation. pull here Locking Tab Tail Lock loading / unloading position splicing Tail Assembly locked in the position loading / unloading position. normal operation position This Document Supports Assembly 53140201 Rev. A...
  • Page 26 7. Load the carrier tape reel into the Tail Assembly. Make sure the carrier tape will feed over the top of the tape reel as shown below. Direction of feed Reel Pin Base Lift Reel Pin Extension Tail Assembly carrier tape reel Direction of feed This Document Supports Assembly 53140201 Rev. A...
  • Page 27 Control Panel. 12. Continue feeding the carrier tape until it reaches the Tape Window. Tape Window Control Panel Latch Lever Tail Release Lock Direction of feed Tail Assembly locked in the splicing position This Document Supports Assembly 53140201 Rev. A...
  • Page 28 To unlock and open the Tape Window, follow the sequence of steps below. 1. Move the Window Latch Slide forward. 2. Rotate the Tape Window open as shown. Window Latch Slide Tape Window This Document Supports Assembly 53140201 Rev. A...

  • Page 29: Loading Tape Into The Tape Window

    3. Peel back approximately 12 inches (300 mm) of cover tape and feed it through the Tape Window opening. Drive Sprockets Tape Window Hinge Exit Chute Tape Window Opening Peel back approximately 12” (300mm) of Cover Tape This Document Supports Assembly 53140201 Rev. A...

  • Page 30: Closing And Locking The Tape Window

    1. Make sure both Drive Sprockets are engaging the carrier tape holes. 2. Rotate the Tape Window closed. 3. Slide the Window Latch back and lock the Tape Window in the closed position. Drive Sprocket Teeth Tape Window Carrier Tape Window Latch Tape Window This Document Supports Assembly 53140201 Rev. A...

  • Page 31: Threading Cover Tape Into The Reservoir

    3. Press and hold down the Idler Wheel Lever. Push the Idler Lock Button in and release the Idler Wheel Lever to secure the cover tape. Idler Wheel Lever Idler Wheel Idler Lock Button Drive Roller COVER TAPE PATH NO KNOTS This Document Supports Assembly 53140201 Rev. A...
  • Page 32 The reel must engage the tensioner in order to activate the PSV sensor for reel and feeder presence on the pick and place machine. normal operating position pull here Locking Tab Tail Lock Tensioner Tail Assembly This Document Supports Assembly 53140201 Rev. A...

  • Page 33: Locating The First Component

    2. Continue pressing the Forward Button until the first component is centered at the pick point mark on the Tape Window. NOTE Pressing and holding ONLY the Mode Button for 3 seconds will enter “Feeder Pitch Adjust Mode”. Forward Button Mode Button first component is centered pick point mark This Document Supports Assembly 53140201 Rev. A...

  • Page 34: Emptying The Reservoir

    3. Push the trimmed end of the cover tape back into the Reservoir and close the Reservoir Door. The actual properties of the cover tape, such as thickness, will determine when the NOTE Reservoir Door will start to push open. Reservoir Door cover tape This Document Supports Assembly 53140201 Rev. A...

  • Page 35: Installing The Tape Feeder Into The Platform Based Machine Or Feeder Set-Up Cart

    Base Plate Base Plate Feeder Latch in the down, unlocked position. Feeder Latch in the up, locked position. Feeder Latch Direction of feed Slide feeder up along T slot in this direction This Document Supports Assembly 53140201 Rev. A...

  • Page 36: Feeder Database Chart

    Pick Up Tolerance X Pick Up Tolerance Y Theta Pick Tolerance Pick Attempts Number of Slots Width Reference Slot Cycle Time (msec) 1160 1245 Number of Tracks (Tape) Track Width (Tape) 1907.00 1907.00 This Document Supports Assembly 53140201 Rev. A...

  • Page 37: Operator Modes

    PSV Handling ‘PS’ Toggle PSV On or Off. Unique Feeder ID ‘Id’ Displays the unique feeder identification tw o (2) digits at a time Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 38: Feeder Pitch Adjust Mode

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 39: Offset Setting Mode / Change The Factory Default

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...
  • Page 40 Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 41: Unique Feeder Id Display

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 42: Technician Modes

    This mo de will display the to tal jam co unt value o n the display. (See P age 50) Display Insertio n 'di' This mo de will display the to tal insertio n co unt value o n the display. Co unt (See P age 51 ) This Document Supports Assembly 53140201 Rev. A...

  • Page 43: Advance Motor Check

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 44: Cover Drive Check

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 45: Tooth Sensor Check

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Unblocked Tooth Sensor display. Status Light Top Segment Display Bottom Segment Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 46: Peel Arm Sensor Check

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Blocked Peel Arm Sensor display. Top Segment Status Light Bottom Segment Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 47: Psv Sensor Check

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Blocked PSV Sensor display. Status Light Top Segment Display Bottom Segment Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 48: Display Firmware Revision

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Control Panel Revision Main Controller Revision xx-xx-xxx. Reservoir Controller Revision xx-xx-xxx. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 49: Display Cycle Count

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 50: High Torque Mode And High Speed Mode

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 51: Tape Width Setting

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 52: Factory Calibration Mode

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 53: Display Jam Count

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 54: Display Insertion Count

    Use a Hover-Davis Feeder Set-Up Cart for your feeder. Using a non Hover-Davis Feeder Set-Up cart may CAUTION void the warranty and/or damage the feeder. Status Light Display Forward Button Mode Button Reverse Button This Document Supports Assembly 53140201 Rev. A...

  • Page 55: Preventive Maintenance

    100,000 cycles 6 Inspect the Drive Belt for any damage or wear every 1,000,000 cycles Feeder Receive Line Feeder Transmit Line (Send) Ground Pin (Longest Pin) + 42 VDC This Document Supports Assembly 53140201 Rev. A...

  • Page 56: Troubleshooting

    Reservoir is full Empty reservoir window peel edge out Adhesive build up on peel Clean adhesive buildup on peel edge into the pick area of edge the Tape Window) (continued on next page) This Document Supports Assembly 53140201 Rev. A...
  • Page 57 Make sure feeder is set to Set feeder width the correct feeder width Feeder Runs Make sure feeder is set to Set feeder width Backwards the correct feeder width Damaged motor Replace motor This Document Supports Assembly 53140201 Rev. A...

  • Page 58: Slot Sensor Replacement

    Remove (2) M3 SHCS and Slot Sensor Remove (3) M4 Screws and Toothplate Remove (4) M2.5x4 Screws Slot Sensor Cable Remove (3) M4 Screws and Outside Tape Rail Remove (4) M2.5x8 Screws Remove Outside Cover This Document Supports Assembly 53140201 Rev. A...

  • Page 59: Cover Drive Motor Replacement

    Jackshaft Remove (2) M2.5 SHCS and Cover Drive Motor Remove (1) M2.5 SHCS-SS from the Controller Board Remove (2) M2.5 SHCS, from the Controller Board Remove (8) M2.5 TFHS and Reservoir Cover Plate This Document Supports Assembly 53140201 Rev. A...

  • Page 60: Carrier Drive Motor Replacement

    Remove (2) M3 Screws Tape Window Controller Shroud Carrier Drive Remove (4) M2.5x4 Motor Screws Outside Cover Gearbox Tape Guide Remove (4) M2.5x8 Wire Cover Screws Remove (8) M2.5 TFHS and Reservoir Cover Plate This Document Supports Assembly 53140201 Rev. A...

  • Page 61: Drive Belt Replacement

    Gearbox Tape Guide Controller Shroud Remove (3) M4 Screws and Toothplate Remove (3) M4 Screws and Outside Tape Rail Remove (4) M2.5x4 Screws Gear Cover Outside Cover Assembly Carrier Drive Motor Remove (4 M2.5x8 Screws This Document Supports Assembly 53140201 Rev. A...
  • Page 62 Illustrations provided herein are intended for illustration ONLY. Actual product configuration may vary NOTE depending on the installation. Tensioner Screw Remove (3) M4 SFHS from Tensioner Spring feeder back Drive Belt Slot Sensor Cable This Document Supports Assembly 53140201 Rev. A...
  • Page 63 Outside Tape Rail, and Outside Cover. (See pages 58 and 59) NOTE Illustrations provided herein are intended for illustration ONLY. Actual product configuration may vary depending on the installation. Drive Hub Jackshaft Assembly Assembly Sprocket Belt Tensioner Pulley Bearing (3) M4 Screws This Document Supports Assembly 53140201 Rev. A...

  • Page 64: Controller Board Replacement

    Remove (8) M2.5 TFHS from the Controller Board and Reservoir Cover Plate Unique Feeder ID Label Controller Board Carrier Drive Motor Cover Drive Motor PSV Sensor Slot Sensor I/O Cable M2.5 SHCS-SS Location Control Panel This Document Supports Assembly 53140201 Rev. A...

  • Page 65: I/O Cable Replacement

    Tape Window Controller Shroud Outside Cover Remove (4) M2.5x4 Gearbox Tape Screws Guide Wire Cover Remove (4) M2.5x8 Screws Unplug I/O Cable from Controller Board Remove (8) M2.5 TFHS and Reservoir Cover Plate This Document Supports Assembly 53140201 Rev. A...

  • Page 66: Control Panel Replacement

    Illustrations provided herein are intended for illustration ONLY. Actual product configuration may vary NOTE depending on the installation. Reservoir Cover Standoff Control Panel Assembly Reservoir Door Remove (8) M2.5 TFHS and Reservoir Cover Plate Control Panel Spacer Control Panel Cable Connector This Document Supports Assembly 53140201 Rev. A...

  • Page 67: Raw Material Data

    X: this component does contain this hazardous substance above the maximum concentration values in homogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technical reasons for the "X"). (Cd) (Cr6+) (PBB) (Pb) (Hg) (PBDE) SJ/Txxxx-xxxx SJ/Txxxx-xxxx "X". This Document Supports Assembly 53140201 Rev. A...

  • Page 68: Definitions Of Adhesives And Lubricants

    Icon Number UIC Part Number Description Quantity 40830764 Loctite® 222 Global Use 10 ml. Label Locations Cover Tape Path Label Feeder Size Label Unique Feeder ID Label Part Number Label / Serial Number Label This Document Supports Assembly 53140201 Rev. A...

  • Page 69: Changes To This Revision

    Page 66 T53140201 Rev. A 104mm High Performance (Gold) Spliceable Tape Feeder Changes To This Revision Added latch cam part number. This Document Supports Assembly 53140201 Rev. A...

Table of Contents