Swiwin SW600PRO Technical Manual

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SWIWIN SW600PRO ENGINE
TECHNICAL MANUAL
1
http://www.swiwin.com
SWIWIN TURBOJET EQUIPMENT CO.,LTD

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Summary of Contents for Swiwin SW600PRO

  • Page 1 SWIWIN SW600PRO ENGINE TECHNICAL MANUAL http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 2 engine.
  • Page 3: Table Of Contents

    3. SAFETY INSTRUCTIONS..................8 4. INSTALLATION AND DEBUGGING..............10 5. ENGINE USAGE INSTRUCTIONS..............11 5.1 ENGINE PACKING LIST................11 5.2 ENGINE CONNECTION DIAGRAM............12 5.3 SW600PRO ELECTRICAL CONNECTION METHOD......13 5.4 DEFINITION OF EXTERNAL SIGNAL CONNECTION PLUG..... 14 5.5 ABOUT CONTROL PROTOCOL............... 15 ENGINE CONNECTION...
  • Page 4 8.2 ANALYSIS OF ECU ERROR FAULTS............44 9. COMPATIBILITY....................45 COMPATIBILITY SERIAL PORT ADAPTER CABLE CONNECTORS....................45 9.2 UPGRADER COMPATIBILITY..............46 10. STORAGE AND LUBRICATION..............46 11. ENGINE MAINTENANCE AND UPKEEP............46 12. AFTER SALES SERVICE................. 47 13. DISCLAIMER.......................48 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 5: Engine Introduction

    1. ENGINE INTRODUCTION the sw600pro engine has a high degree of overall design integration, easy installation, and convenient operation. the engine consists of two main parts: the main body and an external ecu controller. electronic components integrated within the engine body:...
  • Page 6: Product Specifications

    2.PRODUCT SPECIFICATIONS 2.1 DIMENSIONAL DRAWING Enging Dimensional Drawing Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 7 1. the total design length of the sw600pro engine is 452.4mm, and the length of the tailpipe can be customized according to customer needs. 2. the maximum diameter of the sw600pro engine design is 177mm, which does not include the thickness of the engine fixing clamp. the engine fixing clamp can be customized according to specific customer requirements.
  • Page 8: Basic Parameters Of Engine

    300m/s supply voltage 18V-32V starting system one key electronic start rpm range 25,000-72,000 exhaust temperature 750℃ fuel consumption 1735g/min fuel aviation kerosene lube oil 3%-5% maintenance cycle every 25 hours Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 9: Parameters Of Engine Operation Control

    0.5S ejection voltage run voltage 4.5V rpm stable cool 3,000 rpm note:all data are measured at isa condition(temperature:15℃&pressure:1atm). Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 10: Safety Instructions

    3. SAFETY INSTRUCTIONS safety notice: thank you for using the swiwin micro turbojet engine. the working state of the turbojet engine is essentially highly extreme mechanical work, which poses a certain degree of danger. the operator must be familiar with the operating points and recognize the risks before use.
  • Page 11 DANGEROUS AREAS DURING ENGINE START- UP AND IDLE dangerous area for engine malfunction hot spray hazardous area ENGINE 20% THROTTLE TO FULL THRUST DANGER ZONE dangerous area for engine malfunction hot spray hazardous area Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 12: Installation And Debugging

    4. INSTALLATION AND DEBUGGING the sw600pro engine is equipped with a dedicated fixing clamp. before operating the engine, please make sure that the clamp is securely fastened and clamped in the groove of the casing. be careful not to overtighten the fixing screws to prevent deformation of the engine casing and affect the fixing effect.
  • Page 13: Engine Usage Instructions

    5. ENGINE USAGE INSTRUCTIONS 5.1 ENGINE PACKING LIST open the package, the engine packing list is as follows Engine body ECU(V5) Fixed bracket Connector Upgrade Tool (One to Two) Signal Connection Plug Power Connection Plug Tubing Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 14: Engine Connection Diagram

    5.2 ENGINE CONNECTION DIAGRAM Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 15: Sw600Pro Electrical Connection Method

    5.3 SW600PRO ELECTRICAL CONNECTION METHOD the engine data connection is completed through ecu (v5), which has three electrical connection sockets on the side, namely db15 (male) plug, db15 (female) plug, and db3 (male) plug. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 16: Definition Of External Signal Connection Plug

    5.4 DEFINITION OF EXTERNAL SIGNAL CONNECTION PLUG the sw600pro engine signal line plug adopts ws16j7 tq aviation plug, and the plug definition is as follows: definition of power interface 1:empty 2:positive electrode (VCC) 3:negative electrode(GND) 2:GSU data 3:GSU power supply positive Rs232 Definition Of Signal Line Wiring 4:GSU negative power supply...
  • Page 17: About Control Protocol

    ②the data recording content includes but is not limited to engine speed, engine throttle, oil pump voltage, engine status, and error messages. ③provide engine data analysis software for post flight data analysis. ④customization is supported within the scope of the engine control protocol. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 18: Starting Modes

    5.6 ENGINE CONNECTION INSTRUCTIONS FOR DIFFERENT STARTING MODES nstructions for connecting and starting the engine controlled by the re232 serial port tool Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 19: Gsu User Manual

    "+" and "-" buttons to manually select from nine options. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 20  glow plug: the voltage value supplied to the ignition head during engine ignition generally does not exceed 7v. when the weather is cold or the ignition only emits smoke without Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 21 GSU SCREEN PUMP VOLTAGE: START-UP RPM VOLTAGE: RPM STARTUP RAMP: PUMP STARTUP RAMP GLOW PLUG VALVE IGNITON RMP PRECHEA TRPM RPM OFF STAETER OTHER TEST Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 22  GSU SCREEN DISPLAY: ENGINE RUNNING RPM ACC: RPM DEC: MAX RPM: IDLE RPM: MIN RPM: MAX TEMP: LOW COLT: RESTART GLOW PLUG: PUML IMIT: Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 23  requirements uart-stop bit : The factory setting is 2, which can be adjusted according to customer  requirements GSU THE SCREEN WILL DISPLAY: RC STUDY MAX: IDLE: FAILSATETIME: PROTOCOL: UART-BAND RATE: UART-STOP BIT: Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 24 GSU THE SCREEN WILL DISPLAY: RPM: Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 25 clearbatused: after the test is completed, reset all the battery used in the ecu to zero (for recording purposes) adjust temp: adjust according to the environment. pump type: adjust according to the oil pump used. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 26 GSU THE SCREEN WILL DISPLAY: TEST ENGINE TEST FUEL PUMP TEST IGNITI PUMP TEST FUEL VALUE TEST GAS VALUE TEST GLOWPLUG TEST STARTER Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 27 RC (YELLOW TEXT): SET LANGUAGE INTERFACE: by selecting, the monitor can be set to different languages such as english, 中文(简体) , 中文(繁体) and espanol. SCREEN WILL DISPLAY: SET LANGUAGE ENGLISH 中文(简体) 中文(繁体) SPANISH RESET CONFIG Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 28: Temperature Calibration

    "other" select 'adjust temp' and click '+-' to adjust the temperature up and down, keeping the corrected temperature consistent with ambient temperature. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 29: Ecu(V5) Usage Instructions

    5.8 ECU(V5) USAGE INSTRUCTIONS hardware preparation: the following hardware is required for downloading or changing settings and parameters of ecu (v5) data ② Upgrade Tool (One To Two) ① Engine ③ Computer ④ ECU(V5) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 30 ⑤ Signal Line ⑥ Power Cord Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 31 ECU(V5) DETAILED INTRODUCTION pin 1-15 is an rs232/rs422 interface, used to connect external signal control devices and can be connected to rs232 or rs422 interfaces WHEN CONNECTING TO RS232 INTERFACE : Pin 1 : reserved port Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 32: Power Interface

    16 : oil pump button, used to control the oil output of the oil pump POWER INTERFACE: connect the power interface to a 20-32v power supply Number 17 : reserved, the first reserved port Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 33: Signal Interface

    35:oil inlet, connected to the fuel tank OIL OUTLET number 36:oil outlet, responsible for supplying oil to the main oil circuit of the engine number 37:oil outlet, responsible for supplying oil to the engine ignition oil circuit Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 34 CONNECT AS SHOWN IN THE FOLLOWING DIAGRAM ECU ( V5 ) ③ XT60H-M ① Signal Plug ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 35 ② Data Line ① Signal Plug ③ XT60H-M Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 36 ③ XT60H-M ① Signal Plug ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 37 CONNECT AS SHOWN IN THE DIAGRAM BELOW, ECU (V5) IS CONNECTED TO THE COMPUTER THROUGH AN UPGRADE TOOL Computer Engine ECU(V5) Upgrade Tool CONNECT THE BATTERY AS SHOWN IN THE FOLLOWING DIAGRAM ③ XT60H-M ① Signal Plug ④Battery ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 38: Software Upgrade

    SOFTWARE UPGRADE 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download upgrade tools. 2. open upgrade tools to upgrade the software, double-click to select the corresponding software version, and wait for the upgrade to complete.
  • Page 39: Data Download

    DATA DOWNLOAD 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download ecu tools ( user ) software. 2. open the ecu tools ( user ) software, click on "history" and wait for the data to load, then click on "save data"...
  • Page 40 MODIFY BAUD RATE/CHANGE SETTING PARAMETERS 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download ecu tools ( user ) software. open the ecu tools ( user ) software, click "set parameters" to open the settings interface, and click "modify"...
  • Page 41 "speed closed-loop control", etc. note: at the factory, all parameters and characteristic parameters of the engine have been set according to the engine performance and customer requirements. please make sure to communicate with swiwin after-sales personnel before making any changes. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 42: Engine Debugging

    ●confirm that 3% -5% lubricating oil is mixed in the fuel. ●the fuel tank is full, and the sw600pro engine has a fuel consumption of 1690g/min. the sufficient fuel level will be determined based on the flight time you have booked.
  • Page 43: Engine Start And Stop

    (current changes on the test function interface), and determine that all engine components are working properly before starting the test. ●click "start" to start the engine. after reaching idle speed, control the engine speed through the throttle lever, and click "stop/cooling" to stop the engine. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 44: Engine Operating Status Description

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 45: Frequently Asked Questions And Answers

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 46: Analysis Of Ecu Error Faults

    4 seconds during preheating, there is a significant decrease in exhaust temperature low temperature during acceleration, there is a significant decrease in exhaust temperature Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 47: Compatibility

    USB BUS FOR DIRECT POWER WINDOWS2000 、 WINDOWSXP 、 WINDOWS ADAPTER SUPPLY WITHOUT THE NEED FOR SERVER 2003 (32、 64 位) /VISTA/WINDOWS 7 YHL-B232 AN EXTERNAL POWER SOURCE (32、64 位)、WINDOWS 8、WINDOWS10 EQUIPPED WITH 5V/500MA POWER OUTPUTS Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 48: Upgrader Compatibility

    (ZK-LINK V1.4) 10. STORAGE AND LUBRICATION all models of engines from swiwin company can use kerosene or diesel as fuel, and are mixed with 3% -5% lubricating oil. this mixed lubricating oil is also used in the bearing lubrication system, and it is recommended to use swiwin brand or mobil pegasus no.2 lubricating oil.
  • Page 49: After Sales Service

    25 hour natural damage warranty. if you encounter any questions or operational issues during use, please contact Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 50: Disclaimer

    "swiwin power" official account to contact customer service, fill in the engine maintenance application form,...
  • Page 51 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...

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