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Summary of Contents for Sensia INSTRUCT ESP
- Page 1 INSTRUCT LIFT CONTROL SYSTEMS ESP Switchboard Configuration via ESP Controller Configuration Manual MODEL: INSTRUCT ESP Intelligent Controller INSTRUCT ESP Switchboard Manual No: LCS-ENG-M0004 , Rev. 01...
- Page 2 Sensia. In addition, covers, page headers, custom graphics, icons, and other design elements may be service marks, trademarks, and/or trade dress of Sensia and may not be copied, imitated, or used, in whole or in part, without the express prior written permission of Sensia.
- Page 3 ESP Switchboard Configuration via ESP Controller REVISION HISTORY REVISION DESCRIPTION OF CHANGE SENSIA ISSUER DATE Initial release. Initial conversion to Sensia Lift Control Systems 15 Apr 2022...
- Page 4 ESP Switchboard Configuration via ESP Controller Table of Contents Publisher Notes ..........................2 Disclaimer ................................2 Copyright Notice ..............................2 Trademarks & Service Marks ..........................2 Table of Contents ..........................4 Section 1: Description ........................6 Document Scope ............................. 6 Switchboard Pictures ..........................
- Page 5 ESP Switchboard Configuration via ESP Controller WARNING! To avoid the risk of electric shock and fire, the following safety instructions must be observed, and the guidelines followed. The specifications must not be exceeded, and the device must only be applied as described in the following.
- Page 6 INSTRUCT ESP Intelligent Controller Manual (InTouch ID 6128576) INSTRUCT ESP Switchboard Manual (InTouch ID 4128912) • DOCUMENT SCOPE This document assumes that the Controller is already installed in the INSTRUCT ESP Switchboard and is ready to be started. This document describes: Theory of Operation •...
- Page 7 ESP Switchboard Configuration via ESP Controller Section 1: Description Figure 1.2: INSTRUCT ESP Switchboard Low Voltage Compartment Figure 1.3: INSTRUCT ESP Switchboard High Voltage Compartment...
- Page 8 ESP Switchboard Configuration via ESP Controller Section 2: Theory of Operations Section 2: Theory of Operations VOLTAGE INPUT The INSTRUCT Accessory Power Analyzer Card contains three AC potential transformer (PT) voltage inputs for the purpose of measuring and monitoring 3-phase motor voltage. The monitored parameters are: Table 2.1: Voltage Input Parameters PARAMETERS OPERATION...
- Page 9 ESP Switchboard Configuration via ESP Controller Section 2: Theory of Operations The front-end voltage divider circuitry in the Power Analyzer Card converts the 120V to small signals, and the 3-phase measuring chip on the Power Analyzer Card measured the voltage values. The PT input voltage is limited, the maximum voltage should be 120VAC.
- Page 10 ESP Switchboard Configuration via ESP Controller Section 2: Theory of Operations PARAMETERS OPERATION Stall is a condition where the motor stops rotating. The impedance of the power cables and motor winding create a scenario where the power requirements are high, but this is not a short circuit.
- Page 11 ESP Switchboard Configuration via ESP Controller Section 2: Theory of Operations BURDEN MODULE The CT inputs measure voltage. A burden module is required to convert the current from the CT into a voltage prior to interfacing to the Controller. There exists a unique 1000:1 Burden Module (PN: 100468928, CT BURDEN MODULE).
- Page 12 ESP Switchboard Configuration via ESP Controller Section 3: Switchboard settings screens Section 3: Switchboard settings screens SWITCHBOARD MENUS The following menus are available for Switchboard when the Power Analyzer Card is inserted into Controller and none of the Controller communication ports, nor the slots’ function is configured to VSD. 1.
- Page 13 ESP Switchboard Configuration via ESP Controller Section 3: Switchboard settings screens Figure 3.2: Backspin Screen Figure 3.3: Alarms Screen...
- Page 14 ESP Switchboard Configuration via ESP Controller Section 3: Switchboard settings screens Figure 3.4: IO Screen Figure 3.5: Configure Screen...
- Page 15 ESP Switchboard Configuration via ESP Controller Section 3: Switchboard settings screens Figure 3.6: Startup Chart Screen...
- Page 16 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup Section 4: Switchboard Setup The Controller will be configured to Switchboard if a Power Analyzer Card is installed and none of the Controller ports and slot’s function is configured to VSD. The Controller will then add the Switchboard menu to the top-level menu structure.
- Page 17 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup The home screen shows the fixed speed-specific parameters (as opposed to VSD parameters) if a Power Analyzer Card is installed. Figure 4.2: Switchboard Home Screen...
- Page 18 HOA operation can also be configured externally. Refer to the Digital Input HOA instructions in the Installation section of INSTRUCT ESP Intelligent Controller Manual (InTouch ID 6128576) for wiring examples. Refer to the Digital Input HOA instructions in the Configuration section of...
- Page 19 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup SWITCHBOARD ALARMS The switchboard alarms menu can be accessed with the navigation sequence Switchboard Slot A/B Alarms. The Source section allows the configuration of the 3-phase voltage input alarms (Undervoltage, Overvoltage, Voltage Imbalance, Low Frequency and Hi Frequency).
- Page 20 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup To edit an alarm, use the navigation or numerical keys to choose the alarm you wish to edit. A configuration menu will be displayed to allow the user to enter configuration parameters Figure 4.5: Switchboard Alarms Configuration Screen TERM DEFINITION...
- Page 21 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup Figure 4.6: Switchboard Rotation Source Configuration Figure 4.7: Switchboard Rotation Action Configuration TERM DEFINITION Backspin Alarms The Switchboard also provides a Backspin detection alarm. In the Backspin section, the user can configure the Backspin Alarm direction, Backspin Frequency alarm and Ground Imbalance alarm...
- Page 22 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup Figure 4.8: Backspin Direction Alarm Configuration Figure 4.9: Backspin Frequency Alarm...
- Page 23 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup Figure 4.10: Backspin Leg Ground Imbalance Alarm SWITCHBOARD CONFIGURATION AND CALIBRATION The switchboard configuration menu can be accessed with the navigation sequence Switchboard Slot A/B Configure. The Switchboard Configure screen allows the user to set the PT and CT ratios and motor nameplate rating. The PT ratio and CT ratio should correspond to the CTs, and PTs used in the switchboard.
- Page 24 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup The voltage and current inputs are pre-calibrated during the manufacturing process. However, the user can still recalibrate them according to their own needs to account for instrumentation tolerance. Potential Severity: Serious Potential Loss: Personnel Hazard Category: Electrical The calibration procedure involves live measurements on a high voltage system.
- Page 25 ESP Switchboard Configuration via ESP Controller Section 4: Switchboard Setup SWITCHBOARD STARTUP CHART The start-up chart can be accessed with the navigation sequence Switchboard Slot A/B Startup Chart. Figure 4.12: Switchboard Startup Chart Screen Startup Chart can also be viewed through Instruct Viewer from an exported H5 file. For details, refer to Instruct Viewer user manual embedded inside the software...
- Page 26 ESP Switchboard Configuration via ESP Controller Section 5: Switchboard Commissioning Section 5: Switchboard Commissioning Fixed speed represents controller operation configured for switchboards or non-variable speed drive applications. CONTROLLER/SWITCHBOARD VERIFICATION For the safety of the ESP equipment and operating personnel it is important to perform a series of routine checks before startup.
- Page 27 ESP Switchboard Configuration via ESP Controller Section 5: Switchboard Commissioning 6. The settings in the Field Table must be set according to the site-specific equipment connected to the analog and digital inputs. NOTE After all parameters are set there should be no active alarms. 7.
- Page 28 ESP Switchboard Configuration via ESP Controller Section 5: Switchboard Commissioning Set the Backspin Alarm, Backspin Frequency, and Ground Imbalance protection set points, along with their associated protection setup – action, trip time, number of allowed auto restarts, auto restart delay, and bypass time during startup. 5.2.1 FIXED SPEED CONTROLLER SETTINGS Table 5.1: Recommended FSD Controller Settings SWITCHBOARD CONTROLLER RECOMMENDED...
- Page 29 ESP Switchboard Configuration via ESP Controller Section 5: Switchboard Commissioning STARTUP PROCEDURES Perform the following procedures to start up a controller: 1. Set up the controller with all the minimum parameters described in the controller (Switchboard) Parameter Setup section. 2. Verify that no alarm(s) are active and/or latched and the unit is not locked out. If any of these condition(s) are active, unlock the unit, unlatch the active latched alarm(s), and clear all other active alarm(s) by rectifying their cause(s).
- Page 30 Section 6: Switchboard and Controller Support Resources PRODUCT DOCUMENTATION This manual describes using an INSTRUCT ESP Intelligent Controller to configure the INSTRUCT ESP Switchboard. For the individual product manuals: LCS-ENG-M0003 INSTRUCT ESP Switchboard Installation, Operation & Maintenance Manual LCS-ENG-M0009 INSTRUCT ESP Intelligent Controller Installation, Operation & Maintenance...
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