Endress+Hauser MCS200HW Ex p Operating Instruction

Multi-component gas analyzer

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8029892/AE00/V1-0/2023-08

Operating Instruction

MCS200HW Ex p

Multi-Component Gas Analyzer

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Page 1 Products Solutions Services 8029892/AE00/V1-0/2023-08 Operating Instruction MCS200HW Ex p Multi-Component Gas Analyzer...
Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for Endress+Hauser SICK GmbH+Co. KG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.
Page 3 5.4.1 Mounting at target location............. 5.4.2 Installing the sample gas line..........5.4.2.1 Laying the sample gas lines........Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 4 Cleaning surfaces and parts with media contact....10.2.2 Cleaning the display..............10.3 Maintenance plan..................10.4 Checking the system................10.4.1 Check assemblies..............Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 5 13.2.10 Heated sample gas line............13.2.11 Switching on the circuit breakers again......... 13.2.12 Torques for screw fittings............Spare parts..................71 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 6 CONTENTS Annex....................72 15.1 Conformities....................15.2 Licenses....................15.2.1 Liability disclaimer..............15.2.2 Software licences..............15.2.3 Source codes................Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 7 These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other Endress+Hauser measuring devices. The standards referred to in these Operating Instructions are to be observed in the respective valid version.
Page 8 Hazard by acidic substances Hazard by toxic substances Hazard through hot surface Hazard for the environment/nature/organic life Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 9 Endress+Hauser uses standardized data interfaces, such as standard IP technology, in its products. The focus here is on product availability and features. Endress+Hauser always assumes that the customer is responsible for the integrity and confi‐dentiality of data and rights involved in connection with using the products.
Page 10 Safety information Basic safety information Read and observe these Operating Instructions. ► Observe all safety information. ► If anything is not clear: Please contact Endress+Hauser Customer Service. ► Retention of documents These Operating Instructions Must be available for reference. ►...
Page 11 Ventilating the operating room sufficiently. ° Safety-related instruction of personnel who could be in the vicinity of the ° installation site. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 12 Read the relevant Section in these Operating Instructions ► Observe all the safety information in the relevant Section ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 13 The analysis system is designed for indoor or outdoor installation, depending on the cabinet version. See the System Documentation delivered for the configuration of your device. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 14 Tasks User groups Qualification • Mounting Qualified personnel General knowledge in measurement technology, specialist device knowledge (possibly customer training at Endress+Hauser) • Knowledge of rules and regulations for potentially explosive atmospheres (experienced/trained per‐ sons). • Electrical installation Qualified personnel Authorized electrician (authorized skilled electri‐...
Page 15 Maintenance • Operator / system integra‐ General knowledge in measurement technology, • specialist device knowledge Authorized operator Ü (possibly customer training at Endress+Hauser) • Service training • Knowledge of rules and regulations for potentially explosive atmospheres (experienced/trained per‐ sons). Maintenance •...
Page 16 PRODUCT DESCRIPTION Product description Product identification Overview Product name MCS200HW Ex p Manufacturer Endress+Hauser SICK GmbH+Co. KG Bergener Ring 27 · D-01458 Ottendorf-Okrilla · Germany Type plate The type plate is located on the right side of the device. The type plate on the mounting plate in the analyzer cabinet iden‐...
Page 17 Span gas: Gas to adjust the measuring range full scale value • Instrument air: Compressed air free of oil, water and particles Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 18 Conversion to dry sample gas is possible. Refer to the system documentation provided for the configuration of your system. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
Page 19 Analyzer cabinet Overview The analyzer cabinet contains: • Control unit • Measurement technology • Analog and digital interfaces Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 20 æ Connection unit ç Temperature sensor è Sample gas outlet External instrument air conditioning for purge air (option) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 21 Grounding conductor PTFE hose, white, DN4/6 PA hose, black, DN6/8, labeled "1" PA hose, blue, DN6/8, labeled "2" Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 22 As standard, analog and digital signals are used for device communication with cus‐ tomer peripherals. Alternatively, output can be performed using the Modbus-TCP proto‐ col. Optionally, Endress+Hauser offers various converter modules that are installed by the customer and communicate with the device via Modbus® TCP. Optionally available •...
Page 23 The measuring device is equipped with a digital interface for data transmission in accordance with Guideline VDI 4201, Sheet 1 (General requirements) and Sheet 3 (Specific requirements for Modbus). Refer to the documentation delivered (Modbus signal list) for assignment of the Modbus registers. Only Endress+Hauser Service may perform parameter settings. Endress+Hauser...
Page 24 Wrap the device (e.g. with stretch foil) • When high air humidity can be expected: Include a drying agent (Silica-Gel) in the packing Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 25 Fasten the analyzer cabinet using 4x M10 screw connections (to the ground). Related topics • Ambient conditions: see "Ambient conditions", page 64 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 26 Shrink the sample gas line with the shrink cable bushing. 10. Perform an insulation test. (Target ≥20 MΩ) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
Page 27 Fitting the tube Push the tube in. Removing the tube Press the retaining ring in. Pull the tube out. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 28 Alternatively, the signals can be designed on-site in EPL Gc (ignition protection type ic). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 29 Connect instrument air supply with zero gas quality on inlet 1. Connect instrument air supply for ejector on inlet 2. Set manual valve to position “closed”. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 30 The maximum permissible operating pressures must not be exceeded. Related topics • Specification of the pressures to be used: see "Gas supply", page 66 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 31 Keep the line opening free from any blockages or liquids. ► Protect the line from frost. ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 32 Approach Fill the siphon with water until water runs out of the outlet. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 33 Always connect a protective ground to PE. Procedure Refer to the wiring diagram for the installation of the voltage supply. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 34 • The green status indicator on the pressurized enclosure control unit lights up. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 35 Menu: Tasks → Reference point adjustment During adjustment, the concentrations of the respective measuring component are adjusted using span gas. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 36 The time elapsed and the remaining time of the state and of the respective active step is displayed. The system switches back to original state automatically when adjustment has been completed. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 37 Task Operator System monitoring regarding measured values and status Authorized client Configuration, simple error clearance and maintenance Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 38 Tiles Symbol Name Function Login symbol Calls up the Login menu. Menu symbol Calls up the menu. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 39 Figure 8: Measuring Screen Legend of displayed measured values Measured value concentration Measuring time and date Tiles Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 40 Displays preset range of time. Increase Increases display of time axis. Reduce Reduces display of time axis. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 41 2.4.2 Zero point drift Displays the determined percentage deviation after zero point validation. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 42 Displays reference energy of the individ‐ ual measuring components. 3.3.10 Intensity Displays intensities of measuring filters and reference filters. Interfaces Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 43 Measuring Screen 7 4.1.8 Measuring Screen 8 Measuring components Displays definitions of measuring com‐ ponents and monitoring limits. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 44 Restart the device. Data backup 6.3.1 Backup 6.3.2 Restore Protocol Tile “Edit” allows entries by operator and maintenance personnel. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 45 States must be terminated or changed actively. Reset 6.6.1 Confirm active messages Settings Tile “Edit” serves to make settings. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 46 Make sure you have the same electric potential as the assembly (e.g. by ground‐ ► ing) before touching the assembly. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 47 After exchanging a span gas cylinder: Check the compliance with the span gas concentration set in the menu: 2 Adjustment → 5 Settings → 1 Concentrations Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
Page 48 Perform checks in accordance with the guidelines to be applied by the operator in accordance with the intervals described therein. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
Page 49 Specification of utility gases: see "Gas supply", page 66 • Filter conditions: See Instrument Air Conditioning Operating Instructions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 50 Check display for pending error messages. Check measured values for plausibility. Check external instrument air conditioning (optional). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 51 External instrument air conditioning for purge air Prerequisites • The quality requirements for instrument air are met. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 52 Perform maintenance on the cooling unit according to the provided manufacturer's instructions. Switch the maintenance signal off again. Further topics • Cooling Unit Operating Instructions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 53 Make sure you have the same electric potential as the assembly (e.g. by ground‐ ► ing) before touching the assembly. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 54 2 Adjustment → 5 Settings → 1 Concentrations 11.2 Error messages and possible causes Overview Current pending messages are shown on the device display. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 55 When no error message for optic head temperature: Call E+H Service. Otherwise, see optic head error clear‐ ance Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 56 F Outside tolerance Call E+H Service. S015 Detector signal Call E+H Service. S016 Ref.energy too low Call E+H Service. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 57 S039 Current invalid Analog input: Current outside valid range. S040 Flow too high Call E+H Service. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 58 F Signals that the output was Check I/O modules, cable damage. interr. switched free from current because of the time-out. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 59 Prerequisites • The device is switched off. Procedure Pull cover 1 off. Replace the filter pad inside. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 60 Switch external instrument air off. Close off gas inlets and outlets gas-tight Related topics • Switch system off: see "Switching off" Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 61 Without the Non-Risk Declaration, the device will either be cleaned by a third-party company at the customer's expense or the package will not be accepted. Procedure Contact your local Endress+Hauser representative. Addresses: See last page of Operating Instructions. Clean device.
Page 62 The device can easily be disassembled into its components which can then be sent to the respective raw material recycling facilities. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
Page 63 Observe clearances at the installation site: • Top: 100 cm • Side 100 cm Dimension drawing 1.000 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 64 -20 ... +50°C Explosion protection II 3G Ex dc ec ic [ic] mc nC pzc IIC T3 Gc Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 65 Approx. 90 VA/m • Gas sampling unit • 200 ... 600 VA • • Cooling unit 1300 VA Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 66 Pressure dew point max. -20 (6.0 ... 7.0 bar) sure °C Oil content max. 1 mg/m ISO 8573-1:2010 [5:3:3] Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 67 Approx. 200 °C in the analyzer Process pressure –200 ... +200 hPa relative Dust load < 1 g/m Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 68 Internal RS232 (top plug) Internal O2 (bottom plug) sensor DISP (top plug) Display I/O-MOD (bottom plug) Internal Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 69 Tighten these screw fittings as evenly as possible with a much lower torque (hose clips 1 Nm, other screw fittings according to manufacturer specifications). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 70 M 36 1080 1440 1908 2350 2778 3957 4631 M 39 1330 1780 2416 3016 3597 5123 5994 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 71 Wearing parts kit comprising 1x O-ring A and B, 5332627 1x filter element ceramic 2 µm, 2x flat gasket Viton for filter element Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 72 15.2.2 Software licences In this product, Endress+Hauser uses unchanged and, as far is necessary and in compliance with relevant licence conditions, changed Open Source Software. The firmware of this device is therefore subject to the copyrights listed on the CD delivered.
Page 73 ANNEX Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029892/AE00/V1-0/2023-08...
Page 74 8029892/AE00/V1-0/2023-08 www.addresses.endress.com...

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