Swiwin SW600PRO Technical Manual

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SWIWIN SW600PRO ENGINE
TECHNICAL MANUAL
1
http://www.swiwin.com
SWIWIN TURBOJET EQUIPMENT CO.,LTD

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Summary of Contents for Swiwin SW600PRO

  • Page 1 SWIWIN SW600PRO ENGINE TECHNICAL MANUAL http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 2 engine.
  • Page 3: Table Of Contents

    3.6 HAZARDOUS AREAS OF THE ENGINE..........14 3.7 FIRE HANDLING METHODS..............15 4. INSTALLATION AND DEBUGGING..............16 5. ENGINE USAGE INSTRUCTIONS..............17 5.1 ENGINE PACKING LIST................17 5.2 ENGINE CONNECTION DIAGRAM............18 5.3 SW600PRO ELECTRICAL CONNECTION METHOD......19 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 4 5.7.6 STARTING MOTOR PARAMETER SETTING INTERFACE:..27 5.7.7 ENGINE COOLING PARAMETER SETTING INTERFACE:..28 5.7.8 OTHER PARAMETER SETTING INTERFACE:......29 5.7.9 TEST PARAMETER SETTING INTERFACE:.........30 5.7.10 DATA CHART DISPLAY INTERFACE:...........31 5.7.11 SET LANGUAGE INTERFACE:............31 5.7.12 TEMPERATURE CALIBRATION............ 32 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 5 7. ENGINE OPERATING STATUS DESCRIPTION..........48 8. FREQUENTLY ASKED QUESTIONS AND ANSWERS........49 8.1 COMMON PROBLEM ELIMINATION............49 8.2 ANALYSIS OF ECU ERROR FAULTS............. 50 9. COMPATIBILITY....................52 COMPATIBILITY SERIAL PORT ADAPTER CABLE CONNECTORS....................52 9.2 UPGRADER COMPATIBILITY..............52 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 6 10. STORAGE、LUBRICATION AND OIL TANK..........53 10.1 STORAGE AND LUBRICATION............. 53 10.2 ENGINE OIL TANK..................53 11. ENGINE MAINTENANCE AND UPKEEP............54 12. AFTER SALES SERVICE................. 55 13. DISCLAIMER....................... 58 Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 7: Engine Introduction

    1. ENGINE INTRODUCTION welcome to use the swiwin sw600pro engine. thank you very much for your trust and support. this engine has the following characteristics: 1.overall design has a high degree of integration, easy installation, and convenient operation. the engine as a whole consists of two main parts: the engine body and the ecu (v5).
  • Page 8 ELECTRONIC COMPONENTS INTEGRATED WITHIN THE ENGINE BODY brushless starter motor ignition head temperature sensor ● ● ● Engine COMPONENTS INTEGRATED WITHIN THE ECU CONTROLLER oil control valve body assembly ecu board ● ● ECU ( V5 ) Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 9: Product Specifications

    2.PRODUCT SPECIFICATIONS 2.1 DIMENSIONAL DRAWING 2.1.1 ENGINE DIMENSION DIAGRAM Enging Dimensional Drawing Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 10: Ecu(V5)Dimensional Drawing

    2.1.2 ECU(V5)DIMENSIONAL DRAWING note: 1. the total design length of the sw600pro engine is 452.4mm, and the length of the tailpipe can be customized according to customer needs. 2. the maximum diameter of the sw600pro engine design is 177mm, which does not include the thickness of the engine fixing clamp.
  • Page 11: Basic Parameters Of Engine

    300m/s supply voltage 18V-32V starting system one key electronic start rpm range 25,000-72,000 exhaust temperature 750℃ fuel consumption 1735g/min fuel aviation kerosene lube oil 3%-5% maintenance cycle every 25 hours Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 12: Parameters Of Engine Operation Control

    0.5S ejection voltage run voltage 4.5V rpm stable cool 3,000 rpm note:all data are measured at isa condition(temperature:15℃&pressure:1atm). Page http://www.swiwin.com SWIWIN TURBOJET EQUIPMENT CO.,LTD...
  • Page 13: Safety Instructions

    3. SAFETY INSTRUCTIONS 3.1 SAFETY NOTICE 1.thank you for using the swiwin micro turbojet engine. the working state of the turbojet engine is essentially highly extreme mechanical work, which poses a certain degree of danger. the operator must be familiar with the operating points and recognize the risks before use.
  • Page 14: Engine Noise Protection

    2. testers should seek medical attention promptly if they experience any adverse reactions (including but not limited to dizziness, tinnitus, nausea, loss of appetite, difficulty breathing, arrhythmia, etc.). Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 15: Safe Distance

    5 meters in front of the engine (intake direction) and 40 meters on both sides. when the engine is running, all personnel must be in a safe area. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 16: Hazardous Areas Of The Engine

    ●prepare fire extinguishing equipment before operating the engine. DANGEROUS AREAS DURING ENGINE START- UP AND IDLE dangerous area engine malfunction spray hazardous area ENGINE 20% THROTTLE TO FULL THRUST DANGER ZONE dangerous area engine malfunction hot spray hazardous area Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 17: Fire Handling Methods

    performance.
  • Page 18: Installation And Debugging

    4. INSTALLATION AND DEBUGGING the sw600pro engine is equipped with a dedicated fixing clamp. before operating the engine, please make sure that the clamp is securely fastened and clamped in the groove of the casing. be careful not to overtighten the fixing screws to prevent deformation of the engine casing and affect the fixing effect.
  • Page 19: Engine Usage Instructions

    5. ENGINE USAGE INSTRUCTIONS 5.1 ENGINE PACKING LIST open the package, the engine packing list is as follows Engine body ECU(V5) Fixed bracket Connector Upgrade Tool (One to Two) Signal Connection Plug Power Connection Plug Tubing Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 20: Engine Connection Diagram

    5.2 ENGINE CONNECTION DIAGRAM Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 21: Sw600Pro Electrical Connection Method

    5.3 SW600PRO ELECTRICAL CONNECTION METHOD the engine data connection is completed through ecu (v5), which has three electrical connection sockets on the side, namely db15 (male) plug, db15 (female) plug, and db3 (male) plug. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 22: Definition Of External Signal Connection Plug

    5.4 DEFINITION OF EXTERNAL SIGNAL CONNECTION PLUG the sw600pro engine signal line plug adopts ws16j7 tq aviation plug, and the plug definition is as follows: definition of power interface 1:empty 2:positive electrode (VCC) 3:negative electrode(GND) 2:GSU data 3:GSU power supply positive Rs232 Definition Of Signal Line Wiring 4:GSU negative power supply...
  • Page 23: About Control Protocol

    ②the data recording content includes but is not limited to engine speed, engine throttle, oil pump voltage, engine status, and error messages. ③provide engine data analysis software for post flight data analysis. ④customization is supported within the scope of the engine control protocol. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 24: Instructions For Connecting Engines With Different

    5.6 INSTRUCTIONS FOR CONNECTING ENGINES WITH DIFFERENT STARTING MODES 5.6.1NSTRUCTIONS FOR CONNECTING AND STARTING THE ENGINE CONTROLLED BY THE RE232 SERIAL PORT TOOL Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 25: Gsu User Manual

    "+" and "-" buttons to manually select from nine options. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 26: Engine Startup Settings

     glow plug: the voltage value supplied to the ignition head during engine ignition generally does not exceed 7v. when the weather is cold or the ignition only emits smoke without Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 27: Engine Operating Parameter Setting Interface::25

    "-" to select various parameter options, press the ok key to select the option, and then press the plus sign "+" and minus sign "-" to set the size and value of the Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 28: Interface

    "+" and minus "-" keys to select the calibration remote control and enter the remote control operation calibration learning parameter setting interface below. press the plus sign "+" and minus sign "-" to select various parameter options, Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 29: Starting Motor Parameter Setting Interface

    eject time: control the time for the starter motor to pop up the clutch eject voltage: the voltage value when the clutch is disengaged. run voltage: the voltage value at which the motor operates normally during the start-up phase. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 30: Engine Cooling Parameter Setting Interface

    ①set the cooling speed after normal shutdown, and stop cooling when the engine automatically cools down to 80 ℃ after normal shutdown. cooling is the continuous operation of the starter motor, as the ecu cannot determine whether there is a fire Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 31: Other Parameter Setting Interface

    clearbatused: after the test is completed, reset all the battery used in the ecu to zero (for recording purposes) adjust temp: adjust according to the environment. pump type: adjust according to the oil pump used. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 32: Test Parameter Setting Interface

    GSU THE SCREEN WILL DISPLAY: TEST ENGINE TEST FUEL PUMP TEST IGNITI PUMP TEST FUEL VALUE TEST GAS VALUE TEST GLOWPLUG TEST STARTER Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 33: Data Chart Display Interface

    5.7.11 SET LANGUAGE INTERFACE: by selecting, the monitor can be set to different languages such as english, 中文(简体) , 中文(繁体) and espanol. GSU THE SCREEN WILL DISPLAY: SET LANGUAGE ENGLISH 中文(简体) 中文(繁体) SPANISH RESET CONFIG Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 34: Temperature Calibration

    "other" select 'adjust temp' and click '+-' to adjust the temperature up and down, keeping the corrected temperature consistent with ambient temperature. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 35: Ecu(V5)Usage Instructions

    5.8 ECU(V5)USAGE INSTRUCTIONS 5.8.1 HARDWARE PREPARATION the following hardware is required for downloading or changing settings and parameters of ecu (v5) data ② Upgrade Tool (One To Two) ① Engine ③ Computer ④ ECU(V5) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 36 ⑤ Signal Line ⑥ Power Cord Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 37: Ecu(V5) Detailed Introduction

    Pin 13 : rx port of rs232 Pin 14 : tx port of rs232 Pin 15 : rs232 ground wire note: the rs232 signal cable supports both 232 serial port control and ppm control. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 38: Power Interface

    Pin 27 : positive pole of temperature sensor Pin 28-30 : interface for starting motor c Pin 31-32 : fire head ground wire interface Pin 33 : interface of huotou 2 Pin 34 : interface of fire head 1 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 39: Oil Inlet

    36:oil outlet, responsible for supplying oil to the main oil circuit of the engine number 37:oil outlet, responsible for supplying oil to the engine ignition oil circuit CONNECT AS SHOWN IN THE FOLLOWING DIAGRAM ECU ( V5 ) 5.8.3 CONNECT 1.ECU(V5) CONNECTION DIAGRAM Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 40 2. CONNECT THE ECU (V5) AND WIRING HARNESS AS SHOWN IN THE FOLLOWING FIGURE ③ XT60H-M ① Signal Plug ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 41 3. CONNECT THE ECU (V5) TO THE WIRING HARNESS AND ENGINE AS SHOWN IN THE FOLLOWING DIAGRAM ② Data Line ① Signal Plug ③ XT60H-M Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 42 ③ XT60H-M ① Signal Plug ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 43 4.CONNECT AS SHOWN IN THE DIAGRAM BELOW, ECU (V5) IS CONNECTED TO THE COMPUTER THROUGH AN UPGRADE TOOL Computer Engine ECU(V5) Upgrade Tool 5.CONNECT THE BATTERY AS SHOWN IN THE FOLLOWING DIAGRAM ③ XT60H-M ① Signal Plug ④Battery ② Data Line Power Plug Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 44: Software Upgrade

    5.8.4 SOFTWARE UPGRADE 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download upgrade tools. 2. open upgrade tools to upgrade the software, double-click to select the corresponding software version, and wait for the upgrade to complete.
  • Page 45: Data Download

    5.8.5 DATA DOWNLOAD 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download ecu tools ( user ) software. 2. open the ecu tools ( user ) software, click on "history" and wait for the data to load, then click on "save data"...
  • Page 46: Modify Baud Rate/Change Setting Parameters

    5.8.6 MODIFY BAUD RATE/CHANGE SETTING PARAMETERS 1. after the hardware is ready, log in to the swiwin website http://www.swiwin.com download ecu tools ( user ) software. open the ecu tools ( user ) software, click "set parameters" to open the settings interface, and click "modify"...
  • Page 47: Cancel Remote Control Signal Loss Monitoring

    "speed closed-loop control", etc. note: at the factory, all parameters and characteristic parameters of the engine have been set according to the engine performance and customer requirements. please make sure to communicate with swiwin after-sales personnel before making any changes. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 48: Engine Debugging

    ●confirm that 3% -5% lubricating oil is mixed in the fuel. ●the fuel tank is full, and the sw600pro engine has a fuel consumption of 1690g/min. the sufficient fuel level will be determined based on the flight time you have booked.
  • Page 49: Engine Start And Stop

    (current changes on the test function interface), and determine that all engine components are working properly before starting the test. ●click "start" to start the engine. after reaching idle speed, control the engine speed through the throttle lever, and click "stop/cooling" to stop the engine. Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 50: Engine Operating Status Description

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD.
  • Page 51: Frequently Asked Questions And Answers

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 52: Analysis Of Ecu Error Faults

    4 seconds during preheating, there is a significant decrease in exhaust temperature low temperature during acceleration, there is a significant decrease in exhaust temperature Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 53 (only supported by bus controller engine offline version) Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 54: Compatibility

    SERVER 2003 (32、 64 位) /VISTA/WINDOWS 7 YHL-B232 AN EXTERNAL POWER SOURCE (32、64 位)、WINDOWS 8、WINDOWS10 EQUIPPED WITH 5V/500MA POWER OUTPUTS 9.2 UPGRADER COMPATIBILITY NAME PERFORMANCE INDEX COMPATIBILITY SUPPORT COMPUTER SYSTEMS : UPGRADER ----- (ZK-LINK V1.4) WINDOWS7、WINDOWS 8、WINDOWS10 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 55: Storage、Lubrication And Oil Tank

    10. STORAGE、LUBRICATION AND OIL TANK 10.1 STORAGE AND LUBRICATION 1.all models of swiwin engines can use kerosene or diesel as fuel, and are mixed with 3% -5% lubricating oil. this mixed lubricating oil is also used in the bearing lubrication system, and it is recommended to use xuan yun brand or mobil pegasus no.2 lubricating oil.
  • Page 56: Engine Maintenance And Upkeep

    time.
  • Page 57: After Sales Service

    2. swiwin promises to provide free product warranty service within the valid warranty period from the date of product sale, and customers do not need to pay for replacement parts.
  • Page 58 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 59 3. if you need the engine to be returned to the factory for maintenance and repair, please http://www.swiwin.com or swiwin official log in to the official website of swiwin company account to contact customer service, fill in the 《 engine maintenance application form 》 , and...
  • Page 60: Disclaimer

    Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...
  • Page 61 Page SWIWIN TURBOJET EQUIPMENT CO.,LTD. http://www.swiwin.com...

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