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Summary of Contents for SteamOvap ISE
- Page 1 STEAM EXCHANGE HUMIDIFIER Installation and Operation Manual Please read and save this manual steamOvap technologies inc, 1490 Mazurette, Montreal, Qc, H4N 1H2, Canada Tel.: 1-844-357-4477 • www.steamOvap.com Rev.240301...
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Page 3: Introduction
1-844-357-4477 Description ISE steam exchange humidifier is a steam generator that uses pressurized steam heat exchanger to produce pure and sterile steam at atmospheric pressure that is distributed in air handling unit or ventilation duct, or directly into space. -
Page 4: Intended Use
End of life disposition Ensure that ISE steam exchange humidifier is empty from water, if not proceed same way as for a standard drain for service. Disconnect ISE steam exchange humidifier from power supply, electrical control signal, water main supply, Steam line, and drain. -
Page 5: Table Of Contents
Table of content Introduction..........................3 Table of content........................5 Safety warnings........................6 Before to proceed to Installation..................7 ISE Overview........................8 Installation overview......................12 Installation – step 1 Positioning & Mounting..............13 Installation – step 2 Water supply installation..............17 Installation – step 3 Drain installation................19 Installation – step 4 Pressurized steam & condensate installation........21 Installation –... -
Page 6: Safety Warnings
Others Risk of flooding. In order to avoid any risk of flooding steamOvap recommends a Hi limit humidity switch installed in the air duct downstream of the steam distribution ramp. Risk of freezing. Plan an anti-freeze system in case of installation in a location that would be exposed to outside conditions and susceptible of freezing. -
Page 7: Before To Proceed To Installation
2. Verify that model of the humidifier matches the purchase order and that all accessories are included. 3. Any missing item should be reported as soon as possible to steamOvap or its representative and within 5 business days after receipt. -
Page 8: Ise Overview
O V E R V I E W ISE Overview ISE steam exchange humidifier Figure 1 – ISE Overview ISE product designation & name plate steamOvap technologies inc. Steam exchange humidifier ISE120-120/1 MODEL YY-DDDXXX 120lb/h @ 15PSI 15PSI [103kPa] CAPACITY... - Page 9 Nominal Voltage Nb of Phase Options MB Mounting Bracket FS Floor Stand B BACnet RS485 RT Roof top enclosure ISE 120 - 120 / 1 - MB ISE capacity & power requirement Steam Capacity Power requirement Model 5PSI 10PSI 15PSI...
- Page 10 O V E R V I E W ISE Dimensions Figure 3 – ISE Dimensions , single module Dimensions Nb Cyl Nb Steam Model + size Outlet + Ø weight 1x 1-1/2in ISE30 20in 32in 13in 60lb small [DN40] 1x 2in...
- Page 11 O V E R V I E W Figure 4 – ISE Dimensions, two modules Nb Steam Nb Cyl Dimensions Model Outlet + Ø + size weight ISE440 63-3/4in 53in 20in 400lb large 3in [DN80] ISE600 3-1/2in 63-3/4in 53in 20in...
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Page 12: Installation Overview
(waste water) with P Trap Figure 5 – installation overview Typical installation steps : 1. Positioning & mounting of ISE steam exchange humidifier 2. Water supply installation 3. Drain installation 4. Pressurized steam & condensate return lines installation 5. Atmospheric steam line installation for duct humidification 6. -
Page 13: Installation - Step 1 Positioning & Mounting
ISE steam exchange humidifier should be installed in a well-ventilated and dry environment. If local is subject to below freezing point temperature, activation of ant freezing function of the ISE steam exchange humidifier is required. - Page 14 Clearance guidelines There is no minimum clearance on left side of the ISE steam exchange humidifier, but it is a good practice to have a clearance of 4 to 8 in [100 to 200mm] for ease of installation and service.
- Page 15 I N S T A L L A T I O N Wall Mounting bracket & weight Figure 7 mounting bracket for single module (ISE30 to 300) Figure 8 – 2 modules mounting bracket (ISE440 & 600) Weight Model Nb Cyl + size Net Weight Oper.
- Page 16 1. Verify that wall structure and strength is appropriate to support the operating weight of the ISE steam exchange humidifier. In case that wall is not solid enough to support operating weight of ISE humidifier, install it on a floor stand (FS option is available to your steamOvap representative).
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Page 17: Installation - Step 2 Water Supply Installation
Water supply pressure: 15 to 80PSI [1 to 5bar] Water supply temperature: 37 to 105°F [3 to 40°C] ISE steam exchange humidifier can accept a wide range of water quality. Untreated water will lead to scale deposits that will need to be regularly removed from steam chamber. -
Page 18: Water Supply Connection
1. Install a manual; shut off valve on the water main line. 2. If ISE humidifier is supplied with tap water it is recommended to install a 10µ sediment filter on the line. This filter will protect internal water fill valve from clogging. -
Page 19: Installation - Step 3 Drain Installation
Drain outlet dimension: : (1x)1-1/4in [32mm] ISE440 to 600 : (2x)1-1/4in [32mm] ISE Humidifier Slope minimum 5° 2 collars (by others) Open drain offset from ISE 1-1/2in [DN40] minimum Connection sleeve 1-1/4in [DN32] (supplied) Vertical Length 18in [45cm] minimum Drain P trap... - Page 20 A minimum of 18in [45cm] vertical run before P trap or obstruction must be provided 2. If required, install a connection sleeve 1-1/4 [32mm] at the drain outlet of the ISE humidifier to the drain pipe, and secure it with 2 collars.
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Page 21: Installation - Step 4 Pressurized Steam & Condensate Installation
Vacuum breaker (by others) between actuated control valve and ISE heat exchanger inlet and at any high point of the pressurized steam piping nipple and union (by others) to the inlet and outlet of the ISE heat exchanger for ease of service. •... -
Page 22: Condensate Line Installation
Figure 14 – Actuated control valve recommendation Condensate line installation: Do not use thermostatic or Thermodynamic traps for condensate from ISE heat exchanger. Condensate must be drained to a non-pressurized boiler condensate return line. Risk of heat exchanger damage, Do not use pressurized steam to lift condensate. -
Page 23: Installation - Step 5 Steam Line Installation
Slope : 2° minimum SRC cover plate Condensate line (with seal) Slope : 2° minimum Vertical run 12in [30cm] minimum Steam exchange Humidifier Figure 17 – SRC & SRCX installation – with dedicated condensate return line to ISE... - Page 24 Note: when using rigid stem pipe (stainless steel or copper) it is a good practice to connect in between the steam ramp, ISE steam exchange humidifier and pipe by using a small length of steam hose for ease of installation and service.
- Page 25 I N S T A L L A T I O N Steam ramp description SRS - Steam ramp SRC - Steam ramp without dedicated condensate return with dedicated condensate return 5° Figure 19 – SRC Figure 18 – SRS Avoid any possible trouble due to condensate flow Simpler to install, but not recommended when large against the steam flow inside steam pipe or hose.
- Page 26 Aligned Staggered Figure 26 – SRS & SRSX minimum distances In order to avoid condensing on the duct surface or on ramps, steamOvap recommends the following minimum distances: ht(min) Minimum height distance between end of top ramp (#3) and top of the duct.
- Page 27 Aligned Staggered Figure 27 – SRC & SRCX minimum distances In order to avoid condensing on the duct surface or on ramps, steamOvap recommends the following minimum distances: ht(min) Minimum height distance between end of top ramp (#3) and top of the duct.
- Page 28 I N S T A L L A T I O N steamOsorb installation Top bracket SOS-R vertical steam ramps Condensate return Bottom bracket SOS-H header Figure 28 – steamOsorb multiramp installation 180° Figure 29 steam ramp profile and outlets position Please refer to steamOsorb IOM for installation guidelines.
- Page 29 Figure 30 – steamOsorb multiramp install lower than ISE When SR steam ramp or SOS steamOsorb multiramp is installed lower than ISE humidifier steam outlet, a tee with condensate port must be installed at the lowest point of the steam line.
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Page 30: Installation - Step 6 Power Supply Installation
Connect the earth conductor with a lug and secure it to the GND threaded stud.. 4. Secure and attach the supply wiring, and close the transformer cover. 5. It is a good practice to install a switch of disconnect closed to the ISE humidifier in order to easily shutting it down for service. -
Page 31: General Guidelines
100VA Transformer 24Vac 24Vdc 0-10Vdc Temp Contactor Water level Foam PT1000 -1 ADC sp Hi limit Humidifier Fuse (on cylinder) PT1000 Frame 6 Amp On/Off rocker ISE Main controller PCBA switch Actuator control signal Figure 32 – Actuated valve connection... -
Page 32: Installation - Step 8 Control Installation
An enable dry contact can also be wired to switch the humidifier ON or OFF, this enable contact can be used either as a third safety control or as a way to control the humidifier ON and OFF, although ISE humidifier is fully modulating. - Page 33 1. Ensure that the safety contact for Air proving switch and Hi limit humidistat are connected to the terminals 4 and 5. 2. Connect the applicable controls according to the above wiring diagram 3. Selection of control signal is done through set-up screens once the ISE humidifier will be powered.
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Page 34: Verification Before Start-Up
pressure in the steam line. Risk of flooding. In order to avoid any risk of flooding steamOvap recommends a Hi limit humidity switch installation in the air duct downstream of the steam distribution ramp. Risk of freezing. Plan an anti-freeze system in case of installation in a location that would be exposed to outside conditions and susceptible of freezing. -
Page 35: Configuration & Operation
C O N F I G U R A T I O N & O P E R A T I O N Configuration & Operation Dashboard screen Dashboard screen is also the main/home screen ISE by steamovap Navigation tabs Demand & Output information Activity log shows status, date &... -
Page 36: Overview Screen
O P E R A T I O N Overview screen Overview screen gives all information on internal sensors and control settings and allow ordering a drain for service ISE by steamovap Order drain for service 1) select steam generator 2) click on start;... -
Page 37: Icon Status
O P E R A T I O N Icon status An icon status located at the right hand side in the footer of the screen indicate the status of the ISE humidifier ISE is OK and in operation or stand by. - Page 38 O P E R A T I O N Control Setting screen Control setting screen allows user (control engineer) to set signal and parameters to control the ISE steam exchange humidifier. Access to this screen can be restricted with password. In this case password is 3549...
- Page 39 O P E R A T I O N Control setting / control config Control setting is composed of 3 sub sections: Control config. ISE by steamovap Setpoint & output config. Hi Limit config. Select control source If analog demand is...
- Page 40 C O N F I G U R A T I O N & O P E R A T I O N Control setting / setpoint & output config ISE by steamovap Select setpoint source If internal set point is selected, indicate the RH% or Temp.
- Page 41 C O N F I G U R A T I O N & O P E R A T I O N Control setting / Hi Limit config ISE by steamovap Select RH% Hi limit source If internal RH% Hi limit is selected, indicate the...
- Page 42 Humidifier setting screen allows user (mechanical contractor) to set humidifier parameters. Access to this screen can be restricted with password. In this case password is 7030 Humidifier setting / setting 1 ISE by steamovap Humidifier setting is composed of 4 sub sections:...
- Page 43 C O N F I G U R A T I O N & O P E R A T I O N Humidifier setting / setting 2 ISE by steamovap Activate antifreeze function if IER is located in a location where freezing can occur...
- Page 44 C O N F I G U R A T I O N & O P E R A T I O N Humidifier setting / Main setting ISE by steamovap Software revision Export and/or import user config for quick set-up...
- Page 45 Alarm level 1, critical alarm will stop operation of ISE humidifier, if latched will need manual reset by service technician. Alarm level 2, non-critical alarm will not stop operation of ISE humidifier, auto reset as soon as default is over. Alarm...
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Page 46: Warranty
No liability whatsoever shall be attached to steamOvap until said products have been paid for in full and then said liability shall be limited to the original purchase price for the product. Any further warranty must be in writing, signed by an officer of steamOvap. - Page 48 2024 steamOvap technologies inc. 1490 Mazuretter Montreal, Qc, H4N 1H2 Canada Tel.: +1-844-357-4477 info@steamOvap.com www.steamOvap.com Information contained in this manual is subject to change without notice. To obtain the latest technical information visit our website at www.steamOvap.com...
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