Swiwin PRO-K Series Technical Manual

Quick start engine
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QUICK START ( PRO-K SERIES ) ENGINE
TECHNICAL MANUAL
1
http://www.swiwin.com
SWIWIN TURBOJET EQUIPMENT CO.,LTD

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Summary of Contents for Swiwin PRO-K Series

  • Page 1 QUICK START ( PRO-K SERIES ) ENGINE TECHNICAL MANUAL http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 2 engine.
  • Page 3: Table Of Contents

    4.ENGINE INSTALLATION, FIXATION, AND CONNECTION ....... 15 5. ENGINE USAGE INSTRUCTIONS ...............16 5.1 ENGINE PACKING LIST ............... 16 5.2 OVERVIEW OF ENGINE CONNECTIONS .......... 17 5.2.1 SW300Pro-K ENGINE CONNECTION DIAGRAM ...... 17 5.2.2 SW400Pro-K ENGINE CONNECTION DIAGRAM ...... 18 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 4 5.5.5 PREPARE TO LAUNCH THE INTERFACE ........35 5.5.6 STARTUP SETTINGS ..............35 5.5.7 TEMPERATURE CORRECTION ........... 36 5.8 ECU(V4)INSTRUCTIONS ..............37 5.8.1 HARDWARE PREPARATION ............37 5.8.2 CONNECT ..................38 5.8.3 SOFTWARE UPGRADE ..............39 5.8.4 DATA DOWNLOAD ................40 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 5 9.2 UPGRADER COMPATIBILITY ..............52 10. STORAGE、LUBRICATION AND OIL TANK ........... 53 10.1 STORAGE AND LUBRICATION ............53 10.2 ENGINE OIL TANK ................53 11. ENGINE MAINTENANCE AND UPKEEP ..........54 12. AFTER SALES SERVICE ................55 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 6 13. DISCLAIMER ....................58 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 7: Product Overview

    1.PRODUCT OVERVIEW swiwin professional quick start edition engine has a high degree of overall design integration, easy installation, and convenient operation. the engine consists of two main parts: the main body and an external ecu controller. ELECTRONIC COMPONENTS INTEGRATED WITHIN THE ENGINE BODY: ●...
  • Page 8: Product Dimension Diagram

    2.PRODUCT DIMENSION DIAGRAM 2.1 DIMENSIONAL DRAWING 2.1.1 SW300Pro-K DIMENSIONAL DRAWING Page 6 http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 9: Sw400Pro-K Dimensional Drawing

    2.1.2 SW400Pro-K DIMENSIONAL DRAWING Page 7 http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 10: Basic Engine Parameters

    38,000-98,000 35,000-97,000 exhaust temperature 750℃ 750℃ fuel consumption 820g/min 1000g/min fuel aviation kerosene lube oil 3%-5% maintenance cycle 25h/time start time less than 30 seconds Page 8 http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 11: Parameters Of Engine Operation Control

    0.4S 0.4S ejection voltage run voltage rpm stable cool 4,000 rpm 4,000 rpm note: all data are measured at isa condition(temperature:15℃&pressure:1atm). Page 9 http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 12: Safety Instructions

    3. SAFETY INSTRUCTIONS 3.1 SAFETY NOTICE 1.thank you for using the swiwin micro turbojet engine. the working state of the turbojet engine is essentially highly extreme mechanical work, which poses a certain degree of danger. the operator must be familiar with the operating points and recognize the risks before use.
  • Page 13: Engine Noise Protection

    2. testers should seek medical attention promptly if they experience any adverse reactions (including but not limited to dizziness, tinnitus, nausea, loss of appetite, difficulty breathing, arrhythmia, etc.). Page 11 SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 14: Safe Distance

    3 meters in front of the engine (intake direction) and 5 meters on both sides. when the engine is running, all personnel must be in a safe area. Page 12 SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 15: Hazardous Areas Of The Engine

    DANGEROUS AREAS DURING ENGINE START- UP AND IDLE Dangerous area for engine malfunction hot spray hazardous area ENGINE 20% THROTTLE TO FULL THRUST DANGER ZONE Dangerous area for engine malfunction hot spray hazardous area Page 13 SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 16: Fire Handling Methods

    ( pro-k series ) engine uses the simplest structure to achieve the most extreme working state, and each component is designed and produced to the extreme. do not disassemble it privately. once the engine is disassembled, it must be reinstalled precisely according to specifications to achieve its original performance.
  • Page 17: Engine Installation, Fixation, And Connection

    SWIWIN PROFESSIONAL EDITION (PRO SERIES) ENGINE INSTALLATION FIXED ENGINE the swiwin quick start engine is equipped with dedicated fixing clamps. before operating the engine, tighten and secure the clamps. be careful not to overtighten the fixing screws to prevent deformation of the engine casing from affecting the fixing effect.
  • Page 18: Engine Usage Instructions

    5.1 ENGINE PACKING LIST open the package, the engine packing list is as follows Engine body ECU(V4) Oil filter Ball valve Fixed bracket Signal line Power cord Serial Port Tool Φ4*φ2.5(Tubing) Φ6*φ 4 (Tubing) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 19: Overview Of Engine Connections

    5.2 OVERVIEW OF ENGINE CONNECTIONS open the packaging, familiarize yourself with each component, and connect them as shown in the following diagram 5.2.1 SW300Pro-K ENGINE CONNECTION DIAGRAM Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 20: Sw400Pro-K Engine Connection Diagram

    5.2.2 SW400Pro-K ENGINE CONNECTION DIAGRAM Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 21 16.8-24v, capacity of 3000mah or larger. after all wire harness connections are completed, the ecu emits a "drip drip drip drip" music prompt, indicating that the connections are intact. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 22: Data Connection Definition

    1:Negative Pole 2:Positive Electrode 3:Data ECU SIGNAL PLUG DEFINITION (RS232) 1:Switch Data 2:Switch Positive Electrode 3:232tx 4:Gnd 5:232rx 6:Throttle Signal 7:Throttle Negative Pole ECU SIGNAL PLUG DEFINITION (RS422) 1:R+ 2:R- 3:Empty 4:Empty 5:t- 6:t+ 7:Gnd Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 23: Communication Protocol

    2400/4800/9600/19200/38400/57600/115200 ( other settings available ) data length: 8 bits parity check: no stop position: 1/2 position (adjustable) ●meaning of control command data packet Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 24 AFTER UNLOCKING, CMD ID 4/5 WILL ONLY BE VALID, OTHERWISE ECU WILL NOT RESPOND TO CMD ID 4/5 Cmd ID: 4 SET THE IGNITION OIL PUMP VOLTAGE(IGNITION PUMP VOLTAGE) NUMERICAL UNITS0.02V, IGNITION VOLTAGE = PARAMETER * 0.02V Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 25 ATTENTION: CHOOSE THE APPROPRIATE RPM_X BASED ON THE MAXIMUM ENGINE SPEED. WHEN RPM_X IS 0, THE RPM OF ID7 IS INVALID. SET AMBIENT ATMOSPHERIC STATIC PRESSURE(AIR PRESSURE) Cmd ID: 7 NUMERICAL RANGE:0~1024 AIR PRESSURE UNIT: HPA Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 26 = {byte5[7:0],byte4[7:0]} * 2 unit:pa cmd id: 4 rpm rpm:engine rpm val = {byte2[7:0],byte1[7:0]} * 10 current: ecu current current val = {byte4[ 0],byte3[7:0]} unit:0.1a thrust: engine thrust, no measurement module, output is 0 val = {bytr4[7:1],byte5[7:0]} unit:0.1kg Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 27 = {byte4[5]} 0: no need for flight control to send atmospheric pressure 1 : need the flight control to send atmospheric pressure scl: speed closed-loop state val = {byte4[4]} 0:speed open-loop state Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 28 : id6 - sw engine rpm : id7 – rpm speed ratio : id6 – rpm_x ( rpm_x non-zero , enter speed control mode ) target speed = [id7:rpm] * [id6:rpm_x] * 10 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 29: Nstructions For Connecting Engines With Different

    5.5 NSTRUCTIONS FOR CONNECTING ENGINES WITH DIFFERENT STARTING MODES 5.5.1 ENGINE CONTROLLED BY REMOTE CONTROL INSTRUCTIONS FOR CONNECTING AND STARTING THE ENGINE CONTROLLED BY A REMOTE CONTROL(REMOTE CONTROL AND RECEIVER PRODUCTS NEED TO BE PREPARED BY ONESELF) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 30 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 31: Engine Controlled Using Rs232/Rs422 Serial Port

    5.5.2 ENGINE CONTROLLED USING RS232/RS422 SERIAL PORT TOOL INSTRUCTIONS FOR CONNECTING AND STARTING THE ENGINE CONTROLLED BY RS232/RS422 SERIAL PORT TOOL Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 32 1. connect the signal line rs232 and 232 serial port tools with the dupont connector, paying attention to aligning the brown wires of the two plugs in the direction of insertion. if you need other interface definitions, you can contact swiwin after-sales to customize the wiring harness.
  • Page 33: Engine Controlled By Flight Control

    5.5.3 ENGINE CONTROLLED BY FLIGHT CONTROL INSTRUCTIONS FOR CONNECTING AND STARTING THE ENGINE USING FLIGHT CONTROL Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 34: One Click Start

    1. connect the rs232 signal cable to the flight control signal plug. if you need other interface definitions, you can contact swiwin after-sales to customize the wiring harness. 2. the above operation is normal, and the flight control software interface on the computer displays the engine parameters, indicating normal feedback.
  • Page 35: Gsu User Manual

    "study RC" and "test". the other parameters have already been debugged to the best state when they are sent out, please do not change them arbitrarily. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 36: Methods For Testing Engines

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 37: Prepare To Launch The Interface

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 38: Temperature Correction

    'ad just temp' and click '+-' to adjust the temperature up and down, keeping the corrected temperature consistent with ambient temperature. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 39: Ecu(V4)Instructions

    5.8 ECU(V4)INSTRUCTIONS 5.8.1 HARDWARE PREPARATION the following hardware is required for downloading ecu data or changing settings and parameters Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 40: Connect

    5.8.2 CONNECT connect as shown in the diagram below, the ecu is connected to the computer through an upgrade cable Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 41: Software Upgrade

    5.8.3 SOFTWARE UPGRADE 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download upgrade tools. 2. open upgrade tools to upgrade the software, double-click to select the corresponding software version, and wait for the upgrade to complete.
  • Page 42: Data Download

    5.8.4 DATA DOWNLOAD 1.after the hardware is ready, log in to the swiwinwebsite http://www.swiwin.com download ecu tools ( user ) software. 2. open the ecu tools ( user ) software, click on "history" and wait for the data to load, then click on "save data"...
  • Page 43: Modify Baud Rate/Change Setting Parameters

    5.8.5 MODIFY BAUD RATE/CHANGE SETTING PARAMETERS 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download ecu tools ( user ) software. 3. open the ecu tools ( user ) software, click "set parameters" to open the settings interface, and click "modify"...
  • Page 44: Cancel Remote Control Signal Loss Monitoring

    "speed closed-loop control", etc. note: at the factory, all parameters and characteristic parameters of the engine have been set according to the engine performance and customer requirements. please make sure to communicate with swiwin after-sales personnel before making any changes. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 45: Engine Debugging

    3% -5% lubricating oil is mixed in the fuel. ● ●the fuel tank is full, and the fuel consumption of the quick start(pro-k series) engine is 0.8-1.2l/min. The sufficient fuel level will be determined based on the flight time you have booked.
  • Page 46: Preparation Of Fuel Supply System

    ●be sure to firmly fix all kinds of wires, oil pipes, etc. around the engine, and clean up other debris to ensure that wires, oil pipes, and debris are not sucked into the engine during operation. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 47: Use Remote Control To Start And Stop

    ●when the engine is running, the intake of air is like a vacuum state, and hands should never be placed near the intake duct of the engine. keep a clear space around the intake duct, fix the wires properly, and install protective nets. inhaling foreign objects into the Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 48 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 49: Pc Side Controls Start And Stop

    "start" to start the engine. after reaching idle speed, control the engine speed through ● the throttle lever, and click "stop/cooling" to stop the engine. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 50: Engine Operating Status

    7.ENGINE OPERATING STATUS swiwin engine undergoes several different states from ignition to cooling, and the transitions of these states are automatically controlled by the ecu and user commands. all operating states of the engine will be displayed on the gsu.
  • Page 51: Common Problem Elimination

    failure...
  • Page 52 install...
  • Page 53: Ecu Error Fault Analysis

    200 degrees celsius malfunction lost remote control signal remote control input signal lost, time exceeds set value high starting motor the temperature of the starter motor controller is too high (only supported in Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 54: Compatibility

    SERVER 2003 (32、 64 位) /VISTA/WINDOWS 7 YHL-B232 AN EXTERNAL POWER SOURCE (32、64 位)、WINDOWS 8、WINDOWS10 EQUIPPED WITH 5V/500MA POWER OUTPUTS 9.2 UPGRADER COMPATIBILITY NAME PERFORMANCE INDEX COMPATIBILITY SUPPORT COMPUTER SYSTEMS : UPGRADER ----- WINDOWS7、WINDOWS 8、WINDOWS10 (ZK-LINK V1.4) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 55: Storage、Lubrication And Oil Tank

    10. STORAGE、LUBRICATION AND OIL TANK 10.1 STORAGE AND LUBRICATION 1.all models of swiwin engines can use kerosene or diesel as fuel, and are mixed with 3% -5% lubricating oil. this mixed lubricating oil is also used in the bearing lubrication system, and it is recommended to use xuan yun brand or mobil pegasus no.2 lubricating oil.
  • Page 56: Engine Maintenance And Upkeep

    25 hours per accumulated operating time.
  • Page 57: After Sales Service

    2. swiwin promises to provide free product warranty service within the valid warranty period from the date of product sale, and customers do not need to pay for replacement parts.
  • Page 58 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 59 3. if you need the engine to be returned to the factory for maintenance and repair, please http://www.swiwin.com or swiwin official log in to the official website of swiwin company account to contact customer service, fill in the 《 engine maintenance application form 》 , and...
  • Page 60 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 61 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...

This manual is also suitable for:

Sw300pro-kSw400pro-k

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