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Summary of Contents for Endress+Hauser MCS200HW
- Page 1 Products Solutions Services 8029894/AE00/V3-2/2023-12 Operating Instructions MCS200HW Multicomponent Gas Analyzer...
- Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for Endress+Hauser SICK GmbH+Co. KG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.
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Page 3: Table Of Contents
5.4.1 Mounting at target location............. 5.4.2 Installing the sample gas line..........5.4.2.1 Laying the sample gas lines........Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 4 Maintenance..................49 10.1 Safety......................10.2 Cleaning..................... 10.2.1 Cleaning surfaces and parts with media contact....10.2.2 Cleaning the display..............Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 5 13.2.9.1 Voltage supply - connection / fuses...... 13.2.9.2 Electronics fuses............. 13.2.9.3 Connections for heated components....13.2.9.4 Connections for interfaces and SD card....Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 6 13.2.12 Torques for screw fittings............Annex....................80 14.1 Conformities....................14.2 Licenses....................14.2.1 Liability disclaimer..............14.2.2 Software licences..............14.2.3 Source codes................Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 7: About This Document
These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other Endress+Hauser measuring devices. The standards referred to in these Operating Instructions are to be observed in the respective valid version. -
Page 8: Warning Symbols
Table 2: Information symbols Symbol Significance Important technical information for this product Important information for electrical or electronic functions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 9: Data Integrity
Endress+Hauser uses standardized data interfaces, such as standard IP technology, in its products. The focus here is on product availability and features. Endress+Hauser always assumes that the customer is responsible for the integrity and confi‐dentiality of data and rights involved in connection with using the products. -
Page 10: Safety Information
Correct project planning • Basis of this Manual is the delivery of the measuring device according to the preceding project planning (e.g., based on the Endress+Hauser application questionnaire) and the relevant delivery state of the measuring device (see delivered System Documentation). -
Page 11: Dangerous Substances
Read the relevant Section in these Operating Instructions ► Observe all the safety information in the relevant Section ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 12: Intended Use
User groups Qualification • Mounting Qualified personnel General knowledge in measurement technology, specialist device knowledge (possibly customer training at Endress+Hauser) • Electrical installation Qualified personnel Authorized electrician (authorized skilled electri‐ cian or person with similar training) • General knowledge in... -
Page 13: Product Description
Product description Product identification Overview Product name MCS200HW Endress+Hauser SICK GmbH+Co. KG Manufacturer Bergener Ring 27, 01458 Ottendorf-Okrilla, Germany Type plate Type plates are located outside on the right of the enclosure. The second type plate states the integrated measuring modules. -
Page 14: Gas Supply Terminology
A separate instrument air supply can also be connected as zero gas (IR components) or span gas (O sensor). Exhaust gas outlet Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 15: Analyzer Cabinet
Analyzer cabinet Overview The analyzer cabinet contains: • Control unit • Measurement technology • Analog and digital interfaces Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 16 7 Pressure reducer module Notice: Observe the quality of the operator's instrument air. 8 Sample gas outlet 9 I/O module Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 17: Gas Sampling Unit
When no voltage is applied, the gas sampling unit, heated sample gas line and analyzer are purged with instrument air. Related topics • Gas Sampling Unit Operating Instructions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 18: Sample Gas Line
The measuring device regulates the heating. • When free from voltage, the heated sample gas line is purged with instrument air. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 19: Hose Bundle Line
A separate instrument air supply as zero gas or span gas can be connected as an alternative. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 20: Integrated Gms811 Fidori (Option)
Guideline VDI 4201, Sheet 1 (General requirements) and Sheet 3 (Specific requirements for Modbus). Refer to the documentation delivered (Modbus signal list) for assignment of the Modbus registers. Only Endress+Hauser Service may perform parameter settings. Remote maintenance (option) Prerequisites •... - Page 21 The Endress+Hauser Meeting Point Router (MPR) is available for remote diagnostics via the internet. • The MPR links a plant-side machine network with the Endress+Hauser remote architecture. • A firewall which decouples the machine network from the internet or the operating company network is integrated in the MPR.
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Page 22: Transport And Storage
For 45° cable pull angle 4 800 N • For 60° cable pull angle 6 400 N • For 90° cable pull angle 13 600 N Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 23: Storage
Wrap the device (e.g. with stretch foil) • When high air humidity can be expected: Include a drying agent (Silica-Gel) in the packing Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 24: Mounting
Air and gas connections on analyzer • Connect the sample gas line to the analyzer • Sample gas outlet Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 25: Installation Sequence
Fasten the analyzer cabinet using 4x M10 screw connections (to the ground). Related topics • Ambient conditions: see "Ambient conditions", page 70 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 26: Installing The Sample Gas Line
Lay the end without the electrical connection to the gas sampling unit. Observe a minimum bending radius of 260 mm. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... -
Page 27: Connecting The Heated Sample Gas Line To The Analyzer
13. Connect the voltage supply of the sample gas line. 5.4.3 Installing the stainless steel screw fitting Overview Figure 9: Stainless steel screw fitting Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 28: Using A Push-In Fitting (Pneumatic)
NOTICE Protect the line from damage (chafing through vibration, mechanical load). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 29: Setting The Pressure Reducer Module
• Separate instrument air supply for: Ejector air (inlet 2) ° and zero/control air (inlet 1) ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 30: Connecting The Valve Block
The following are located on the valve block • Gas connections of the gas sampling unit hose bundle line Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 31: Connecting The Span Gases
"Gas supply", page 72 5.4.8 Connecting the span gases Overview The span gases are connected to the span gas unit. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 32: Connecting The Exhaust Gas Outlet
Keep the line opening free from any blockages or liquids. ► Protect the line from frost. ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 33 Do not bend or crimp exhaust gas lines. ° Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 34: Electrical Installation
Install an additional disconnecting device if a UPS is used. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... -
Page 35: Performing A High Voltage Test
Connect the signal lines according to the wiring diagram. Procedure Guide the line through the enclosure duct. Attach the shielding according to the Figure, Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 36: Connecting Ethernet (Option)
Guide the Ethernet cable through the Ethernet cable gland into the enclosure. Establish a safe contact between the signal cable shield and the cable gland. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... -
Page 37: Commissioning
"Error messages and possible causes", page 58 Adjusting 7.4.1 Performing zero point adjustment Overview Menu: Tasks →Zero point adjustment Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 38: Performing Reference Point Adjustment
The time elapsed and the remaining time of the state and of the respective active step is displayed. The system switches back to original state automatically when adjustment has been completed. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 39: O 2 Adjustment
The time elapsed and the remaining time of the state and of the respective active step is displayed. The system switches back to original state automatically when adjustment has been completed. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 40: Operation
Display of menu path Significance of status indicator (Namur) Color Status signal Significance Normal Valid output signal Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 41: Tiles
Selection of the last six displayed pages using a drop-down menu. Refresh Reloads the called up page. Edit Activates editing on the input pages. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 42: Measuring Screen
Displays the largest preset range of component concentrations of visible components. Adjust x-axis Displays preset range of time. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 43 OPERATION Symbol Name Function Increase Increases display of time axis. Reduce Reduces display of time axis. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 44: Menus
2.4.2 Zero point drift Displays the determined percentage deviation after zero point validation. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 45 Displays reference energy of the individ‐ ual measuring components. 3.3.10 Intensity Displays intensities of measuring filters and reference filters. Interfaces Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 46 Measuring Screen 7 4.1.8 Measuring Screen 8 Measuring components Displays definitions of measuring com‐ ponents and monitoring limits. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 47 Restart the device. Data backup 6.3.1 Backup 6.3.2 Restore Protocol Tile “Edit” allows entries by operator and maintenance personnel. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 48 States must be terminated or changed actively. Reset 6.6.1 Confirm active messages Settings Tile “Edit” serves to make settings. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 49: Maintenance
The power voltage of your system is shown on the type plate. Check spare parts for voltage dependency before fitting: ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 50: Cleaning
Incorrect cleaning can lead to device damage. • Only use recommended cleaning agents. • Do not use sharp objects for cleaning. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 51: Cleaning The Display
Perform checks in accordance with the guidelines to be applied by the operator in accordance with the intervals described therein. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... -
Page 52: Checking The System
Specification of utility gases: see "Gas supply", page 72 • Filter conditions: See Instrument Air Conditioning Operating Instructions Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 53: Check Span Gases
10.5.1 Maintaining the instrument air conditioning (option) Prerequisites • The quality requirements for instrument air are met. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 54: Maintaining The External Instrument Air Conditioning (Option)
Replacing the filter mat of the roof fan grill Overview The device is equipped with two different fans with different filter pads. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 55 Prerequisites • The device is switched off. Procedure Loosen 4 screws on the fan grill (1/4 turn). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 56 Open the cover of the fan. Take filter pad out. Insert new filter pad. Close the cover. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 57: Troubleshooting
The power voltage of your system is shown on the type plate. Check spare parts for voltage dependency before fitting: ► Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 58: Error Messages And Possible Causes
The following Table only includes those messages with classification "X" that are impor‐ tant for information. Messages not included in the following Table have no further significance for operation. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 59 When no error message for optic head temperature: Call E+H Service. Otherwise, see optic head error clear‐ ance Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 60 F Outside tolerance Call E+H Service. Call E+H Service. S015 Detector signal S016 Ref.energy too low Call E+H Service. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 61 When ok: To be checked by E+H Service. Call E+H Service. S043 IR source weak M Voltage or current outside toler‐ ance Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 62 F Signals that the output was Check I/O modules, cable damage. interr. switched free from current because of the time-out. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 63: Replacing The Electronics Module Filter Pad
Prerequisites • The device is switched off. Procedure Pull cover 1 off. Replace the filter pad inside. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 64: Decommissioning
Without the Non-Risk Declaration, the device will either be cleaned by a third-party company at the customer's expense or the package will not be accepted. Procedure Contact your local Endress+Hauser representative. Addresses: See last page of Operating Instructions. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... -
Page 65: Cleaning The Device Before Returning
Clean device. Fill in the Repair Form including the Non-Risk Declaration and send it in advance to the Endress+Hauser representative by e-mail. Pack the unit carefully and shockproof in the original packaging for transport. Enclose the Repair Form and attach it to the outside of the packaging. - Page 66 Batteries must not be disposed of with household waste. The battery and the device must be disposed of separately in accordance with local waste disposal regulations. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 67: Technical Data
• Side 20 cm Dimension drawing MCS200HW Figure 21: Dimension drawing MCS200HW in basic configuration All dimensions in the dimension drawing are in mm. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S... - Page 68 TECHNICAL DATA Dimension drawing MCS200HW with cooling unit 1102 Figure 22: Dimension drawing MCS200HW with cooling unit All dimensions in the dimension drawing are in mm. Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
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Page 69: Technical Data
TECHNICAL DATA Dimension drawing MCS200HW in stainless steel 1066 Figure 23: Dimension drawing MCS200HW in stainless steel All dimensions in the dimension drawing are in mm. 13.2 Technical data 13.2.1 Measured values Table 7: Measured variables Number of measured variables... -
Page 70: Ambient Conditions
+5 ... +50 °C unit option Relative humidity < 90% (without condensate) Air pressure 850 ... 1100 hPa Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 71: Housing
Digital inputs/outputs Optional Data interface 1 x Modbus TCP/IP Profibus Configurable Profinet Configurable Endress+Hauser MPR (optional) SSG (optional) Remote support PC operation Browser Google Chrome with SOPASair via Ethernet 13.2.5 Power supply Table 17: Voltage supply Voltage supply Power input Power input •... -
Page 72: Gas Supply
Span gas inlet Clamping ring screw connection (hose fitting) 4 mm inner diameter 6 mm outer diameter Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 73: Sample Gas Conditions
0.5 ... 6.0 18 ... 8 lating collar 13.2.9.2 Electronics fuses Overview Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... -
Page 74: Connections For Heated Components
Connections for heated components Overview TUBE 1 FILTER 1 PROBE 1 TUBE 2 FILTER 2 PROBE 2 TUBE 3 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 75 24 ... 10 0.5 ... 0.6 flexible with ferrules with insu‐ 0.25 ... 4.0 24 ... 10 lating collar Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
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Page 76: Connections For Interfaces And Sd Card
Internal RS232 (top plug) Internal O2 (bottom plug) sensor DISP (top plug) Display I/O-MOD (bottom plug) Internal Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12... - Page 77 26 ... 12 0.5 ... 0.6 flexible with ferrules with insu‐ 0.25 ... 2.5 26 ... 12 lating collar Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 78 The basic friction coefficient is (screw fittings without lubrication) µk=µG=0.14. The calculated values are valid for room temperature (T=20°C). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
- Page 79 M 36 1080 1440 1908 2350 2778 3957 4631 M 39 1330 1780 2416 3016 3597 5123 5994 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 80 14.2.2 Software licences In this product, Endress+Hauser uses unchanged and, as far is necessary and in compliance with relevant licence conditions, changed Open Source Software. The firmware of this device is therefore subject to the copyrights listed on the CD delivered.
- Page 81 ANNEX Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029894/AE00/V3-2/2023-12...
- Page 82 8029894/AE00/V3-2/2023-12 www.addresses.endress.com...
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