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SteamOvap ISE30 Installation And Operation Manual

Steam exchange humidifier
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ISE
STEAM EXCHANGE HUMIDIFIER
Installation and Operation Manual
Please read and save this manual
steamOvap technologies inc, 1490 Mazure e, Montreal, Qc, H4N 1H2, Canada
Tel.: 1-844-357-4477 •
www.steamOvap.com
Rev.200701

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  • Page 1 STEAM EXCHANGE HUMIDIFIER Installation and Operation Manual Please read and save this manual steamOvap technologies inc, 1490 Mazure e, Montreal, Qc, H4N 1H2, Canada Tel.: 1-844-357-4477 • www.steamOvap.com Rev.200701...

  • Page 3: Introduction

     Easy and quick regular maintenance with no tool required.  Log of events and alarms easy to export.  Modbus RTU remote communica on  Op onal remote communica on BACnet (RS485)  Three year warranty (when installa on is commissioned by steamOvap authorized service representa ve)
  • Page 4 Any other use or opera on outside the above design scope without wri en authoriza on from steamOvap may lead to trouble and hazardous condi ons and will void warranty. No altera on or modifica on to the humidifier must be done without wri en authoriza on from steamOvap.

  • Page 5: Table Of Contents

    Table of content Introduction....................3 Table of content..................5 Safety warnings..................6 Before to proceed to Installation..............7 ISE Overview.....................8 Installation overview................11 Installation – step 1 Positioning & Mounting..........12 Installation – step 2 Water supply installation..........17 Installation – step 3 Drain installation............19 Installation – step 4 Pressurized steam & condensate installation...21 Installation –...

  • Page 6: Safety Warnings

    Others Risk of flooding. In order to avoid any risk of flooding steamOvap recommends a Hi limit humidity switch installed in the air duct downstream of the steam distribu on ramp.

  • Page 7: Before To Proceed To Installation

    2. Verify that model of the humidifier matches the purchase order and that all accessories are included. 3. Any missing item should be reported as soon as possible to steamOvap or its representa ve and within 5 business days a er receipt.

  • Page 8: Ise Overview

    O V E R V I E W ISE Overview section ISE steam exchange humidifier Figure 1 – ISE Overview ISE product designation & name plate Figure 2 –ISE Name plate...
  • Page 9 ISE capacity & power requirement Steam Capacity Power requirement Model 5PSI 10PSI 15PSI Power Voltage [34kPa] [69Kpa] [103kPa] 4lb/h 15lb/h 30lb/h 120Vac/1ph ISE30 100W or 240/1ph [1.8kg/h] [6.8kg/h] [13.6kg/h] 7b/h 30b/h 60b/h 120Vac/1ph ISE60 100W or 240/1ph [3.2kg/h] [13.6kg/h] [27.3kg/h]...
  • Page 10 Figure 4 – ISE Dimensions , two modules , model ISE400 Nb Cyl Nb Steam Dimensions Model Outlet + Ø + size weight 1x 2in 27-1/4in 35in 18-1/4in 80lb ISE30 small [DN40] [682mm] [875mm] [456mm] [36kg] 1x 2in 27-1/4in 35in 18-1/4in 85lb ISE60...

  • Page 11: Installation Overview

    section I N S T A L L A T I O N Installation overview General 1. Installa on of this humidifier should be carried out by trained and qualified personnel. 2. Any work related to installa on of this humidifier must comply with local code and regula on regarding safety and preven on of accidents.
  • Page 12 If local is subject to below freezing point temperature, ac va on of ant freezing func on of the ISE steam exchange humidifier is required. For outdoor installa on please contact your steamOvap representa ve to order and install special outdoor op onal enclosure for IER.
  • Page 13 I N S T A L L A T I O N Clearances Figure 6 – minimum clearances Clearance guidelines There is no minimum clearance on le side of the ISE steam exchange humidifier, but it is a good prac ce to have a clearance of 4 to 8 in [100 to 200mm] for ease of installa on and service.
  • Page 14 I N S T A L L A T I O N Wall Mounting bracket & weight Figure 7 moun ng bracket for single Figure 8 – 2 modules moun ng bracket module (ISE30 to 200) (ISE400) Weight Model Nb Cyl + size Net Weight Oper.
  • Page 15 Distance between the 2 holes in Moun ng bracket is 15in [381mm] for ISE30 to ISE200 36-1/2in [913mm] for ISE400 3. Use anchors of sufficient size (at least 3/8in [9m]). Install the moun ng bracket to the wall or support.
  • Page 16 I N S T A L L A T I O N Installation – step 2 Water supply installation Water supply specification & quality: Water supply pressure: 15 to 80PSI [1 to 5bar] Water supply temperature: 37 to 105°F [3 to 40°C] ISE steam exchange humidifier can accept a wide range of water quality.
  • Page 17 I N S T A L L A T I O N Connec on Flexible braided hose supplied NPT½ female Water supply Manual shut off valve [by others] Filter (10 µ) – recommanded [by others] ( if connected to tap water main) Connec on 3/8'’...
  • Page 18 Drain installation Water drained specification: Drained water maximum temperature: 140°F [60°C] when supplied with cold water supply Drained water flow rate: 6.6 GPM [25 l/min] ISE30 to 200 Drain outlet dimension: : (1x)1-1/4in [32mm] ISE300 & 400 : (2x)1-1/4in [32mm] ISE Humidifier...
  • Page 19 I N S T A L L A T I O N Installation steps : 1. Ensure that an Open drain with a P-trap is installed offset from the ISE humidifier. IMPORTANT: Risk of malfunc on. A minimum slope angle of 5 degree of the drain hose or pipe and a minimum length of 12in [30cm] must be provided between the drain outlet of the ISE humidifier and the open drain inlet.

  • Page 20: Installation - Step 4 Pressurized Steam & Condensate Installation

    I N S T A L L A T I O N Installation – step 4 Pressurized steam & condensate installation Pressurized steam supply piping must conform to local codes and regula ons. Risk of damage to ISE humidifier. Steam piping should be supported to avoid stress to steam components and/or ISE humidifier heat exchanger.
  • Page 21 I N S T A L L A T I O N 45.0° 45.0° Figure 14 – Actuated control valve recommenda on Condensate line installation: Do not use thermosta c or Thermodynamic traps for condensate from ISE heat exchanger. Condensate must be drained to a non-pressurized boiler condensate return line. Risk of heat exchanger damage, Do not use pressurized steam to li condensate.

  • Page 22: Installation - Step 5 Steam Line Installation

    I N S T A L L A T I O N Installation – step 5 Steam line installation Horizontal duct Air direc on this side or the other Supply duct SRS steam ramp without dedicated Slope : 2° minimum condensate return SRS cover plate Ver cal run 12in [30cm]...
  • Page 23 I N S T A L L A T I O N Installation steps : 1. Posi oning & moun ng of SR (S, C, SX or CX) steam ramp to the ven la on duct wall by using metal screw 2.
  • Page 24 I N S T A L L A T I O N Steam ramp description SRS - Steam ramp SRC - Steam ramp without dedicated condensate return with dedicated condensate return 5° Figure 19 – SRC Figure 18 – SRS Avoid any possible trouble due to condensate Simpler to install, but not recommended flow against the steam flow inside steam pipe...
  • Page 25 Aligned Staggered Figure 26 – SRS & SRSX minimum distances In order to avoid condensing on the duct surface or on ramps, steamOvap recommends the following minimum distances:  ht(min) Minimum height distance between end of top ramp (#3) and top of the duct.
  • Page 26 Aligned Staggered Figure 27 – SRC & SRCX minimum distances In order to avoid condensing on the duct surface or on ramps, steamOvap recommends the following minimum distances:  ht(min) Minimum height distance between end of top ramp (#3) and top of the duct.
  • Page 27 I N S T A L L A T I O N steamOsorb installation Top bracket SOS-R vertical steam ramps Condensate return Bottom bracket SOS-H header Figure 28 – steamOsorb mul ramp installa on 90° Figure 29 steam ramp profile and outlets posi on Please refer to steamOsorb IOM for installa on guidelines.
  • Page 28 I N S T A L L A T I O N steamOsorb or steam ramp installed lower than ISE humidifier steam outlet Figure 30 – steamOsorb mul ramp install lower than ISE When SR steam ramp or SOS steamOsorb mul ramp is installed lower than ISE humidifier steam outlet, a tee with condensate port must be installed at the lowest point of the steam line.
  • Page 29 Power requirement Nb of Nb of Power Model module connec on Power Voltage Current 120Vac/1ph 0.9A ISE30 to 200 100W 240Vac/1ph 0.5A 120Vac/1ph 1.8A ISE300 & 400 2x 100W 240Vac/1ph 1.0A Installation steps : 1. Make sure power supply is disconnected before to proceed 2.
  • Page 30 I N S T A L L A T I O N Installation – step 7 Actuated valve connection General guidelines Actuated control valve should be connected as described in the wiring diagram a junc on box (by others) should be installed for easy connec on (+) Red 24Vac actuated (-) Black...
  • Page 31 I N S T A L L A T I O N Installation – step 8 Control installation General guidelines for control installation It is a good prac ce to install the following safety controls:  An air proving switch (APS) in the same duct as the humidifier’s steam ramp so that it can prevent humidifier from producing steam in case there is no air flow.
  • Page 32 I N S T A L L A T I O N Admissible control signal Control Admissible signals External analog signal for 0-10Vdc, 2-10Vdc, 4-20mA demand On-Off external signal Dry contact Propor onal RH% or 0-10Vdc, 2-10Vdc, 4-20mA temperature sensor Installation steps : 1.

  • Page 33: Verification Before Start-Up

    Risk of malfunc on. Steam lines should not have any restric on or blockage that may cause a burst of pressure in the steam line. Risk of flooding. In order to avoid any risk of flooding steamOvap recommends a Hi limit humidity switch installa on in the air duct downstream of the steam distribu on ramp.
  • Page 34 I N S T A L L A T I O N  Actuated control valve Verify that the actuated control valve is properly connected as indicated in this • IOM.  Control circuit Verify that safety controls such as air proving switch and Hi limit humidistat •...

  • Page 35: Configuration & Operation

    & O P E R A T I O N Configuration & Operation section Dashboard screen Dashboard screen is also the main/home screen ISE by steamovap Naviga on tabs Demand & Output informa on Ac vity log shows status, date & me of...
  • Page 36 O P E R A T I O N Overview screen Overview screen gives all informa on on internal sensors and control se ngs and allow ordering a drain for service ISE by steamovap Order drain for service 1) select steam generator 2) click on start;...
  • Page 37 C O N F I G U R A T I O N & O P E R A T I O N Icon status An icon status located at the right hand side in the footer of the screen indicate the status of the ISE humidifier IER is OK and in opera on or stand by.
  • Page 38 Control se ng screen allows user (control engineer) to set signal and parameters to control the ISE steam exchange humidifier. Access to this screen can be restricted with password. In this case password is 3549 Pop up to enter password ISE by steamovap Pop Up for password entry Access password are: ...
  • Page 39 O P E R A T I O N Control se ng / control config Control se ng is composed of 3 sub sec ons: Control config. ISE by steamovap Setpoint & output config. Hi Limit config. Select control source If analog demand is...
  • Page 40 C O N F I G U R A T I O N & O P E R A T I O N Control se ng / setpoint & output config ISE by steamovap Select setpoint source If internal set point is selected, indicate the RH% or Temp.
  • Page 41 C O N F I G U R A T I O N & O P E R A T I O N Control se ng / Hi Limit config ISE by steamovap Select RH% Hi limit source If internal RH% Hi limit is selected, indicate the...
  • Page 42 Humidifier se ng screen allows user (mechanical contractor) to set humidifier parameters. Access to this screen can be restricted with password. In this case password is 7030 Humidifier se ng / se ng 1 ISE by steamovap Humidifier se ng is composed of 4 sub sec ons:...
  • Page 43 C O N F I G U R A T I O N & O P E R A T I O N Humidifier se ng / se ng 2 ISE by steamovap Ac vate an freeze func on if IER is located in a loca on where freezing can occur...
  • Page 44 C O N F I G U R A T I O N & O P E R A T I O N Humidifier se ng / Main se ng ISE by steamovap So ware revision Export and/or import user config for quick set-up Password access for control or humidifier se ngs...
  • Page 45 C O N F I G U R A T I O N & O P E R A T I O N List of alarms In case of alarm, the status icon located at the right hand side in the bo om footer of the screen can be either: Alarm level 1, cri cal alarm will stop opera on of ISE humidifier, if latched will need manual reset by service technician.

  • Page 46: Warranty

    90 days, whichever is longer. No liability whatsoever shall be a ached to steamOvap un l said products have been paid for in full and then said liability shall be limited to the original purchase price for the product. Any further warranty must be in wri ng, signed by an officer of steamOvap.
  • Page 47 2020  steamOvap technologies inc. 1490 Mazure er Montreal, Qc, H4N 1H2 Canada Tel.: +1-844-357-4477 info@steamOvap.com www.steamOvap.com Informa on contained in this manual is subject to change without no ce. To obtain the latest technical informa on visit our website at www.steamOvap.com...

This manual is also suitable for:

Ise60Ise100Ise200Ise400

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