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Hitachi E13C-VV Manual
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Hitachi E13C-VV Manual

Hitachi E13C-VV Manual

Interim tier 4 compatible
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URL:http://www.hitachi-c-m.com
PRINTED IN JAPAN (K) 2017, 12
PART NO.
ENFA-EN-01
Engine Manual
E13C-VV
Interim Tier 4 Compatible
Service Manual consists of the following separate Part No.
Technical Manual (Operational Principle)
Technical Manual (Troubleshooting)
Workshop Manual
Engine Manual

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Summary of Contents for Hitachi E13C-VV

  • Page 1 PART NO. ENFA-EN-01 Engine Manual E13C-VV Interim Tier 4 Compatible URL:http://www.hitachi-c-m.com Service Manual consists of the following separate Part No. Technical Manual (Operational Principle) Technical Manual (Troubleshooting) Workshop Manual PRINTED IN JAPAN (K) 2017, 12 Engine Manual...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 GENERAL STANDARD VALUE PARTS TO BE PREPARED ENGINE MOUNTING/DISMOUNTING FUEL SYSTEM EMISSION CONTROL ELECTRICAL INTAKE ENGINE MECHANICAL EXHAUST COOLING LUBRICATION STARTING AND CHARGING TURBOCHARGER AIR COMPRESSOR FAILURE DIAGNOSIS FOR EACH ENGINE STATUS ENGINE DIAGNOSIS CODE For your information: This documentation does not contain any descriptions in regard to the hatched part "15.
  • Page 4 ENFA-EN-01 Find manuals at https://best-manuals.com...

  • Page 5: Table Of Contents

    GENERAL 1–1 ENGINE 1 GENERAL Outline General information Warning..............1-2 How to read this manual ........1-3 Precautions for work ..........1-8 Tightening of engine bolts and nuts ...... 1-12 Tightening of flare nuts and hoses ......1-14 Taper thread sealant for piping ......1-15 Assembly of joints and gaskets for piping.....

  • Page 6: Warning

    1–2 GENERAL Warning JP30ZLE010102001 Observe the following precautions to work safely and to prevent damage to customers' vehicles. This manual is prepared for qualified service engineers who are recognized as technical experts. Those who are not qualified, who are not appropriately trained, who perform service without appropriate tools or equipment, or who perform service with the way not specified in this manual may not only damage the vehicle, but also put service engineers and surrounding people in danger.

  • Page 7: How To Read This Manual

    GENERAL 1–3 How to read this manual JP30ZLE010102002 Scope of repair work Repair work is classified into three large categories of "Diagnosis", "Mounting/removal, replacement, assemblydisassembly and inspectionadjustment" and "Final inspection". This manual describes "Diagnosis" in the first process and "Mounting/removal, replacement, assemblydisassembly and inspectionadjustment"...
  • Page 8 1–4 GENERAL How to read troubleshooting Failure diagnosis in this manual describes Step 2 and Step 3 below: Hear from customers for conditions and environments of (1) Question "Step 1" failures and check the facts. Perform diagnosis inspection, status inspection, function (2) Pre-inspection inspection and basic inspection.
  • Page 9 GENERAL 1–5 How to read explanation details Part layout Example 9–17 ENGINE MECHANICAL [J08E] Timing Gear Cover and Flywheel Housing Part layout JP04117090402003 Part name code Part catalog Fig. No. SAPH041170900182 11308 Flywheel housing 11390 End plate Description of 11309 Oil seal retainer 9828A Front oil seal*...
  • Page 10 1–6 GENERAL Definition of terms Terms in this manual are defined as follows: Direction Individual unit Front/back direction The power input side is front and the output side is back. Rotating direction When viewed from the rear, the clockwise direction is right rotation and the counterclockwise direction is left rotation.
  • Page 11 GENERAL 1–7 Unit SI unit is used in this manual. SI unit is the international unit to unify the conventional different international units into one unit per quantity and to promote smooth technical communications. This manual shows both the SI unit and conventional units. The conventional units are shown in { }. Conversion value Item SI unit...

  • Page 12: Precautions For Work

    1–8 GENERAL Safety information Precautions for work JP30ZLE010101001 General precautions To ensure safety in work and to prevent accidents, observe the following items: Appearance Wear safety goggles. Do not wear watch, necktie, ring, bracelet, necklace, etc. to prevent accident during work. Bind long hair at the back.
  • Page 13 GENERAL 1–9 Make adjustments to the service standard values using a gauge or tester. Precautions for electric system Removal of battery cable In an electric system, remove the cable from the battery negative (-) terminal to prevent electrical system damage due to short-circuit. Loosen When the battery cable is removed, the battery terminal may be damaged.
  • Page 14 1–10 GENERAL Handling of connector When a connector is removed, hold the connector (as shown by the arrow in the left figure) and pull it out. Do not pull the wire harness. Unlock the locking connector before pulling. Insert the locking connector completely until it clicks. To insert a test lead into the connector, insert it from the back of the connector.
  • Page 15 GENERAL 1–11 Precautions for electric welding Inadvertent electric welding on a cab or frame may cause reverse welding current from the grounding circuit, resulting in damage to electric and electronic parts. Observe the following items for electric welding. Turn "OFF" the starter switch. Make sure that switches are "OFF".

  • Page 16: Tightening Of Engine Bolts And Nuts

    1–12 GENERAL Tightening of engine bolts and nuts JP30ZLE010102003 Tightening torque of general standard bolts For bolts with seatings Unit : Nm{kgfcm, lbfft} Screw diameter x Pitch M8 x 1.25 (Coarse thread) 28.5 {290, 21} 36 {370, 27} M10 x 1.25 (Fine thread) 60 {610, 44} 74.5 {760, 55} M10 x 1.5 (Coarse thread)
  • Page 17 GENERAL 1–13 Precoated bolt Precoated bolt is the bolt with application of seal lock agent at the thread. When re-application of lock agent is required When precoated bolts are removed When precoated bolts are moved due to tightening Seal lock agent check (for loosening or tightening) •...

  • Page 18: Tightening Of Flare Nuts And Hoses

    1–14 GENERAL Tightening of flare nuts and hoses JP30ZLE010102004 Tightening torque of pipe flare nut Unit : Nm{kgfcm, lbfft} Pipe outer 4.76 6.35 8 10 12 15 diameter 155 211 323 445 645 662.5 Tightening {15350, {21410, {32631, {44951, {65351, {67325, torque 113.6}...

  • Page 19: Taper Thread Sealant For Piping

    GENERAL 1–15 Taper thread sealant for piping JP30ZLE010102005 The taper thread of the air pipe joint has application of sealant [Loctite #575 (by Japan Loctite)]. Follow the procedures below for connection or disconnection of pipes. For disconnection Removal of joint (Example: Use of magnetic valve) The sealant (#Loctite 575) has strong sealing feature.

  • Page 20: Assembly Of Joints And Gaskets For Piping

    1–16 GENERAL Assembly of joints and gaskets for piping JP30ZLE010102006 Tightening torque of joints Unit : Nm{kgfcm, lbfft} Sealing method Metal sealing method Screw size Gasket sealing method (Flare pipe type, nipple connector type) (Aluminum + Rubber or Copper) Type A Type B 13 {130, 9} 20 {200, 14}...
  • Page 21 GENERAL 1–17 Examples of joint methods in various pipes Metal sealing method Gasket sealing method Type A Type B (Flare pipe type) (Nipple connector type) Joint bolt Flare pipe Sealing surface: 3 places Gasket Connector Flare nut Connector nipple Joint bolt Sealing surface : 4 places Flare connector...

  • Page 22: Handling Of Liquid Gasket

    1–18 GENERAL Handling of liquid gasket JP30ZLE010102007 Application of liquid gasket and part assembly procedure Remove old liquid gasket on each part and mating part completely. Clean the parts with a rag to remove deposits of oil, moisture, dirt, etc. Be sure to overlap parts at the beginning and at the end of application.

  • Page 23: Failure Diagnosis Table For Each Problem

    GENERAL 1–19 Failure diagnosis table for each problem JP30ZLE010301001 The cause and action for each item are described. Engine mechanical JP31ZLE160601001 Status Cause Action Engine overheat (coolant) Insufficient coolant Replenish coolant Faulty thermostat Replace thermostat Water leak from cooling system Correction Faulty coolant pump Repair or replace...

  • Page 24: Failure Diagnosis Procedures

    1–20 GENERAL Failure diagnosis procedures JP30ZLE010301002 Display of failure code If the system has an error, the failure code is displayed on the meter display. The check engine lamp at the meter display lights when the engine control system identifies an engine system fault.
  • Page 25 GENERAL 1–21 How to read troubleshooting for each diagnosis monitor code "Diagnosis code table" and "Troubleshooting for each code" are described for each system that gives output of the diagnosis monitor code. When the diagnosis monitor code is known, troubleshooting can be started from the code list.

  • Page 26: Failure Diagnosis Using Hinodx

    1–22 GENERAL Failure diagnosis using HinoDX JP30ZLE010301003 HinoDX is used for inspection and adjustment ! CAUTION of the system in addition to failure diagnosis. HinoDX With HinoDX, failure of the common rail fuel injection system can be diagnosed. The interface box (Hino-Bowie or DST-i) and the special cable are required for connection to the unit.
  • Page 27 GENERAL 1–23 List of failure diagnosis tools Part name Part No. External shape General description and function • Operating system(OS) : Windows95, Windows98(IE5.0 or later), Windows2000(SP3, IE5.0 or later), WindowsXP(SP1a, IE6.0 or later), WindowsVista*2, — Windows7*2 (DOS/V standard) • CPU and memory : Conditions that assure operation of the above operating system •...
  • Page 28 1–24 GENERAL Part name Part No. External shape General description and function • The cable used for connect between machine-side diagnosis Adapter cable connector and the adapter cable. 33194-3208 Adapter cable (KCM part No.) DENSO DST-i set • Computer interface without LCD 95171-01020 without Bluetooth...
  • Page 29 GENERAL 1–25 Connection of signal check harness To prevent damage to the ECU connector and to improve accessibility, connect the signal check harness and put a testing lead on the signal check connector of the signal check harness for measurement. Engine ECU Machine Engine...
  • Page 30 1–26 GENERAL Terminal No. For the signal check harness connector, the ECU terminal number in the text is treated as follows: Signal check harness(for engine control system) Engine ECU Engine side Machine side harness harness Engine Machine harness harness SAPH30ZLE0100037 ENFA-EN-01...

  • Page 31: Connection Method Of Hinodx

    GENERAL 1–27 Connection method of HinoDX JP30ZLE010301004 Removal of the relay box cover Remove the knob bolts (4pcs.) and remove the relay box cover that is located at the left rear of the operators seat. • The engine fault diagnosis connector (10 P) is inside. NOTICE Engine failure diagnostic connector Relay box...

  • Page 32: Engine Number

    1–28 GENERAL Setup layout Layout Engine number JP30ZLE010401001 Engine type and engine number Engine type and engine number are stamped in the right Stamp position side of the engine cylinder block when viewing from the end opposite of the flywheel. For order of parts, information of this number will facilitate procedures smoothly.
  • Page 33 STANDARD VALUE 2–1 ENGINE 2 STANDARD VALUE Engine Mounting/Dismounting ......... 2-2 Standard value ............2-2 Fuel System ..............2-3 Standard value ............2-3 Tightening torque ............ 2-3 Emission Control............2-4 Tightening torque ............ 2-4 Electrical..............2-5 Tightening torque ............ 2-5 Intake ................

  • Page 34: Engine Mounting/Dismounting

    2–2 STANDARD VALUE Engine Mounting/Dismounting Standard value JP30ZLE020701001 Unit: MPa {kgf/cm , lbf/in. Standard Operation Inspection item Action value limit Compression pressure (Engine revolution per cylinder: 3.3 {34, 479} 3.0 {31, 435} Overhaul 200 r/min) ENFA-EN-01...

  • Page 35: Fuel System

    STANDARD VALUE 2–3 Fuel System Standard value JP30ZLE020701003 Inspection item Standard value Action Insulation resistance of the injector　 1000M or more (between one of the terminals and the Replace (Normal temperature) upper body of the injector) Resistance value between the two 0.470.1...

  • Page 36: Emission Control

    2–4 STANDARD VALUE Emission Control Tightening torque JP30ZLE020701005 Unit:Nm{kgfcm, lbfft} Tightening area Tightening torque Remark EGR valve mounting bolt 55 {560, 40} 55 {560, 40} Refer to the EGR cooler mounting bolt main text. 125 {1275, 92} EGR pipe mounting bolt or nut 72 {730, 53} EGR pipe - EGR valve 55 {560, 40}...

  • Page 37: Electrical

    STANDARD VALUE 2–5 Electrical Tightening torque JP30ZLE020701006 Unit:Nm{kgfcm, lbfft} Tightening area Tightening torque Remark Starter mounting nut 171.5 {1750, 126} Alternator mounting through-bolt 132 {1350, 97} Alternator mounting upper part bolt 55 {560, 40} Fuel temperature sensor 24.5 {250, 18} Oil filter warning switch 29.42.45 {30025, 222} Coolant temperature sender gauge...

  • Page 38: Intake

    2–6 STANDARD VALUE Intake Tightening torque JP30ZLE020701007 Unit:Nm{kgfcm, lbfft} Tightening area Tightening torque Remark Intake manifold mounting bolt 55 {560, 40} Intake manifold - Intake pipe 55 {560, 40} Stay - Intake pipe 28.5 {290, 21} ENFA-EN-01...

  • Page 39: Standard Value (Starter)

    STANDARD VALUE 2–7 Engine Mechanical Standard value JP30ZLE020701008 Unit:mm{in.} Inspection item Standard value Repair limit Operation limit Action Cylinder head flatness 0.05 {0.0020} 0.20 {0.0079} 0.30 {0.0118} Cylinder block deck flatness 0.05 {0.0020} 0.10 {0.0039} 0.15 {0.0059} 0.05-0.12 Cylinder liner protrusion —...

  • Page 40: Standard Value (Alternator 60A)

    2–8 STANDARD VALUE Inspection item Standard value Repair limit Operation limit Action Small end bushing inner 55 {2.1654} — — Replace diameter Small end bushing oil 0.030-0.048 — 0.10 {0.0039} Connecting clearance {0.0012-0.0019} Replace 0.15-0.32 connecting End play — 0.6 {0.0236} {0.0060-0.0125} rod or crankshaft.
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