RADWAG 5Y Series User Manual
RADWAG 5Y Series User Manual

RADWAG 5Y Series User Manual

Manual mass comparators
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Summary of Contents for RADWAG 5Y Series

  • Page 2 JANUARY 2025...
  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS Before you start installing, using or maintaining the device, please read this operating manual and follow its guidelines. Before you start using the device, please read this operating manual carefully and use the device as designed. Put loads in the central part of the weighing pan for weighing. Do not exceed the maximum lifting capacity of the mass comparator.
  • Page 4: Table Of Contents

    Contents 1. INTENDED USE ..............................5 2. TERMS OF GUARANTEE ..........................5 3. METROLOGICAL PARAMETER SUPERVISION ..................... 6 4. INFORMATION IN THE OPERATING MANUAL ....................6 5. PERSONNEL TRAINING ........................... 6 6. TRANSPORTATION AND STORAGE ......................6 6.1. Delivery inspection ............................6 6.2.
  • Page 5: Intended Use

    C. RADWAG shall not be held responsible for any damage or losses arising from unauthorised or incorrect manufacturing or servicing works. D. The guarantee does not cover the following: ...
  • Page 6: Metrological Parameter Supervision

    3. METROLOGICAL PARAMETER SUPERVISION Metrological properties mass comparator must checked by the operator at preset time intervals. The checking frequency is determined by the environment in which the mass comparator is working, types of comparison procedures as well as quality supervision system. 4.
  • Page 7: Cleaning

    7. CLEANING Electric shock. The device may get damaged if you clean the weighing pan while it is being installed. To make sure the cleaning procedure is safe, disconnect the device from the source of power and then take the following steps: ...
  • Page 8: Glass Cleaning

    7.1. Glass cleaning Depending on the type of dirt, choose a suitable solvent. Never immerse glass in strong alkaline solutions as it may be damaged. It is forbidden to use abrasive agents. In case of any organic residues, at first use acetone and then water and detergent.
  • Page 9: Stainless Steel Cleaning

    It is forbidden to use abrasive agents. Do not use rough brushes that may easily scratch the surface of aluminium. A soft microfibre cloth will be the best choice. Clean polished surfaces by making circular movements. After removing dirt from the surface, polish the surface using a dry cloth to dry the surface and make it shine.
  • Page 10: Disassembly Of The Anti-Draft Chamber

    7.6. Disassembly of the anti-draft chamber 7.6.1. UYA-series balances  Turn the chamber to make it open.  Gently take the weighing pan out (2).  Remove the shield (3).  Unscrew the shield sleeve (4).  Remove the inner ring set (5). ...
  • Page 11 Unclip and take out the upper pane protection. Then pull out the upper pane from guides. Pull out side panes. Before you remove the pane completely, disengage protection; as showed in the figure. Side panes replaceable so remember which pane is left and right to reinstall them in the cabinet once the cleaning procedure has ended.
  • Page 12: Xa 5Y-Series Balances

    7.6.3. XA 5Y-series balances Remove the weighing pan and its cover in order not to damage the balance mechanism while cleaning. Next:  Unclip frames (1) and (2).  Pull out the upper pane (3).  Remove the frontal pane (4). ...
  • Page 13: Place Of Installation And Use

     It is forbidden to relocate (move to other place or room) the devices that have been installed in the place of use by RADWAG employees. If it is necessary, all operations related to change of place of use must be supervised by RADWAG’s authorised employees.
  • Page 14: Hrp 1000, Hrp 1000.1 Comparators

    8.3.2. HRP 1000, HRP 1000.1 comparators Remove the platform from the shipping box by holding the „EXTERNAL FRAME” only. 8.3.3. HRP 2000, HRP 2000.1 comparators Remove the platform from the shipping box using a hoist. In so doing:  Unscrew 4 screws showed in the figure below ...
  • Page 15: List Of Standard Delivery Items

     Unscrew eyebolts once the unit has been positioned in the place of use. 8.4. List of standard delivery items Type of balance Element XA.KO HRP.KO PM.KB WAY.KO APP.KO UYA.KO HRP.KB Mass comparator Weighing meter Weighing pan Power adapter Weighing pan cover Anti-draft chamber Weighing chamber cover (UYA) Centring ring (XA)
  • Page 16: Installation

    8.5. Installation 8.5.1. UYA.KO-series balances 2. Draft shield 3. Weighing pan 4. Weighing chamber glass cover Note: Make sure you perform measurements without the protective sticker (1). Remove the sticker before you start assembling chamber pieces. Next install elements as showed above, depending on the type of balance.
  • Page 17: Pm.kb-Series Balances

    1. Weighing pan cover. 2. Weighing pan. 4. Centring ring. 5. Ioniser working LED light. Remove the shipping protection – gently press the protection and rotate it as showed by the <OPEN> arrow. Then remove the protective element. Keep the protection to make sure you can secure the balance in case of potential shipping.
  • Page 18: Way.ko-Series Balances

    Connect the head (4) to the port at the back of the balance. Next plug the power adapter in. 8.5.4. WAY.KO-series balances Step 1 1. Unscrew 4 M4 screws and gently remove the housing (2). 2. Unscrew 4 M4 screws (3) and carefully remove the weighing pan cover (4).
  • Page 19 Fig. Step 1...
  • Page 20 Step 2 1. Unscrew 2 M3 screws (16) and detach them together with washers (17). 2. Unscrew 4 M4 screws (18) and detach them together with washers (19) and locks (20). 3. Check the ballast application mechanism (21). 4. Position the ballast lifting mechanism at the maximum value. The platform (22) in the highest position.
  • Page 21 Fig. Step 2 Step 3 1. Using 6 M3x16 bolts (26), screw the weighing chamber (27) to the housing 2. Put the masking plate (28) inside the weighing chamber (27). 3. Using M3x6 bolts (29), screw the masking plate (28) to the housing (2) 4.
  • Page 22 Fig. Step 3 WAY 5.5Y.KO...
  • Page 23: App 10.Ko-Series Balances

    Fig. Step 3 WAY 100.5Y.KO, WAY 200.5Y.KO, WAY 500.5Y.KO, WAY 1.5Y.KO, WAY 2.5Y.KO 8.5.5. APP 10.KO-series balances Step 1 1. Unscrew 4 M5 bolts (1) and carefully remove the housing (2). 2. Unscrew 2 M4 bolts (3) and 2 M4 bolts (4) and pull the cover (5) out.
  • Page 24 Step 1 Step 2 1. Remove the ballast load spacers.
  • Page 25 2. Unscrew 6 M3 bolts (8) and remove the mechanism cover (7). 3. Unscrew 2 knobs (9) in order to unlock the comparator mechanism (18). Step 3 1. Insert and screw the cover (5) in. 2. Screw the mechanism cover (7) in. 3.
  • Page 26 4. Screw the weighing pan unit (12) to the ring (13) using M5 screws (12) 1) – Not applicable to APP 10.5Y.KO...
  • Page 27 5. Put the track (15) onto rolling pins (14). Next screw the lock (17) to the bumper (15) using M3 screws (18) and screw the weighing pan (19) to the track (15) using M4 screws (20) (20) 2) – Applicable only to APP 10.5Y.KO* in a special design with a self-centring weighing pan. 6.
  • Page 28: App 30.Ko, App 64.Ko-Series Balances

    8.5.6. APP 30.KO, APP 64.KO-series balances Step 1 1. Screw the weighing pan unit (1) to the ring (2) using 2 M5 screws (3). 2. Connect the terminal (4) to the comparator. 3. Supply power. 1) – Not applicable to balances in a special design with a self-centring weighing pan.
  • Page 29 Step 2 1. Put the track (1) onto rolling pins (2). Next screw the lock (3) to the bumper (4) using M3 screws (5) and screw the weighing pan (6) to the track (1) using M4 screws (7). 2. Connect the terminal (8) to the comparator. 3.
  • Page 30: Hrp 150.1, Hrp 200, Hrp 500-Series Balances

    8.5.7. HRP 150.1, HRP 200, HRP 500-series balances 1. Connect the terminal or computer to the weighing module.
  • Page 31 2. Insert weighing pan pins into lever seats. 3. Disassemble the shipping lock and screws and washers that fix the lock.
  • Page 32 4. Attach the weighing pan to the pins. 5. Position the platform in the place of use on an even and hard surface, away from sources of heat. 6. Level the platform by rotating the adjustment legs. Levelling is correct when the air bubble is in the central position in the level.
  • Page 33: Hrp 1000, Hrp 1000.1-Series Balances

    8.5.8. HRP 1000, HRP 1000.1-series balances 1. Connect the terminal or computer to the weighing module. 2. Insert weighing pan pins (4) into the lever seats (5).
  • Page 34 3. Disassemble the shipping lock and screws and lock washers (6). 4. Attach the weighing pan (7) to pins. 5. Position the platform in the place of use on an even and hard surface, away from sources of heat.
  • Page 35: Hrp 2000, Hrp 2000.1-Series Balances

    6. Level the platform by turning the adjustment legs. Levelling is correct if the air bubble is in the central part of the level. 8.5.9. HRP 2000, HRP 2000.1-series balances 1. Disassemble the weighing pan plate (3). 2. Connect the terminal or computer to the weighing module.
  • Page 36 3. Screw the screw (6) in so that you form a clearance of at least 2 mm between the screw and lever. 4. Position bumpers. Loosen nuts in all four corners, unscrew screws by leaving a slit of around 1 mm and tighten the nuts up.
  • Page 37 5. Position the platform in the place of use on an even and hard surface, away from sources of heat (do not install the weighing pan). 6. Screw the leg no. 3 in so that leg no. 1, 2 and 4 form a plane that the balance frame can rest on.
  • Page 38: Power Supply

    8.7. Activation of balance  Supply power to the balance.  The operating system and RADWAG software loading procedure will be initiated shortly. Upon startup, a signal light and LED lights located at the lower frontal part of the weighing meter will be flashing.
  • Page 39  The levelling range is limited. In case of excessive inclination of the top surface on which the balance has been positioned and therefore the end of levelling range, the procedure is instantly aborted and the display shows the following message: <Balance out of levelling range>. If this is the case, at first level the top surface and then repeat the levelling procedure.
  • Page 40: Deactivation Of Balance

    8.8. Deactivation of balance  Expand the top menu of the balance.  Press <Off> key.  Select <Off> key and the following message will be displayed:  Once the program has been shut down, a light will glow constantly in the top right corner of the screen.
  • Page 41 In view of high voltage in the device, remain careful while using the device. It is forbidden to disassemble, modify or misuse the device. The antistatic ioniser that the XA 5Y.M.A microscale and XA 5Y.A balance are equipped with restores the electrical charge balance in the weighing chamber after a sample to be weighed has been placed inside.
  • Page 42: Balance Design

    9. BALANCE DESIGN 9.1. Dimensions For dimensions of specific balances, please visit the following website: www.radwag.com. 9.2. Description of ports Hard restart or meter ON/OFF key. Left loudspeaker. Right loudspeaker. USB-A port. USB-A port. Microphone. Kensington Lock. Ethernet port. Power port.
  • Page 43: Home Screen

    Reflective sensors. Camera. Camera light. Signal light. Weighing platform cable glands. 10. HOME SCREEN Some screen views used in the manual are for reference and do not reflect the real design of the comparator display. The home screen of the application can be divided into 5 fields: ...
  • Page 44: Navigation In The Menu

     This field contains extra information on currently performed operations. The information in this field is freely programmable. The method of defining it can be accessed in the „5Y-series mass comparator software manual”.  Below are on-screen functional keys: The operator is allowed to define on-screen functional keys. The method of defining them can be accessed in the „5Y-series mass comparator software manual”.
  • Page 45: Main Menu Key Functions

    11.1. Main menu key functions Enter the menu of the balance. Go to home screen instantly. Zero the balance. Tare the balance. Send the result to printer or computer. Confirm the change. Return to the previous window and do not change the parameter. Return to the previous menu level.
  • Page 46: Weighing

    13. SERVICING AND REPAIRS If you can notice any damage, please unplug the device immediately. The damaged element must be replaced or repaired by RADWAG service technicians without undue delay. In case of any irregular operation of the balance, please contact the manufacturer’s service centre in your area.
  • Page 47: Disposal

    The product must be disposed of when it is no longer used and in accordance with applicable rules of law. 15. TECHNICAL PARAMETERS To access technical parameters for particular balances, please visit the following website: www.radwag.com. 16. ERROR MESSAGES...

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