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GENESIS
15kW-17kW Package Units
Installation and Commissioning Guide
Model Numbers
PRV15BT-TFFT-EV*
PRV17BT-TFFT-EV*
PRV15BT-TVFT-EV
PRV17BT-TVFT-EV
Under/Over Unit
*
Front discharge Air Handling Option
shown for illustration purposes only.
The system is charged with flammable refrigerant,
safety checks are necessary to ensure that the risk
of ignition is minimised.
A2L
IMPORTANT NOTE:
This unit is designed for use with R-32 refrigerant only.
Please read the R-32 Safety Manual and this manual carefully
before installing or operating your air conditioning unit.
Information in this manual is to be used in conjunction with
the R-32 Safety Manual.
Make sure to save this manual for future reference.
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Table of Contents
Related Manuals for ActronAir GENESIS PRV15BT-TFFT-EV
Summary of Contents for ActronAir GENESIS PRV15BT-TFFT-EV
- Page 1 GENESIS 15kW-17kW Package Units Installation and Commissioning Guide Model Numbers PRV15BT-TFFT-EV* PRV17BT-TFFT-EV* PRV15BT-TVFT-EV PRV17BT-TVFT-EV Under/Over Unit Front discharge Air Handling Option shown for illustration purposes only. IMPORTANT NOTE: This unit is designed for use with R-32 refrigerant only. Please read the R-32 Safety Manual and this manual carefully before installing or operating your air conditioning unit.
- Page 2 Table of Contents Introduction ������������������������������������������������������������������������������������������������������������������������������������4 General Information ������������������������������������������������������������������������������������������������������������������������5 Safety Instructions ��������������������������������������������������������������������������������������������������������������������������7 Installation Information �������������������������������������������������������������������������������������������������������������������8 Operation Manual Access ����������������������������������������������������������������������������������������������������������������9 Wall Controller Options ����������������������������������������������������������������������������������������������������������������� 10 Wall Controller Options Wiring Configuration : Recommended Wiring Configuration : Alternate Components Overview ������������������������������������������������������������������������������������������������������������������ 13 Control Panel �������������������������������������������������������������������������������������������������������������������������������� 14 Electrical Control Panel Compressor Variable Speed Drive (VSD) Assembly - Front Compressor Variable Speed Drive (VSD) Assembly - Back...
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Page 3: Table Of Contents
Table of Contents Indoor Fan Commissioning ������������������������������������������������������������������������������������������������������������ 38 PRV15BT PRV17BT Refrigerant Charging ��������������������������������������������������������������������������������������������������������������������� 42 Charging Method: Subcooling and Superheat Maintenance ��������������������������������������������������������������������������������������������������������������������������������� 46 Maintenance Frequency Checklist �������������������������������������������������������������������������������������������������� 48 Version History ����������������������������������������������������������������������������������������������������������������������������� 50... - Page 4 Check your air conditioning unit and all items against the invoice upon receiving your shipment. Inspect the unit, components and accessories for any sign of damage. If there is any damage to the unit, contact ActronAir Customer Care Department immediately on: 1300 522 722 to obtain a Goods Return Number.
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Page 5: General Information
For optimum efficiency, your air conditioning unit will deliver just the right amount of cooling or heating capacity. Energy Efficient Refrigeration Circuits The ActronAir system is designed with a highly efficient refrigeration circuit that delivers only the amount of cooling or heating actually required to maintain your desired comfort at the most optimum efficiency. - Page 6 The air conditioning system is supplied with zero ozone depleting refrigerant. With cooling and heating performance capacity that are among the best in the market, the ActronAir air conditioning units provide the solution for the reduction of energy consumption, CO2 emission, high fuel dependency and high network grid demand.
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Page 7: Safety Instructions
Genesis Package Units Installation and Commissioning Guide Safety Instructions • Only licensed HVAC technicians* should install and service air conditioning equipment. Improper service or alteration by an unqualified technician could result in significant and major damage to the product or property which may render your warranty null and void. -
Page 8: Installation Information
Genesis Package Units Installation and Commissioning Guide Installation Information All service technicians handling refrigerant must be licensed to handle refrigerant gases. Recover and Recycle Refrigerants Never release refrigerant to the atmosphere! It is an offence in Australia to do so. Always recover, recycle and reuse refrigerants. - Page 9 CAUTION This outdoor unit is designed to match only with an ActronAir indoor unit as specified in the Technical Selection Catalogue. The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use other material as a refrigerant may cause explosion and/or personal injury.
- Page 10 Genesis Package Units Installation and Commissioning Guide Wall Controller Options Wall Controller Options A maximum of three (3) wall controllers in the below combinations is allowed per unit. See below table. Wall Controllers Options 1st Option 2nd Option 3rd Option LC7-2 4th Option LC7-2...
- Page 11 Genesis Package Units Installation and Commissioning Guide Wiring Configuration : Recommended NOTES • Diagram shown below is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details. • Long runs beside Mains cables or TV antenna cables should be avoided. •...
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Page 12: Maximum Cable Length
Genesis Package Units Installation and Commissioning Guide Wiring Configuration : Alternate LC7-2 LC7-2 LC7-2 WALL CONTROL 1 WALL CONTROL 2 WALL CONTROL 3 (OPTIONAL) (OPTIONAL) (OPTIONAL) LM-RS-2 (OPTIONAL) AERSS (OPTIONAL) NOTES • Diagram shown above is a general representation only. Refer to individual unit wiring diagram for complete wiring connection details. -
Page 13: Components Overview
Genesis Package Units Installation and Commissioning Guide Components Overview NOTE Drawing is for illustration purposes only. Model may vary depending on unit purchased. EVAP REAR ACCESS TOP PANEL FAN- TWIN DECK ELECTRICAL CONTROL PANEL* OUTDOOR AXIAL FANS EVAPORATOR COIL ASSY. ASSEMBLY EVAP FRONT GRILLE PANEL... - Page 14 Genesis Package Units Installation and Commissioning Guide Control Panel VSD (BACK) VSD (FRONT) ELECTRICAL CONTROL PANEL Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408...
- Page 15 Genesis Package Units Installation and Commissioning Guide Electrical Control Panel OUTDOOR CONTROL BOARD INDOOR CONTROL BOARD (CMI) CMI POWER SUPPLY OUTDOOR MAIN TERMINAL BLOCK VSD CIRCUIT BREAKER CONTROL BOARD CIRCUIT BREAKER Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408...
- Page 16 Genesis Package Units Installation and Commissioning Guide Compressor Variable Speed Drive (VSD) Assembly - Front EMI FILTER BOARD DC CAPACITOR BOARD COMPRESSOR VSD Compressor Variable Speed Drive (VSD) Assembly - Back CHOKE INDUCTOR HEAT SINK COVER COMPRESSOR VSD - HEAT SINK Installation and Commissioning Guide - Genesis Package Unit Doc.
- Page 17 TO ENSURE ALL CONDENSATION IS 1136 O/A REMOVED EFFICIENTLY TO AVOID WATER POOLING WITHIN THE CONDENSER. IF A SINGLE CONDENSATION DRAIN POINT IS REQUIRED, ACTRONAIR RECOMMENDS THE INSTALLATION OF A CONDENSER TRAY. DRAWING IS SUBJECT TO CHANGE WITHOUT NOTICE 1100...
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Page 18: Top View
1000 mm between the units or between the unit and the outside perimeter is available. 3. Minimum service access areas and spaces for airflow clearances are responsibilities of the installer, ActronAir will not be held liable for any extra charges incurred due to lack of access and space for airflow. - Page 19 Genesis Package Units Installation and Commissioning Guide Unit Lifting Procedure WARNING WH&S regulations must be observed and will take precedence during lifting process. NOTE All drawings are for illustration purposes only. Actual unit may vary depending on the model. Crane Lifting Method Crane lifting method is recommended for high rise lifting.
- Page 20 Genesis Package Units Installation and Commissioning Guide 4. SPREADER BARS must be used when lifting the unit. Ensure that the spreader bar is slightly larger than the base. 5. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location. Fork Lift Method DANGER Make sure rigging equipment, accessories and plant are sufficiently and safely capable to lift the unit in order to prevent...
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Page 21: Outdoor Unit Preparation
Genesis Package Units Installation and Commissioning Guide Outdoor Unit Preparation WARNING Live electrical within enclosure. Isolate electrical supply before removing panels. Authorised technicians access only. 1. Rotate the Hex Recess 90 degrees using 8mm allen key and remove the Access Panel-Electrical as illustrated below. ACCESS Removal Order: Rotate the Hex Recess... - Page 22 Genesis Package Units Installation and Commissioning Guide Condensate Drainage Instructions NOTES • Do not use pipes or tube coming out from the unit to lift the unit. • Support drain line for long pipe run. • Parts for the Condensate Trap are not supplied with the unit. •...
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Page 23: Electrical Installation
Genesis Package Units Installation and Commissioning Guide Electrical Installation All electrical work must be carried out by a qualified technician. Make sure all wiring is in accordance with local wiring rules. Wiring connections should be made in accordance with the wiring diagram provided in accordance with the latest edition of the AS/NZS 3000 “Australian / New Zealand Wiring Rules”. -
Page 24: Wiring Diagram
Genesis Package Units PRV15BT-T Installation and Commissioning Guide Wiring Diagram Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408... - Page 25 Genesis Package Units PRV17BT-T Installation and Commissioning Guide Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408...
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Page 26: Electrical Connection
Genesis Package Units Installation and Commissioning Guide Electrical Connection NOTES • To minimise noise interference, Data and Power cable clearance should be maintained as much as possible. • All drawings are for illustration purposes only. Actual unit may vary depending on the model. •... - Page 27 Genesis Package Units Installation and Commissioning Guide Circuit Breaker Size Recommendation Circuit Breaker Size Model Amps PRV15BT PRV17BT NOTE Refer to latest edition of AS/NZS 3000 or AS/NZS 3008 Australian/New Zealand Wiring Rules to determine required cable size. Installation and Commissioning Guide - Genesis Package Unit Doc.
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Page 28: Wiring Connections
Genesis Package Units Installation and Commissioning Guide Wiring Connections LC7-2 Wall Control Wiring Connections INDOOR WALL CONTROL WIRING CONTROL BOARD POWER: - BROWN / ORANGE 485 A: - BLUE WALL CONTROLLER +12V A 485 B: - BLUE-WHITE GND: - BROWN-WHITE / ORANGE-WHITE NOT USED: - GREEN / GREEN-WHITE WALL CONTROL CUT OFF... - Page 29 Genesis Package Units Installation and Commissioning Guide LM-RS-2 Optional Sensor Wiring Connections INDOOR CONTROL BOARD REMOTE SENSOR WIRING TEMP PAIR 1: - BLUE / BLUE-WHITE SENSORS PAIR 2: - ORANGE / ORANGE-WHITE PAIR 3: - GREEN / GREEN-WHITE PAIR 4: - BROWN / BROWN-WHITE OPTIONAL OPTIONAL SENSOR 2...
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Page 30: Menu And Navigation
Genesis Package Units Installation and Commissioning Guide Configuring and Commissioning Setup Menu and Navigation Continuation of SEt (Settings) Display system's status and settings (Display) SEEU = Single EEV Service use only dEEU = Double EEV (Service) tE1 = UKV Type (Versions 0100) 03.00 = Family* **EEUt cnFg... - Page 31 Configurable settings are as follows: Third Party Control The unit can be controlled by non-ActronAir wall control. To do this, CtrS on the Outdoor Board has to be set to Ct. 0. For connection details, see the wiring diagram supplied with the outdoor unit.
- Page 32 Genesis Package Units Installation and Commissioning Guide Demand Response Management These products are compliant to AS/NZS 4577.3.1:2012 Refer to Control Panel section for the location of the Control Board (ODU CPU Board) ODU CPU BOARD +12V/COM DRM 3/COMP DRM 2/FAN DRM 1/HEAT 1.
- Page 33 Genesis Package Units Installation and Commissioning Guide Third Party Control Input (Indoor and/or Outdoor Board) This option allows Fan, Compressor and Reversing Valve to be controlled by a Third Party Control. There are two ways on how the Indoor Fan may be controlled, using 0-10V Analogue Input or Fixed Indoor Fan Speed. NOTE •...
- Page 34 Genesis Package Units Installation and Commissioning Guide Input (DC) Output Compressor Status 0 - 0.99 V 1 - 1.49 V 0 or 20% Off/On (hysteresis) 1.5 - 9.5 V 20% to 100% 9.5 - 10 V 100% NOTES • As the compressor turns ON and the Indoor fan signal is not available then indoor fan will start to run on medium PWM speed.
- Page 35 Genesis Package Units Installation and Commissioning Guide Input for Fixed Compressor with Fixed Indoor Fan Speed This feature allows for both Compressor and Indoor Fan to be controlled externally (ON/OFF only). Indoor Fan Setting (Indoor Board) InZone Board CMI Board On the indoor board ensure that only dip switch TWO is ON.
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Page 36: Output Indicators
Genesis Package Units Installation and Commissioning Guide Input (DC) Output Fan Status 0.0 V to 0.99 V 1.0 V to 1.49 V 0 or 20% Off or On 1.5 V to 9.5 V 20% to 100% 9.5 V to 10 V 100% Fan, Compressor and Reversing Valve Connection (Outdoor Board) +12V... -
Page 37: Remote On/Off
Genesis Package Units Installation and Commissioning Guide Fault Indication ODU CPU OUTPUT BOARD INDICATORS NC OUTPUT VOLTAGE INPUT NO OUTPUT To indicate any system fault, outdoor controller will provide a signal through the Fault Indication relay. An installer can use either NC or NO output as per their requirements. Remote On/Off To activate, the unit must be wired as illustrated below. -
Page 38: Indoor Fan Commissioning
Genesis Package Units Installation and Commissioning Guide Indoor Fan Commissioning PRV15BT FAN DATA* EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM MOTOR / BLOWER LIMIT REDUCED AIRFLOW** (COMPRESSOR OFF) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM... - Page 39 Genesis Package Units Installation and Commissioning Guide PRV15BT : Third Party Application Fan Curve Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408...
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Page 40: Prv17Bt
Genesis Package Units Installation and Commissioning Guide PRV17BT FAN DATA* EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM % PWM % PWM % PWM % PWM MOTOR / BLOWER LIMIT 1000 1025 1050 1060 REDUCED AIRFLOW** (COMPRESSOR OFF) EXTERNAL STATIC PRESSURE (Pa) AIRFLOW (l/s) % PWM... - Page 41 Genesis Package Units Installation and Commissioning Guide PRV17BT : Third Party Application Fan Curve Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408...
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Page 42: Refrigerant Charging
Genesis Package Units Installation and Commissioning Guide Refrigerant Charging • The unit is supplied with factory charged refrigerant as stated in the Rating Label. The use other material as a refrigerant may cause explosion and/or personal injury. • Be aware of all the relevant regulations concerning the handling of refrigerant. •... -
Page 43: Charging Method: Subcooling And Superheat
Genesis Package Units Installation and Commissioning Guide Charging Method: Subcooling and Superheat Parameters: LLT = Liquid Line Temperature SLT = Suction Line Temperature SCT = Saturated Condensing Temperature SST = Saturated Suction Temperature Cooling and Heating Operation: Adjust the refrigerant charge to obtain the correct super heat and sub-cool for optimal performance as follows: 1. - Page 44 Genesis Package Units Installation and Commissioning Guide 3. If superheat is within the range (see charging table), there is no need to add/remove refrigerant. • If superheat is lower than minimum, it means that liquid refrigerant may be returning to compressor. It is necessary to remove refrigerant or check EEV settings.
- Page 45 Genesis Package Units Installation and Commissioning Guide CHARGING TABLE Temp Pressure Temp Pressure Temp Pressure Temp Pressure °C °C °C °C 1040 2439 1073 2500 1108 2564 1143 2628 1180 2694 1217 2760 1255 2829 1293 2898 1333 2969 1373 3040 1415 3114...
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Page 46: Maintenance
Genesis Package Units Installation and Commissioning Guide Maintenance Maintenance Procedures This section describes the procedures that must be performed as a part of normal maintenance program. Regular servicing of equipment by licensed technician is highly recommended. Regular servicing of your unit helps in maintaining its optimum performance and reliability. - Page 47 Genesis Package Units Installation and Commissioning Guide WARNING Do Not Use High Alkaline Detergent! When using detergent for coil cleaning, ensure that the alkaline level is no higher than 8.5, which can cause corrosion damage to the coils. DANGER No Water into the Electrical Compartments! Ensure consideration is given to the possibility of water entering the electrical compartments during cleaning of the condenser coil.
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Page 48: Maintenance Frequency Checklist
Genesis Package Units Installation and Commissioning Guide Maintenance Frequency Checklist Regular servicing of equipment by a qualified technician is recommended every 12 months for residential applications and every quarter for commercial applications. Regular servicing of your unit helps in maintaining its optimum performance and reliability. -
Page 49: Outdoor Unit
Genesis Package Units Installation and Commissioning Guide OUTDOOR UNIT Service Period Parts Detail of Service Check Service Methods For highly corrosive environment, wash panels Casing / Panels Visual check for damage, rust quarterly with water and neutral and Frames and dust accumulation. -
Page 50: Version History
Genesis Package Units Installation and Commissioning Guide Version History DOCUMENT VERSION BOM VERSION UPDATE HISTORY Ver 1 Released Installation and Commissioning Guide - Genesis Package Unit Doc. No. 0525-147 Ver. 1 250408... - Page 51 Actron Engineering Pty Limited ABN 34 002767240. ®Registered Trade Marks of Actron Engineering Pty Limited. ActronAir is constantly seeking ways to improve the design of its products. Therefore, specifications are subject to change without notice. Installation and Commissioning Guide - Genesis Package Unit...
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