Edimax PowerXL DX1DEXT-ABZ User Manual
Edimax PowerXL DX1DEXT-ABZ User Manual

Edimax PowerXL DX1DEXT-ABZ User Manual

Encoder option cards

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PowerXL DX1 series encoder option cards
User manual
(DXX-EXT-ABZ)
Effective January 2025
Supersedes September 2024

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Summary of Contents for Edimax PowerXL DX1DEXT-ABZ

  • Page 1 Effective January 2025 PowerXL DX1 series encoder option cards Supersedes September 2024 User manual (DXX-EXT-ABZ)
  • Page 2: Disclaimer Of Warranties And Limitation Of Liability

    PowerXL DX1 series encoder option cards DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY The information, recommendations, descriptions, and safety notations in this document are based on Eaton’s experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
  • Page 3: Support Services

    PowerXL DX1 series encoder option cards Support services Support services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need.
  • Page 4 PowerXL DX1 series encoder option cards POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN January 2025 www.eaton.com...
  • Page 5: Table Of Contents

    PowerXL DX1 series encoder option cards Table of Contents SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII Before commencing the installation .
  • Page 6 PowerXL DX1 series encoder option cards List of Figures Figure 1. Scope of delivery for the DX1-EXT-ABZ encoder card ....1 Figure 2. PowerXL DX1 option card slots A, B, C, D orientation ....2 Figure 3.
  • Page 7: List Of Tables

    PowerXL DX1 series encoder option cards List of Tables Table 1. Encoder specifications ......... .1 Table 2.
  • Page 8: Safety

    PowerXL DX1 series encoder option cards Safety Warning! Dangerous electrical voltage! Before commencing the installation Disconnect the power supply of the device Wherever faults in the automation system may cause • • injury or material damage, external measures must be Ensure that devices cannot be accidentally restarted •...
  • Page 9: Definitions And Symbols

    PowerXL DX1 series encoder option cards Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate WARNING or carry out any maintenance work on this PowerXL™ The components in the drive’s power section remain energized variable frequency drive.
  • Page 10 PowerXL DX1 series encoder option cards WARNING WARNING Line terminals (L1, L2, L3), motor terminals (U, V, W) and the DC link/ Before opening the drive covers: brake resistor terminals (DC–, DC+/R+, R–) are live when the drive Disconnect all power to the drive, including external control •...
  • Page 11 PowerXL DX1 series encoder option cards CAUTION CAUTION Any electrical or mechanical modification to this drive without Debounced inputs may not be used in the safety circuit diagram. prior written consent of Eaton will void all warranties and may Residual current circuit breakers (RCD) are only to be installed result in a safety hazard in addition and voiding of the UL®...
  • Page 12: Motor And Equipment Safety

    PowerXL DX1 series encoder option cards Motor and equipment safety CAUTION CAUTION Do not perform any meggar or voltage withstand tests on any part Make sure that the drive output terminals (U, V, W) are not of the drive or its components. Improper testing may result connected to the utility line power as severe damage to the drive in damage.
  • Page 13: Powerxl Encoder Feedback Cards Overview

    PowerXL encoder feedback cards overview PowerXL encoder feedback Figure 1 . Scope of delivery for the DX1-EXT-ABZ encoder card cards overview This chapter describes the purpose and contents of this manual, the receiving inspection of the encoder option card and the catalog numbering system. The encoder card is an interface between the control board and a speed monitoring device / encoder on a motor shaft, usually at the non-drive end.
  • Page 14: Option Card Slot Compatibility

    PowerXL encoder feedback cards overview Option card slot compatibility The table below shows the option cards and their slot compatibility. PowerXL DX1 has 4 option slots (A, B, C and D) but there is a slot compatibility matrix in place. The figure below shows Option cards Description Slot position...
  • Page 15: Encoder Option Card Installation

    Encoder option card installation Encoder option card installation Follow these steps to install the encoder option card in Slot A. Step 1: Flip the B-cover up and stop at a specific angle (120° or 150°). Step 2: Insert the option cards to the corresponding slots according to Figure 2.
  • Page 16 Encoder option card installation Encoder card user interface The picture below shows the layout of the ABZ encoder card. The following user Interface components are available: SW1—Set the encoder supply voltage SW2—Pull-up resistor configuration CN2—Connector for encoder input and output connections Connecting cables and shield ABZ card wire (push-in design) 16–28 AWG (0.2–1.5 mm Step 2: For solid wires or strand wires with ferrules, push in...
  • Page 17: Setting Up Encoder Supply Voltage

    Encoder option card installation Setting up encoder supply voltage Step 3: Install the removable terminal block back to the option card after completing all wire connections. Two supply voltages are available on pins 8 and 16 in Step 4: The cables should be screened, and the connector CN2.
  • Page 18: Terminal Designations

    PowerXL encoder feedback cards overview Terminal designations Amplitude and frequency requirements of input and output signals Encoder input and emulation output order (CN2) Channel A/B/Z signal threshold V Direction Name Description Min. 3.4 V A1 channel 15 V Min. 11 V A1 channel - inverted 24 V Min.
  • Page 19: Resistor Configuration For Open Collector Encoder

    PowerXL encoder feedback cards overview Resistor configuration for open collector encoder For open emitter encoder, the channel (A+/B+/Z+) is actively driven high when the transistor closes the circuit. When the transistor opens the circuits, the signal line is passively pulled low by the 4.7 kΩ load resistor. In this card, a 4.7 kΩ...
  • Page 20: Example Wiring Diagrams

    PowerXL encoder feedback cards overview Example wiring diagrams The following diagrams show examples of encoder terminations to the ABZ encoder card. Figure 6 . Wiring for differential push-pull encoder Figure 7 . Wiring for single-ended push-pull HTL encoder POWERXL DX1 SERIES ENCODER OPTION CARDS MN040075EN January 2025 www.eaton.com...
  • Page 21: Typical Powerxl Dx1 Wiring Schematic For Closed Loop Configuration

    Typical PowerXL DX1 wiring schematic for closed loop configuration Typical PowerXL DX1 wiring schematic for closed loop configuration Figure 8 . Closed loop wiring schematic diagram PowerXL DX1 BRAKE RESISTOR POWER SECTION DC+/R+ DC+/R+ BREAKER FUSE CONTACTOR AC MOTOR 3-PH SUPPLY ENCODER Earth...
  • Page 22: Encoder Card Parameter List

    Encoder card parameter list Encoder card parameter list The following tables show the parameters and descriptions for the ABZ encoder card monitor and setup parameters. Table 2 . Monitor B7 .1 Code Min. Parameter Max . Unit Default Special Note Note B7.1.1 Board Status...
  • Page 23 Notes POWERXL DX1 SERIES OPTION CARDS MN040075EN January 2025 www.eaton.com...
  • Page 24 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges. Our focus is on delivering the right solution for the application.

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