Subscribe to Our Youtube Channel
Related Manuals for Universal 5371i
Summary of Contents for Universal 5371i
- Page 1 5371i Board Flip Conveyor Operating Instructions P/N 47515901 Applied Conveyor Engineering A Division of Universal Instruments Corporation...
- Page 2 47515901 Rev. - 5371i Board Flip Conveyor The Following are registered trademarks , trademark registration pending™ and service marks (SM) of Universal Instruments Corporation, P.O. Box 825, Binghamton, New York 13902 AccuSert® Applied Conveyor Engineering BOARDFLO Broome Engineering ChipJet CIMLink...
- Page 3 47515901 Rev. - 5371i Board Flip Conveyor Safety Notice For the safety of personnel and the protection of equipment, follow these rules. All CAUTION and WARNING notices posted on the machine and used on this manual must be followed for the safety of personnel and the protection of equipment.
-
Page 4: Table Of Contents
47515901 Rev. - 5371i Board Flip Conveyor Table Of Contents Installation Considerations……………..............Page 2 Installation......................… Page 3 Operation......................…. Page 4 Adjustment/Maintenance................... Page 7 Troubleshooting......................Page 11 Tables......................……… Page 12 Figures................………………………… Page 13 Spare Parts………………………………………………………………………… Page 16 Controller I/O Page 17... -
Page 5: Installation Considerations
Storage temperature: -13 to 131 deg F (-25 to 55 deg C) not exceeding 24 hours up to 158 deg F (70 deg C) Universal provides suitable means to prevent damage from humidity, vibration, stress and shock during shipping. Noise level: Conveyor generates less than 65 dbA when measured on center of its length, 1 meter in... -
Page 6: Installation
47515901 Rev. - 5371i Board Flip Conveyor Installation Procedure • 1) Set conveyor height Adjust to approximate transfer height (+1.00” with telescoping leg). (Hardware located on the backside of leg and control box.) • 2) Locate in Position 0.38” – 0.50” gap between rails of adjacent equipment. -
Page 7: Operation
47515901 Rev. - 5371i Board Flip Conveyor Operation Procedure • Power Disconnect Black rotary switch mounted on the electrical enclosure. • When rotated clockwise to ‘ON’ ( ) – power is provided to the unit. • When rotated counter clockwise to ‘OFF’ ( ) – all power is removed from the unit. - Page 8 47515901 Rev. - 5371i Board Flip Conveyor Operation Procedure • Wireless Interface This option is only available when the conveyor unit is located immediately upline or downline of a gate conveyor. Please refer to the Wireless Interface Operating Manual, P/N 47462001, for operating instructions and application information.
- Page 9 1. Machine upline of the 5371i indicates through SMEMA that a board is ready to transfer out. 2. The 5371i will indicate that it is ready to accept a board in. 3. The board will leave the sending machine and enter the 5371i. The sending machine's belts turn off.
-
Page 10: Adjustment/Maintenance
47515901 Rev. - 5371i Board Flip Conveyor Caution Some setups require removal of covers to access various internal parts of the machine. Only technicians who are familiar with this equipment should perform setup/service. Air and power supplies must be shut off and lockout devices used. If power is required to be on for a setup, the machine must be in E-STOP mode and the technician should exercise extreme caution. - Page 11 47515901 Rev. - 5371i Board Flip Conveyor Adjustments/Maintenance Procedure • Input Power Changes The machine can be reconfigured to run on different input power. Refer to the electrical documentation for proper transformer wiring and fuses. • Fuses Branch circuits, controller and motors are fused. Refer to the electrical documentation for ratings.
- Page 12 47515901 Rev. - 5371i Board Flip Conveyor Adjustments/Maintenance Procedure • Flip mechanism home This proximity sensor is used to identify the flip mechanisms home switch adjustment position. Loosen the two 4-40 socket cap head screws holding the sensor in place and slide the sensor to its lowest position. With the flip assembly in it’s home position (all the way down), adjust the...
- Page 13 47515901 Rev. - 5371i Board Flip Conveyor Adjustments/Maintenance Procedure • Flip unit - Flip drive belt Proceed as follows: adjustment / replacement 1. Remove the front conveyor cover. 2. Loosen the 3 (#10-32) SHCS which go through the front plate and hold the motor mount.
-
Page 14: Troubleshooting
47515901 Rev. - 5371i Board Flip Conveyor Trouble Shooting Solution Symptom • No Power 115VAC/36 Check main rotary disconnect switch located on the door of the control enclosure. • Check the main fuse (FU1) – incoming AC power. • Check the power source at your facility. -
Page 15: Tables
47515901 Rev. - 5371i Board Flip Conveyor Tables Table 1.0 SMEMA Communication/Interface: This conveyor communicates with other machines through a SMEMA (Surface Mount Equipment Manufacturers Association) interface. SMEMA is an equipment standard for single board transfer for manufacturing systems of surface-mounted printed circuit boards. -
Page 16: Figures
47515901 Rev. - 5371i Board Flip Conveyor Figures Figure 1.0 Motor Motor Mounting Mounting Screw Screw Belt Roller Assembly Tighten Loosen Idler Roller Drive Roller Hex Screws Figure 2.0 Belt Motor Fuses Belt Speed Pots Figure 2.1 Figure 2.2 CPU Unit... - Page 17 47515901 Rev. - 5371i Board Flip Conveyor Figure 3.0 Board Sensor – 4 Belt Section Board Sensor – 3 Belt Section Gap Sensor Board Sensor – Flip Belt Section Board Sensor – 1 Belt Section Transfer Direction...
- Page 18 47515901 Rev. - 5371i Board Flip Conveyor Figure 5.0 Board Stop Cam These two Gap Sensor measurements Figure 4.0 must be equal If a board stops within this region, the gap sensor should be activated...
-
Page 19: Spare Parts
47515901 Rev. - 5371i Board Flip Conveyor Spare Parts Part # Qty U/M Description 40833024 1 EA FUSE, TIME LAG 5MMX20MM, 0.75 AMP 40833025 1 EA FUSE, TIME LAG 5MMX20MM, 1.5 AMP 40833026 1 EA FUSE, TIME LAG 5MMX20MM, 8 AMP... -
Page 20: Controller I/O
47515901 Rev. - 5371i Board Flip Conveyor Controller I/O (The below chart is for a Standard 66” Board Flip, consult factory for other configurations) Inputs Outputs Address Description Address Description I:0/0 ENC_A Encoder Count A Input O:0/0 SMEMA_UP_MACH_AVAIL SMEMA Machine Available Upline... - Page 21 47515901 Rev. - 5371i Board Flip Conveyor Machine Configuration DATA ELEMENT DATA DESCRIPTION UNITS FACTORY DEFAULT VALUE INTEGER 0 Board Check Timer Preset .01 s INTEGER 1 Belt #1 Board Present Timer Preset .01 s INTEGER 2 Belt #1 Board Not Present Timer Preset .01 s...
- Page 22 47515901 Rev. - 5371i Board Flip Conveyor DATA ELEMENT DATA DESCRIPTION BIT 0 Belt #1 Inspect Enabled BIT 1 Belt #4 Inspect Enabled BIT 2 Pusher Enabled BIT 3 Dry Cycle Enabled BIT 4 Error on All Missing Internal Board Transfers...
- Page 23 47515901 Rev. - 5371i Board Flip Conveyor Appendix A DATA ACCESS TERMINAL USER INSTRUCTIONS General DAT Information: 1. There is a Power Save Timeout associated with the DAT. If, upon first inspection, there is only a single flashing LED on the left of the display, then the DAT is in power save mode.
- Page 24 47515901 Rev. - 5371i Board Flip Conveyor Appendix B Flip Motor Speed Adjustment Tools: Volt Meter Warning: Read the complete document before starting the procedure. If you have questions contact Automation Tech Support.
- Page 25 47515901 Rev. - 5371i Board Flip Conveyor 1. Palm the conveyor down and disconnect Belt between Flip Motor and Pulley. 2. Palm the conveyor Up and press the Reset button. 2. At DAT (Data Access Tool) 3. Press the BIT Button 4.
- Page 26 47515901 Rev. - 5371i Board Flip Conveyor Max Pot Min Pot Use enter key to change from motor number and motor value, when flashing the field can be edited.
- Page 27 47515901 Rev. - 5371i Board Flip Conveyor 15. With the DAT on INTEGER 47, press ENTER until the Value digits are blinking 16. Use arrow keys to change the value to 100 17. Press ENTER to accept the new value 18.
Need help?
Do you have a question about the 5371i and is the answer not in the manual?
Questions and answers