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Endress+Hauser MARSIC280 Operating Instructions Manual
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Endress+Hauser MARSIC280 Operating Instructions Manual

Endress+Hauser MARSIC280 Operating Instructions Manual

Ship emission measuring devices
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8030498/AE00/V3-0/2024-06
Operating Instructions
MARSIC280
Ship Emission Measuring Devices

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Summary of Contents for Endress+Hauser MARSIC280

  • Page 1 Products Solutions Services 8030498/AE00/V3-0/2024-06 Operating Instructions MARSIC280 Ship Emission Measuring Devices...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for Endress+Hauser SICK GmbH+Co. KG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.

  • Page 3: Table Of Contents

    Transport and storage............... 22 Transport....................Storage...................... Mounting and electrical installation..........23 Safety......................5.1.1 Equipment protection.............. 5.1.2 Disconnecting device.............. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 4 Changing the user level in SOPAS ET: ............ Data backup and data recovery............... 6.4.1 Backing up the data..............6.4.2 Recovering the data..............Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 5 Performing sensitivity validation or adjustment........7.10 Programming automatic adjustment and validation......7.11 Switching the device off................Menus....................95 Password....................Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 6 10.3 Malfunctions..................... 136 10.3.1 Logbook description..............136 Decommissioning................144 11.1 Switching off....................144 11.1.1 Switching the device off............144 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 7 Annex....................153 13.1 Licenses....................153 13.1.1 Liability disclaimer..............153 13.1.2 Software licences..............153 13.1.3 Source codes................153 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 8: About This Document

    These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other Endress+Hauser measuring devices. The standards referred to in these Operating Instructions are to be observed in the respective valid version.

  • Page 9: Warning Levels / Signal Words

    Endress+Hauser uses standardized data interfaces, such as standard IP technology, in its products. The focus here is on product availability and features. Endress+Hauser always assumes that the customer is responsible for the integrity and confi‐dentiality of data and rights involved in connection with using the products.

  • Page 10: Safety Information

    Safety information Basic safety information Read and observe these Operating Instructions. ► Observe all safety instructions. ► If anything is not clear: Please contact Endress+Hauser Customer Service. ► Document retention These Operating Instructions Must be kept for reference. ► Must be passed on to new owners.

  • Page 11: Dangerous Substances

    Significance Warning for general hazard Warning for hazard by electric voltage, possibly also by residual electric voltage Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 12: Intended Use

    Observe all the safety information in the relevant Section. ► Intended use MARSIC280 is a modular multi-component analyzer system for continuous measure‐ ment of exhaust gas concentrations of SO2 and CO2 from exhaust gas cleaning sys‐ tems on vessels. Unintended use The system is designed for inside installation below deck.
  • Page 13 • Authorized operator Ü specialist device knowledge (possibly customer training at Endress+Hauser) • Service training Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 14: Product Description

    Product identification Overview Product name MARSIC280 Manufacturer Endress+Hauser SICK GmbH+Co. KG, Bergener Ring 27, 01458 Ottendorf-Okrilla, Germany Type plate Type plates are located on the outside on the right of the housing. Type plate Figure 1: Analyzer type plate, schematic representation...

  • Page 15: Layout And Function

    Check (validation) and adjustment • Zero point adjustment • Reference point adjustment • Purging the gas sampling unit Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 16: Analyzer

    8 Data interfaces 9 Gas module (flow/humidity/pressure) ß Analyzer module CO (FINOR) à Analyzer module SO (DEFOR) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 17: Sample Conditioning And Distribution Unit

    Figure 2: Gas sampling unit for indoor installation (system-specific) Weather protection hood Gas sampling tube Filter housing Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 18: Gas Sampling Unit For Outdoor Installation

    When no voltage is applied, the heated sample gas line and the analyzer are purged with instrument air. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 19: Hose Bundle Line

    Connection to gas sampling unit (without electrical connections) Protective cap Connection to measuring device (with electrical connections) Lock nut Cable gland Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 20: Instrument Air, Conditioning

    As standard, analog and digital signals are used for device communication with cus‐ tomer peripherals. Alternatively, output can be performed using the Modbus-TCP proto‐ col. Optionally, Endress+Hauser offers various converter modules that are installed by the customer and communicate with the device via Modbus® TCP. Optionally available PROFIBUS / PROFINET •...

  • Page 21: Remote Maintenance (Option)

    Guideline VDI 4201, Sheet 1 (General requirements) and Sheet 3 (Specific requirements for Modbus). Refer to the documentation delivered (Modbus signal list) for assignment of the Modbus registers. Only Endress+Hauser Service may perform parameter settings. Remote maintenance (option) Prerequisites An internet connection must be available.

  • Page 22: Transport And Storage

    Wrap the device (e.g. with stretch foil) • When high air humidity can be expected: Include a drying agent (Silica-Gel) in the packing Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 23: Mounting And Electrical Installation

    Figure 5: Stainless steel screw fitting Tube Cap nut Fitting body Tube screw fitting Position: 1 revolution Sectional view: Screw connection fixed Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 24: Using A Plastic Fitting

    Fitting the tube Push the tube in. Removing the tube Press the retaining ring in. Pull the tube out. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 25: Mechanical And Electrical Installation

    "Ambient conditions", page 147 Installation sequence 5.5.1 Wall fitting Overview The analyzer system is delivered pre-assembled on an assembly frame. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 26: Fitting The Gas Sampling Unit

    All connections must match the connections in the measuring device. ► Related topics Ambient conditions: see Gas Sampling Unit Operating Instructions • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 27 Table 5: Minimum distance behind welding neck flange Length of gas sampling tube Minimum distance “a” 0.5 m 915 mm 0.8 m 1215 mm Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 28 Screw the filter housing flange of the gas sampling unit to the welding neck flange. Fit the weather hood. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 29: Laying The Sample Gas Lines

    With two sample gas lines, the minimum distance of 100 mm must be observed over the entire length in order to avoid damage. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 30: Laying The Hose Bundle Line

    Fitting the sample gas line on the gas sampling unit Important information NOTICE Protect the line from damage (chafing through vibration, mechanical load). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 31 Fit sample gas line 1 on the gas sampling unit with the clamping ring screw connection. Tighten the strain relief clamp. Screw thermal bridge clamp 2 on. Fit the weather hood. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 32: Connecting The Hose Bundle Line To Gas Sampling Unit (115 V)

    Connect the hose bundle line. Hose, black: Main valve ° Hose, blue: Purging ° Hose, white: Zero gas/test gas ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 33 Line 1 / wire 3 = reserve (do not cut off) ° Line 1 / wire 4 = reserve (do not cut off) ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 34 Clamp the three-point jumper to contacts 2, 3 and 4 (1). Clamp the two-point jumper to contacts 5 and 6 (2). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 35: Connecting The Hose Bundle Line To Gas Sampling Unit (230 V)

    Connect the hose bundle line. Hose, black: Main valve ° Hose, blue: Purging ° Hose, white: Zero gas/test gas ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 36 Line 1 / wire 3 = reserve (do not cut off) ° Line 1 / wire 4 = reserve (do not cut off) ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 37: Connecting The Hose Bundle Line To The Sample Conditioning And Distribution Unit (One Measuring Point)

    • Strip 20 cm of insulation from the voltage and signal lines of the hose bundle line. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 38: Connecting The Hose Bundle Line To The Sample Conditioning And Distribution Unit (Two Measuring Points)

    • Strip 20 cm of insulation from the voltage and signal lines of the hose bundle line. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 39 Line 2 / wire 1 = XD3 : 7 ° Line 2 / wire 2 = XD3 : 8 ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 40: Connecting The Hose Bundle Line To The Sample Conditioning And Distribution Unit (One Measuring Point)

    Line 3 = spare (do not cut off) ° Line 4 = spare (do not cut off) ° Close all cable ducts. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 41: Connecting The Hose Bundle Line To The Sample Conditioning And Distribution Unit (Two Measuring Points)

    Provide strain relief for the heated sample gas line by tightening the cap nut. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 42: Connecting The Discharge Hose To The Condensate Pump

    Condensate formation can lead to corrosion in the housing. Drain the condensate outlet of the cooler to the outside. ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 43: Connecting The Condensate Container (Option)

    Figure 15: Condensate container Condensate container Metal stand Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 44: Connecting The Filling Level Sensor To The Condensate Container (Option)

    Lay the cable in the cable duct, strip the insulation and connect it with a ferrule. Adjust the sensitivity of the level sensor with a screwdriver. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 45: Connecting Exhaust Gas Lines

    The sample gas outlet must be open to the ambient pressure. • Procedure Route the PTFE tubes from below into the housing. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 46: Closing The Shut-Off Valve Of The Control Gas

    The shut-off valve must be closed during measuring operation to ensure condensate drainage from the cooler. Procedure Close the shut-off valve QM1 1 of the control gas connection. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 47: Connecting The Instrument Air

    Adjust the primary pressure according to the Figure. Related topics • Instrument air specification: see "Gas supply", page 150 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 48: Checking The Valve Block Connections

    Fuses of the sample conditioning and distribution unit are switched off. • Procedure Lay the feed line. Connect PE. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 49: Connecting Data Communication

    Establish a safe contact between the signal cable shield and the cable gland. Establish a plug connection between the Ethernet cable and the distribution board. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 50: Commissioning

    Zero gas available on sample conditioning and distribution unit. • A leak test was carried out. • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 51: Connecting With Sopas Et

    If only the BCU is displayed, the IP address of the analyzer is in a different number range than the laptop. This needs to be adjusted. Open the settings via “Edit IP address”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 52 Select the modules and drag them into the Project window on the left. ✓ The connection with the device is established. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 53: Changing The User Level In Sopas Et

    • Procedure Select the BCU module. Click the “Login to device” button. ✓ The login window opens. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 54: Data Backup And Data Recovery

    Logged in with the Authorized Operator user level. • Procedure Click on the three dots of the corresponding module and select “Export”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 55: Recovering The Data

    Data backup has been performed. • Procedure Click on the three dots of the corresponding module and select “Import”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 56: Setting The Maintenance Condition With Sopas Et

    Select the “Maintenance mode” menu in the “Maintenance” folder. Set the check mark to activate maintenance mode. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 57: Parameterization

    Message “C Maintenance” appears in the logbook. ✓ The Maintenance LED lights. Parameterization 6.6.1 Setting the time Overview Figure 18: BCU: Internal clock Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 58: Setting The Heating Controller

    If the arrow key is not pressed for 3 seconds, the set temperature is saved as the setpoint temperature. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 59: Setting The Cooler Temperature

    Overview The condensate pump of the cooler drains the condensate from the cooler into the condensate container. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 60: Setting The System Flow Rate

    Check the measured value on the BCU when the flow rate of the device is set on the flow meter. If the display on the BCU differs, this can be corrected by an adjustment. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 61 Check measuring range display is 100 l/h. Drag the measuring range display to the top right of the window. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 62 Drag the current raw flow sensor value to the lower right of the window. Drag the linearization parameters of the flow sensor to the left window. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 63: Setting The Measuring And Purge Times With Sopas Et

    The purge time includes the waiting time during a sample change that the gas needs to be stable in the analyzer. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 64 The settings menu of the measuring point opens. The purging and measuring times can be adapted to the actual conditions. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 65: Activating And Deactivating Measuring Points With Sopas Et

    SOPAS ET is connected to the measuring device. Procedure Open the BCU module with a double-click. Open menu “Measuring point automatic” under “Parameter”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 66 Set the “Enable” check mark to deactivate the measuring point or remove it to activate the measuring point. Check “Live view” so that the settings are used by the BCU. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 67: Carrying Out A Leak Test

    12. Press “Start”. 13. Check flow on the BCU. ✓ The flow rate must be set to <0.3 l/h. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 68: Adjusting

    Select the appropriate component. Click “Edit”. ✓ The Test Gas settings menu opens. Enter the specified test gas concentration. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 69: Determining Adjustment Gas Purging Times With Sopas Et

    • Procedure Open the BCU module with a double-click. Open the “Test gas table” menu under “Parameter”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 70: Selecting The Gas Sampling Unit For Validation And Calibration

    If there is more than one measuring point, the gas sampling unit to be used for validation and calibration must be selected in the BCU. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 71: Performing Zero Point Validation And Adjustment With Sopas Et

    SOPAS ET is connected to the measuring device. Procedure Open the BCU module with a double-click. Open the “Manual adjust” menu under “Maintenance”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 72 Select the appropriate component using the arrow keys. Use the lower arrow keys to select the corresponding function (“Validation” or “Adjust Zero Point”). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 73 COMMISSIONING Check the test gas concentration. Click “Save”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 74: Performing Sensitivity Validation Or Adjustment With Sopas Et

    SOPAS ET is connected to the measuring device. Procedure Open the BCU module with a double-click. Open the “Manual adjust” menu under “Maintenance”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 75 Use the lower arrow keys to select the “Adjust reference point” function. Check the test gas concentration. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 76 COMMISSIONING Connect the test gas cylinder to the valve block with 2.5 ... 3 bar. Click “Save”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 77 Set the flow on the flow reducer to approx. 100 l/h. Read off the flow rate on the flow meter. ✓ Current measured value displays the sample gas concentration of the test gas. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 78: Setting Automatic Validation And Adjustment With Sopas Et

    47). Procedure Open the BCU module with a double-click. Open the “Adjustment/validation” menu via “Parameter”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 79: Activating Standby Mode

    A zero point validation is started automatically which takes about 8 minutes. This allows the MARSIC280 to check its zero point with instrument air. The MARSIC280 then goes into Standby mode. Purging of the entire system is contin‐ ued. Endress+Hauser...
  • Page 80 An automatic zero point validation with instrument air is performed, this takes about 8 minutes. ✓ The device goes into Standby mode. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 81: Recognizing The Safe Operating State

    Procedure Open the BCU module with a double-click. Open the “Analog outputs” menu via “Parameter” and “I/O”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 82 Procedure Open the BCU module with a double-click. Open the “Analog outputs” menu via “Maintenance” and “Tests”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 83 SOPAS ET is connected to the device. Procedure Open the BCU module with a double-click. Open the “I/O modules” menu under “Diagnosis”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 84 Open the “Adjust I/O module” menu under “Maintenance” and “Tests”. Check the “Adjust” box. ✓ The I/O module outputs 15 mA at all outputs. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 85: Modbus Functions

    SOPAS ET is connected to the measuring device. • Procedure Open the BCU module with a double-click. Select menu “Modbus” from “Parameter”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 86 Float AB CD IV2 / ext. Bit by bit Bit 0 (LSB): 1 ext. Standby active Standby Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 87 Open the BCU module with a double-click. Open the “Function buttons” menu under “Maintenance”. Click “Enable MODBUS Ctrl”. ✓ Modbus inputs are activated. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 88 Adjustment of all reference points 1385 Float AB CD Unequal 0.0: Start 0.0: Reset to be able to start again later Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 89: Operation

    Diag is shown only when a message is pending. Diag To display the message: Press this button. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 90: Setting The Maintenance Signal

    A zero point validation is started automatically which takes about 8 minutes. This allows the MARSIC280 to check its zero point with instrument air. The MARSIC280 then goes into Standby mode. Purging of the entire system is contin‐ ued. Important information CAUTION Noxious gases may escape during maintenance and repair work.

  • Page 91: Activating And Deactivating Measuring Points

    The purge time includes the waiting time during a sample change that the gas needs to be stable in the analyzer. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 92: Setting The Test Gas

    Feed test gas. Measure the time until the test gas is stable in the analyzer. Press “Menu”. Select menu “3 Adjustments”. Select menu “5 Settings”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 93: Performing Zero Point Validation And Adjustment

    Automatic validation and adjustment is not set up by default. Procedure Press “Menu”. Select menu 3 “Adjustment”. Select menu “5 Settings”. Select menu “2 Automatic”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 94: Switching The Device Off

    In case of prolonged shutdown: Pull the gas extraction unit out of the stack. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 95: Menus

    Logbook F, M, C, U, E Results Adjustment results Validation results Parameters Date - Time Special Customer functions. Language Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 96: Maintenance

    Logged in with the Authorized Operator user level. Procedure Click on the three dots of the corresponding module and select “Export”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 97: Recovering The Data

    Data backup has been performed. • Procedure Click on the three dots of the corresponding module and select “Import”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 98: Status Messages

    Status “On” = active message Status “Off” = message no longer pending Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 99: Maintenance Plan

    "Connecting exhaust gas lines", kinked. page 45 Clean or replace the exhaust hose as necessary. • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 100: Consumable, Wearing And Spare Parts

    1 D = Daily, 1 W = Weekly, 1 M = Monthly, 3 M = Every 3 months, 6 M = Every 6 months, 1 Y = Yearly, 2 Y = Every 2 years, 4 Y = Every 4 years Maintenance must be performed by Endress+Hauser Service, service partner or certified customer. Include all annual maintenance activities as well.
  • Page 101 T-fitting for hose outer Ø 6 mm, inner Ø 4 mm, material PVDF Sample conditioning and distribution unit 2126711 Valve block, 4-fold, pre-assembled Sample conditioning and distribution unit Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 102: Regular Checks

    Checking the sample gas fine filter Overview The sample gas fine filter is located in the distribution unit. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 103: Checking The Water Trap

    Remove adhering contamination with a mild soap solution and a soft cloth. Make sure electrical parts do not come into contact with liquids. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 104: Cleaning The Display

    Select the “Maintenance mode” menu in the “Maintenance” folder. Set the check mark to activate maintenance mode. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 105: Maintenance Work

    Switch analyzer to “Maintenance”: Menu: Maintenance → Maintenance signal. Switch analyzer to “Stand-by”: Menu: Maintenance → System maintenance. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 106 Replacing the fine filter cartridge: NOTICE Do not loosen the screws of the retaining bracket! Loosen the rotary handle counterclockwise. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 107 If the filter cover is hot: Place the filter cover on a heat-resistant mat. Pull out the bottom flat seal with a hook. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 108 11. Swing back the mounting bracket. Make sure that the pressure disk is behind the mounting bracket. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 109 Arrow must point in housing direction. • Figure 20: Position of non-return valves Perform a leak tightness test after completing the work. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 110: Replacing The Sample Gas Line

    The sample gas line must not be insulated at the position of the Pt100 or led through a wall, as otherwise the sample gas line may be damaged. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 111 Weather hood is removed. • Procedure Remove the clamp. Loosen screw 1 of clamp 2. Remove clamp 2. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 112 Overview The heated sample gas line has two PT100 temperature sensors. • One serves as reserve. • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 113: Replacing The Sample Gas Fine Filter

    Loosen the cap nut of the sample gas tubes and pull the tubes out of the screw connection. Make sure the clamping rings do not get lost. Take out the filter. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 114: Replacing The Condensate Pump Hose

    Press the wrapping tape roll together at the grip recesses and turn the S-bolt clockwise to the stop. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 115 Insert the wrapping tape roll complete with hose into the dovetail guide of the pump body. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 116 Press the wrapping tape roll together at the grip recesses and turn the S-bolt counter-clockwise to the stop. Reconnect the tube connections on the pump. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 117: Replacing The Water Trap

    24 Further information on the leak test: see "Carrying out a leak test", page 67 • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 118: Replacing The Sample Gas Pump

    Loosen the fixing screws of the pump. Remove the sample gas pump. Insert the sample gas pump. Insert and tighten the screws. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 119: Replacing The Filter Pad

    Only replace the filter pad when the measuring device is switched off. ► Prerequisites Measuring device is switched off. • Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 120: Emptying The Condensate Container

    The measuring device is switched off. Procedure Remove the sample gas inlet and outlet of the cooler stage. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 121 Remove the cooler stage. Clean the inside of the cooler stage with water and dry with instrument air. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 122 Insert the cleaned cooler stage. Connect the condensate connection of the cooler stage to the condensate pump. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 123: Replacing The Analyzer Module

    The complete analyzer module contains all measuring modules. It is located in the analyzer lower part. It can be removed complete with all modules. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 124 Pull the complete analyzer module by the grip handles to the front and lift out 9.11.10.2 Fit the complete analyzer module Overview The complete analyzer module contains all measuring modules. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 125 Connect the sample gas inlet (rear) according to the marking made. Connect the sample gas outlet (front). Check gas tightness of the sample gas path. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 126 RJ45 plug (CAN Bus): Press latch and pull off. 24 V plug: Press latch and pull off. Remove the gas paths on the DEFOR module. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 127 Remove the DEFOR module. Fitting Insert the DEFOR module. Screw the base plate of the DEFOR module tight. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 128 Replacing the CO module (FINOR) Overview The FINOR module (measurement of CO ) is in the analyzer bottom part. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 129 Unscrew the gas inlet and gas outlet. Unscrew 3 screws (1 screw under the insulating cover) on the base plate. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 130 Connect the gas inlet and gas outlet. Connect the RJ45 plug. Connect the 24 V plug (protected against twisting). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 131 Unscrew 4 screws of the gas module at the bottom of the analyzer module. Take the gas module off. Fitting Screw the gas module onto the complete analyzer module. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 132: Replacing The Analyzer Door With Control Unit

    The BCU control unit is delivered completely assembled with the analyzer door, hinges and ground strap. The control unit has a standard configuration and is configured ready for use. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 133: Replacing The Power Supply Unit

    Prerequisites The measuring device is switched off and secured against being switched on • again. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 134 24 V polarity of the voltage connection on the power supply unit. Close the housing door of the sample conditioning and distribution unit again. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 135: Replacing The Analyzer Fuse

    Important: Only use a fuse with identical characteristics. Switch the On/Off switch on again. Close the housing door again. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 136: Troubleshooting

    Span point adjustment not saved; drift limit Check test gas, check setpoint value; check value exceeded by > 50% measuring system Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 137 Motor 2 has not found the zero position. Restart device. If error is repeated, replace complete analyzer module Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 138 Malfunction of I2C 3 data transmission Malfunction in program sequence, no action possible. Restart device. If error is repeated, replace module Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 139 Check internal network cables. Sensor meas. value Sensor meas. value Check further logbook entries. error error Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 140 A manually started manual adjust is active Status message. A manually started procedure for manual adjust is active. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 141 BVI3 Start Adj./Val. 3 Input to start function 3 adjustment / valida‐ Start of function status indicator was activated tion Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 142 Test gas No. 6 is active for adjustment or vali‐ Status message. Device in Check status. Test dation gas 6 is active. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 143 Replace BCU module. After replacement, update the number of measuring points and the test gas concentration. Check network cables between the modules and external. If the error cannot be corrected *2 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...

  • Page 144: Decommissioning

    Without the Non-Risk Declaration, the device will either be cleaned by a third-party company at the customer's expense or the package will not be accepted. Procedure Contact your local Endress+Hauser representative. Addresses: See last page of Operating Instructions. Clean device.

  • Page 145: Cleaning The Device Before Returning

    DECOMMISSIONING Fill in the Repair Form including the Non-Risk Declaration and send it in advance to the Endress+Hauser representative by e-mail. Pack the unit carefully and shockproof in the original packaging for transport. Enclose the Repair Form and attach it to the outside of the packaging.

  • Page 146: Technical Data

    TECHNICAL DATA Technical data 12.1 Dimensional drawings MARSIC280 Figure 26: Dimensional drawing MARSIC280 All dimensions in the dimension drawing are in mm. 12.2 Technical data NOTE The technical data depend to some extent on the individual equipment of your device.

  • Page 147: Measured Values

    Sample gas line • Approx. 60 °C • Cell • Process pressure –200 ... +200 hPa relative Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 148: Housing

    Status, sample gas cooler Alarm Status, SP1 (HSL&SFU ) Okay Status, SP2 (HSL&SFU ) Okay I-Air alarm Alarm Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 149: Power Supply

    7 ... 12 mm 0.25 ... 1.5 mm approval Analyzer unit Lay shield on EMC gland on both sides Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 150: Gas Supply

    –20 ... 80 °C Working temperature Max. 200 °C Temperature control 2 x Pt100 (1 as reserve) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 151: Torques For Screw Fittings

    M 27 1176 1674 1959 M 30 1289 1597 2274 2662 M 33 1319 1746 2161 3078 3601 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...
  • Page 152 M 36 1080 1440 1908 2350 2778 3957 4631 M 39 1330 1780 2416 3016 3597 5123 5994 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8030498/AE00/V3-0/2024-06...

  • Page 153: Annex

    13.1.2 Software licences In this product, Endress+Hauser uses unchanged and, as far is necessary and in compliance with relevant licence conditions, changed Open Source Software. The firmware of this device is therefore subject to the copyrights listed on the CD delivered.
  • Page 154 8030498/AE00/V3-0/2024-06 www.addresses.endress.com...