Declaration Manufacturer: Thermo Fisher Scientific Thermo Fisher Scientific is the manufacturer of the instrument described in this manual and, as such, is responsible for the instrument safety, reliability and performance only if: • installation • re-calibration • changes and repairs have been carried out by authorized personnel and if: •...
Notice on Lifting and Handling of Thermo Scientific Instruments For your safety, and in compliance with international regulations, the physical handling of this Thermo Fisher Scientific instrument requires a team effort to lift and/or move the instrument.
WEEE Directive 2012/19/EU Thermo Fisher Scientific is registered with B2B Compliance (B2Bcompliance.org.uk) in the UK and with the European Recycling Platform (ERP-recycling.org) in all other countries of the European Union and in Norway. If this product is located in Europe and you want to participate in the Thermo Fisher Scientific Business-to-Business (B2B) Recycling Program, send an email request to weee.recycle@thermofisher.com with the following information:...
Directive DEEE 2012/19/EU Thermo Fisher Scientific s'est associé avec une ou plusieurs sociétés de recyclage dans chaque état membre de l’Union Européenne et ce produit devrait être collecté ou recyclé par celle(s)-ci. Pour davantage d'informations, rendez-vous sur la page www.thermoscientific.fr/rohs. WEEE Direktive 2012/19/EU Thermo Fisher Scientific hat Vereinbarungen mit Verwertungs-/Entsorgungsfirmen in allen EU-Mitgliedsstaaten...
The detector generates signals of the GC eluate and its components. These signals are then processed by a Thermo Scientific Chromatography Data System for qualitative identification, as well as accurate and precise quantification of the individual compounds present in the sample.
To get local contact information for sales or service Go to http://www.unitylabservice.com/en/home.html Related Documentation In addition to this guide, Thermo Scientific provides the following documents for the TRACE 1600/1610 gas chromatographs. TRACE 1600 /1610 Document Set, P/N MI-317AH0-0038 • TRACE 1600/1610 Preinstallation Requirements Guide, P/N MI-317000-0032 •...
CLOTHING REQUIRED. Indicates that you should wear a work clothing when performing a task or else physical injury could or might occur. BOOTS REQUIRED. Indicates that you must wear boots when performing a task or else physical injury could or might occur. Thermo Scientific TRACE 1600 Series Service Manual xvii...
Instrument Markings and Symbols Table 1 explains the symbols used on Thermo Scientific instruments. Only a few of them are used on the TRACE 1600/1610, which are annotated with an asterisk below. xviii...
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In-position of a bistable push control Out-position of a bistable push control Jack socket Symbol in compliance to the Directive 2012/19/EU on Waste Electrical and Electronic Equipment (WEEE) placed on the European market after August, 13, 2005. Thermo Scientific TRACE 1600 Series Service Manual...
• Have contingency plans in place should an incident occur. • Ensure that site emergency response team, as well as the local fire department, knows the location of all hydrogen storage tanks. TRACE 1600 Series Service Manual Thermo Scientific...
• Ensure your TRACE 1600/1610 has a Thermo Fisher Scientific hydrogen sensor. A hydrogen sensor continuously monitors the hydrogen level in the oven. Hydrogen Connection Guidelines Use the following guidelines to safely connect hydrogen to your system: Thermo Scientific TRACE 1600 Series Service Manual...
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Manual shutoff valves should be provided near each point of use, within immediate reach. If a hydrogen cylinder or hydrogen generation system is located within immediate reach, a separate point-of-use shutoff valve is usually not necessary. xxii TRACE 1600 Series Service Manual Thermo Scientific...
Never crack a hydrogen cylinder valve to remove dust or dirt from fittings prior to attaching a regulator, as there is a risk of self-ignition. Thermo Scientific TRACE 1600 Series Service Manual xxiii...
The following list of safety codes, standards, and references is in no way an exhaustive list. In fact, there may be federal, state, or local codes that apply to your specific location. Check with all appropriate agencies with jurisdiction before installing or using a hydrogen system. xxiv TRACE 1600 Series Service Manual Thermo Scientific...
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Vapors and of Hazardous (Classified) Locations for Electrical Installations in Chemical Process Areas • NFPA 13, Standard for the Installation of Sprinkler Systems • NFPA 45, Standard on Fire Protection for Laboratories Using Chemicals Thermo Scientific TRACE 1600 Series Service Manual...
Cold vapors in the air will appear as a white fog due to condensation of moisture. Oxygen concentrations must be monitored in the release area. All cryogenic liquids produce large volumes of gas when they vaporize. xxvi TRACE 1600 Series Service Manual Thermo Scientific...
• Eye protection: Full face shield and safety glasses are recommended. • Other protective equipment: Safety shoes when handling containers. Long sleeved shirts and trousers without cuffs. Work clothing that sufficiently prevents skin contact should be worn. Thermo Scientific TRACE 1600 Series Service Manual xxvii...
This chapter lists the general requirements for using the TRACE 1600 Series GC. Contents • Power Quality • Main Power Line • Gas Requirements • Gas Regulators, Gas Lines, and Fittings Requirements Thermo Scientific TRACE 1600 Series GC Service Manual...
• Power requirements — 20 A dedicated line, 120 Vac ±10%; 50/60 Hz • Maximum power consumption — 2000 W during full power heat up • Average power consumption — 600 W TRACE 1600 Series GC Service Manual Thermo Scientific...
• Fittings — The gas chromatograph system can be installed using 1/8-in. OD, or 2 mm OD tubes. In accordance with the tube used, use dedicated 1/8-in. OD or 2 mm OD ferrules. Thermo Scientific TRACE 1600 Series GC Service Manual...
• Heating and cooling times — From 50 °C to 350 °C, up to 50 °C/min, and from 350 °C to 50 °C in 3.5 minutes. • Programming — 32 ramps and 33 plateaus. – Time with 0.01 minute increments per plateau. TRACE 1600 Series GC Service Manual Thermo Scientific...
Baffle front and back view Back Front The serial or parallel heaters wiring is driven by the electronic module according to the voltage rate setup of the power board. The oven heater specification are the following: Thermo Scientific TRACE 1600 Series GC Service Manual...
See Figure Figure 3. Oven motor The oven motor has an identification label attached on the oven motor. See Figure Figure 4. Identification label TRACE 1600 Series GC Service Manual Thermo Scientific...
Oven performance is optimized by a unique patented solution in air circulation. See Figure Figure 5. Fan blade Oven Exhaust Vent Hot air up to 450 °C (842 °F) exits through oven vents during the GC cooling phase. Figure Figure 6. Oven vents Thermo Scientific TRACE 1600 Series GC Service Manual...
• Gas Sampling Valve (GSV) “Gas Sampling Valve Module” page 15 The injectors are located ONLY on the right side of the instrument, and they are identified as FRONT INLET or BACK INLET. See Figure TRACE 1600 Series GC Service Manual Thermo Scientific...
• Fittings to connect the analytical column • The SSL injector module allows for easy removal of the injector body for cleaning and sonication. The maximum selectable temperature of the SSL/SSLBKF injector module is 400 °C. Thermo Scientific TRACE 1600 Series GC Service Manual...
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– Temperature stability: 1 °C Heater cartridge: 80 W, 48 Vac (Rate resistance about 28 Ω at the room temperature) • Pneumatics – Electronic control only – Constant pressure – Constant flow TRACE 1600 Series GC Service Manual Thermo Scientific...
• Electronics that controls the digital pneumatics of the carrier, split and purge • Carrier and split filters • Fittings to connect the analytical column The maximum selectable temperature of the PTV injector modules is 450 °C Thermo Scientific TRACE 1600 Series GC Service Manual...
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• Operating modes – Split, Splitless – Solvent Split (Large Volume) – Back-flush capability (see Note) Note PTV injector module CANNOT be updated to PTV for Backflush. The PTVBKF injector module MUST be requested. TRACE 1600 Series GC Service Manual Thermo Scientific...
Figure 10. Solenoid valve Gas Sampling Valve Module Refer to the TRACE 1600/1610 User Guide and Hardware Manual. Detector Modules The TRACE 1600/1610 systems operate the following detectors: • Flame Ionization Detector (FID) Thermo Scientific TRACE 1600 Series GC Service Manual...
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CANNOT BE swapped. Instead FRONT - BACK position of the Injector or Detector modules CAN BE swapped without any problem. The system will recognize the new configuration automatically when powered on. TRACE 1600 Series GC Service Manual Thermo Scientific...
Figure 11 shows the pneumatic diagram of the FID detector. Figure 11. FID pneumatic diagram The main features are the following: • Single body including ionization cell, heater and fuel gases feeding Thermo Scientific TRACE 1600 Series GC Service Manual...
• Compatible with Fe/Ni or W/Re filaments • MDA: 600 pg ethane/ml He carrier • Linear dynamic range >10 TCD Pneumatic Manifold Design Figure 12 shows the pneumatic manifold of the TCD detector. TRACE 1600 Series GC Service Manual Thermo Scientific...
• Selectivity: N/C = 50,000 to 1 gN/gC or better; P/C = 200,000 to 1 gP/gC or better • Data acquisition rate: Up to 300 Hz to be compatible with fast and ultrafast GC • Maximum Operating Temperature: Up to 450 °C Thermo Scientific TRACE 1600 Series GC Service Manual...
– Miniaturization of PCBAs • Fast response Reduced cell volume (150 μL) for fast peak detection – – New electronics for fast loop control and fast signal acquisition • Enhanced linearity TRACE 1600 Series GC Service Manual Thermo Scientific...
Six gas inlet ports are present on the back side of the instrument. See Figure • Two ports for the carrier gas (front and back) • One port for hydrogen • One port for air • Two ports for the make-up gas (front and back) Thermo Scientific TRACE 1600 Series GC Service Manual...
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The letters F and B printed on the next side of the gas inlet port indicate: • F — Front injector carrier/Front detector make-up • B — Back injector carrier/Back detector make-up The gas net assemble is shows in Figure TRACE 1600 Series GC Service Manual Thermo Scientific...
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TCD detector is present. In case of leaks or blocking tubes on the gas net, the complete assemble must be removed. Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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Due to the complexity of this procedure, it is strongly suggested to replace the complete gas net assembly with a new one already assembled and tested. WARNING The replacement of the gas net MUST BE performed ONLY by Thermo Fisher Scientific technical personnel previously trained. TRACE 1600 Series GC Service Manual Thermo Scientific...
80 °C, the instrument goes automatically in Safety Cut Off condition. Electronic Module The electronic module contains all the electric boards to control the functioning of the instruments. Figure 17. Electronic module Electronic module Thermo Scientific TRACE 1600 Series GC Service Manual...
230 Vac or 120 Vac. Additional external devices can be coupled to the main unit; in this case the new devices have their power supply. The technical specifications of the toroidal transformer are the following: TRACE 1600 Series GC Service Manual Thermo Scientific...
When pressed a second time, it stops a run in progress and resets the GC from Ready to Not Ready condition. • Maintenance — Press this button when a maintenance operation is required. Thermo Scientific TRACE 1600 Series GC Service Manual...
GC. See Figure The external module are the following: • “Aux Temperatures/Cryo Module” page 29 • “Auxiliary Gas Module” page 33 • “Generic Detector Interface (GDI) Control Module” page 34 TRACE 1600 Series GC Service Manual Thermo Scientific...
(Mandatory to supplying a third-party detector) Analog Output Interface Module Aux Temperatures/Cryo Module This module is available for 230 V and 120 V power configuration. Use the dedicated power cord before to switch it on. See Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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• Cryo Valves connection — Three white connectors identified as OVEN, FRONT INLET, and REAR INLET, are used to supply voltage the cryo valves (24 V, 7 W each) of the Oven and the PTV-PTVBKF injector front/back modules. TRACE 1600 Series GC Service Manual Thermo Scientific...
24 V F1.6A 250 V; (5 x 20 mm) 24 V solenoid valves NPD Thermionic Source Power Module The NPD Thermionic Source Power Module is mandatory for supplying the NPD detector. Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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One protecting fuse is present inside the module. See Table Table 3. Aux Temperature/Cryo Module Protecting Fuses Fuse Type Protections F4A 250 V; (5 x 20 mm) Circuit for the generation of the current for the thermionic source TRACE 1600 Series GC Service Manual Thermo Scientific...
Primary and the other as Secondary by mean of dedicated switch on the back panel. See the example below. Secondary Primary The primary module controls the aux pressures from 1 to 3, while the secondary module controls the aux pressures from 4 to 6. Thermo Scientific TRACE 1600 Series GC Service Manual...
1. Three inlets ports marked Gas Inputs 1, 2, and 3 for the connection up to three auxiliary detector gases. CAUTION The maximum pressure for all inputs is 1000 kPa (145 psi). The working inlet pressure range is from 400 kPa (58 psig) to 1000 kPa (145 psig). TRACE 1600 Series GC Service Manual Thermo Scientific...
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Refer to the section Adding a Generic Detector Interface in the TRACE 1600/TRACE 1610 Hardware Manual for details. Two protecting fuses are present inside the GDI control module. See Figure 30 Table Thermo Scientific TRACE 1600 Series GC Service Manual...
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F2 Protecting Fuse Table 4. GDI Control Module Protecting Fuses Fuse Type Protections T300 mA 250 V; (5 x 20 mm) 24 Vdc T2A 250 V; (5 x 20 mm) 48 Vac TRACE 1600 Series GC Service Manual Thermo Scientific...
Optional Modules The following optional modules can be installed on the TRACE 1600/1610 GC: • “NoVent Microfluidics Module” page 38 • “FTIR Make-up Module” page 38 • “SSL Thermospray Module” page 39 Thermo Scientific TRACE 1600 Series GC Service Manual...
Figure 33. NoVent Microfluidics Module FTIR Make-up Module The module is equipped with an On/Off needle valve for the regulation of the gas flow into the Thermo Scientific Nicolet iS50 FT-IR Spectrometer connected with the GC. Figure Figure 34. FTIR Make-up Module...
SSL injector and the fittings for the connection to the analytical column, while the “back” module includes the split and purge vent valves, filters, and the digital pneumatics for the control of the carrier gas. See Figure 35. Thermospray SSL Injector Module Thermo Scientific TRACE 1600 Series GC Service Manual...
The reliability of the sensor depends on careful maintenance. When the sensor is in use, you must periodically check its operating performance and calibration as recommended by the manufacturer. Refer to your hydrogen sensor’s instruction manual for maintenance guidelines. TRACE 1600 Series GC Service Manual Thermo Scientific...
In case the Thermo graphite ferrules will be used, the capillary columns adapter of injector and detector module must be replaced with a dedicated one for accepting Thermo Scientific ferrules and column nuts. For details refer to Chapter 1 of the TRACE 1600/1610 Hardware Manual.
2. Manually unscrew the septum cap and then remove the septa from its septa housing. Figure Figure 37. SSL/SSLBKF/HeS-S/SL septum replacement (1) 3. Install the new septum into its septum housing paying attention to have the center guide toward up. See Figure TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Open the module flap cover to manually unscrew the ring nut, then remove it with the septum holder. See Figure Figure 39. SSL liner replacement (1) 3. Use tweezers to remove the liner with the O-ring from the SSL injector body. See Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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2. Place the liner into an ultrasonic bath filled with a methanol/acetone mixture (1:1), and sonicate it for about half an hour 3. By using tweezers, remove the liner from the ultrasonic bath, and dry it with compressed clean air, or other inert gas. TRACE 1600 Series GC Service Manual Thermo Scientific...
4. Open the module flap cover. See Figure Figure 42. SSL module replacement (2) 5. Using a T20 Torxhead screwdriver, unscrew completely the three visible Torx screws. See Figure Figure 43. SSL/SSLBKF/HeS-S/SL module replacement (3) Thermo Scientific TRACE 1600 Series GC Service Manual...
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If the injector module remains out from the instrument for a long time, or the instrument is used without the injector module, close the gas connection plate by using the dedicated gas block plug. TRACE 1600 Series GC Service Manual Thermo Scientific...
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WARNING Damages on the gas connection plate of the carrier gas, or on the 25 pins connector, requires their replacement. Due to the complexity of this procedure, the part replacement MUST BE performed ONLY by Thermo Fisher Scientific technical personnel, previously trained. Thermo Scientific TRACE 1600 Series GC Service Manual...
Figure Figure 46. SSL/SSLBKF/HeS-S/SL injector body replacement (1) 4. Open the module flap cover to manually unscrew the ring nut and septum holder. See Figure Figure 47. SSL/SSLBKF/HeS-S/SL injector body replacement (2) TRACE 1600 Series GC Service Manual Thermo Scientific...
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6. Use a T20 Torxhead screwdriver to remove the two Torx screws. See Figure Figure 49. SSL/SSLBKF/HeS-S/SL injector body replacement(4) 7. Pull the injector body up from its housing. See Figure Figure 50. SSL/SSLBKF/HeS-S/SL injector body replacement (5) Thermo Scientific TRACE 1600 Series GC Service Manual...
Unscrew the two filters from the SSL main body. See Figure Figure 52. SSL injector filters Carrier filter Split filter 4. Reinstall the new filters in the reverse order of their removing, paying attention to their position. TRACE 1600 Series GC Service Manual Thermo Scientific...
CAUTION DO NOT overtighten when screwing the septum cap on the PTV Injector; fingertight is more than adequate. Next set the carrier pressure ON. 4. Re-set the oven and injector temperatures as before. Thermo Scientific TRACE 1600 Series GC Service Manual...
3. Use a flat screwdriver to unscrew the liner cap, then use tweezers to remove it. Figure 56. PTV/PTVBKF Liner Replacement (2) 4. Use tweezers to remove the liner with O-ring from the PTV injector body. See Figure Figure 57. PTV/PTVBKF liner replacement (3) TRACE 1600 Series GC Service Manual Thermo Scientific...
3. Remove the column from the inlet of the injector. See Figure Figure 58. PTV/PTVBKF module replacement (1) 4. Open the module flap cover. See Figure Figure 59. PTV/PTVBKF module replacement (2) Thermo Scientific TRACE 1600 Series GC Service Manual...
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7. After the module removal, a gas connection plate is visible on the internal bottom surface. This small plate supplies carrier gas to the injector module. See Figure Figure 62. PTV/PTVBKF module replacement (5) TRACE 1600 Series GC Service Manual Thermo Scientific...
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A 25 pins connector on the internal bottom surface supplies the voltages and the IN/OUT signals to the injector module. Damage on this connector determines an incorrect positioning of the injector module with consequently its incorrect functioning. Thermo Scientific TRACE 1600 Series GC Service Manual...
1. Cool down the injector modules at the room temperature. 2. Set the carrier gas off. 3. Open the PTV/PTVBKF and respective detector or dummy module flap covers. See Figure Figure 63. PTV/PTVBKF injector head replacement (1) TRACE 1600 Series GC Service Manual Thermo Scientific...
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Figure 65. PTV/PTVBKF injector head replacement (3) 6. Remove from PTV/PTVBKF injector the septum cap, the septum, the liner cap, and the liner. See Figure Figure 66. PTV/PTVBKF injector head replacement (4) Thermo Scientific TRACE 1600 Series GC Service Manual...
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PTV bottom side. See Figure Figure 68. PTV/PTVBKF injector head replacement (6) 9. Rotate the PTV/PTVBKF injector head toward the fan holder. See Figure Figure 69. PTV/PTVBKF injector head replacement (7) TRACE 1600 Series GC Service Manual Thermo Scientific...
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PTV/PTVBKF bottom side. 12. Reinstall the injector head in the reverse order of removal and ensure the three O-rings are located correctly in their housing. New O-rings are white. Thermo Scientific TRACE 1600 Series GC Service Manual...
PTV main body. See Figure Figure 72. PTV/PTVBKF injector filters Carrier Filter Split Filter 4. Reinstall the new filters in the reverse order of their removing, paying attention to their position. TRACE 1600 Series GC Service Manual Thermo Scientific...
4. Open the module flap cover. See Figure Figure 74. FID module replacement (2) 5. Using a T20 Torxhead screwdriver, unscrew completely the three visible Torx screws. Figure 75. FID module replacement (3) Thermo Scientific TRACE 1600 Series GC Service Manual...
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If the detector module remains out from the instrument for a long time, or the instrument is used without the detector module, close the small detector gases plate using the dedicated cap. Close also the hole on the insulator using the dummy module. TRACE 1600 Series GC Service Manual Thermo Scientific...
To replace the electrode of the FID detector 1. Set all the detector gases to OFF, and cool down the detector module at the room temperature. 2. Open the module flap cover. See Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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4. Unscrew and pull the signal cable up. Do not use a wrench. See Figure Figure 80. FID electrode replacement (3) 5. Manually unscrew the detector cap, then pull it up together with the FID cell top. See Figure TRACE 1600 Series GC Service Manual Thermo Scientific...
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6. Remove the insulator ring and the collecting electrode. See Figure Figure 82. FID electrode replacement (5) 7. Reinstall a new or cleaned collecting electrode into the FID body proceeding in the reverse order of its removal. Thermo Scientific TRACE 1600 Series GC Service Manual...
Figure 83. FID jet replacement (1) 3. Using a T6 Torx screwdriver, remove the glow-plug cable. 4. Unscrew and pull the signal cable up. Do not use a wrench. See Figure Figure 84. FID jet replacement (2) TRACE 1600 Series GC Service Manual Thermo Scientific...
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INSTRUMENT DAMAGE Place the FID cell top in a safe place to avoid the damage of the signal pin. Signal pin 6. Remove the insulator ring and the collecting electrode, then unplug the polarizing electrode bulkhead cable. See Figure Figure 86. FID jet replacement (4) Thermo Scientific TRACE 1600 Series GC Service Manual...
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To clean the FID jet 1. Using tweezers, rinse the FID jet with distilled water, then with methanol. 2. Place the FID jet on a paper towel, and let it air dry. TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Remove the column from the detector inlet and close it with the black cap. See Figure Figure 89. FID gases flow measurement (1) 3. Open the module flap cover. See Figure Figure 90. FID gases flow measurement (2) Thermo Scientific TRACE 1600 Series GC Service Manual...
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Figure 92. FID gases flow measurement (5) WARNING When unscrewing the detector cap, keep the FID cell top fixed avoiding its turning. This precaution prevents the damage of the signal pin into the FID cell top. TRACE 1600 Series GC Service Manual Thermo Scientific...
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2.5 mm hexagonal key. See Figure Figure 94. FID gases flow measurement (7) 9. Insert the FID detector flow adapter into the detector body and push until it stops. Figure Thermo Scientific TRACE 1600 Series GC Service Manual...
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11. Place the flowmeter tubing over the male hose adapter of the FID flowmeter adapter to begin measuring flows. See Figure Figure 97. FID gases flow measurement (10) To Flowmeter 12. Power the GC on. TRACE 1600 Series GC Service Manual Thermo Scientific...
3. Remove the column from the inlet of the detectors. See Figure Figure 98. TCD module replacement (1) 4. Open the module flap cover. See Figure Figure 99. TCD module replacement (2) Thermo Scientific TRACE 1600 Series GC Service Manual...
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7. After the module removal, a small plate is visible on the internal bottom surface. This small plate supplies the gases to the detector module. See Figure 102. Figure 102. TCD module replacement (5) TRACE 1600 Series GC Service Manual Thermo Scientific...
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A 25 pins connector on the internal bottom surface supplies the voltages and the IN/OUT signals to the detector module. Damage on this connector could determine an incorrect positioning of the detector module with consequently its incorrect functioning. Thermo Scientific TRACE 1600 Series GC Service Manual...
1. Cool down the oven and the injector - detector modules at the room temperature, then, switch the instrument OFF. 2. Manually close the inlet of the carrier and detector gas lines by using the optional external pneumatic switches, or close the main detector gases source. TRACE 1600 Series GC Service Manual Thermo Scientific...
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6. Pull up the detector module paying attention to maintain it horizontal respect the top surface of the instrument. This precaution simplifies the module removal and avoids the damages of the 25 pins connector where the module is plugged. See Figure 107. Thermo Scientific TRACE 1600 Series GC Service Manual...
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If the detector module remains out from the instrument for a long time, or the instrument is used without the detector module, close the small detector gases plate by using the dedicated cap. Close also the hole on the insulator using the dedicated dummy module. TRACE 1600 Series GC Service Manual Thermo Scientific...
Note This procedure can be performed leaving the module on the instrument (Front or Back position). To replace the ECD collecting electrode 1. Cool down the detector modules at the room temperature, then, open the module flap cover. See Figure 109. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Figure 111. Figure 111. ECD collecting electrode replacement (3) 4. Using a small flat screwdriver, unscrew the collecting electrode, then use tweezers to remove it from the ECD body. See Figure 112. TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Manually close the inlet of the carrier and detector gas lines by using the optional external pneumatic switches, or close the main detector gases source. See Figure 113. Figure 113. ECD temperature sensor replacement (1) Thermo Scientific TRACE 1600 Series GC Service Manual...
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5. Using the T10 Torx screwdriver, remove the cover of the ECD module unscrewing the four screws located on the bottom side of the module. See Figure 116. Figure 116. ECD temperature sensor replacement (4) TRACE 1600 Series GC Service Manual Thermo Scientific...
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9. Install the new part proceeding in the reverse order of its removal 10. Place the cover with the internal insulator on the ECD bottom side. Make sure to place the cables of heater and temperature sensor in correct position. See Figure 119. Thermo Scientific TRACE 1600 Series GC Service Manual...
2. Manually close the inlet of the carrier and detector gas lines by using the optional external pneumatic switches, or close the main detector gases source. 3. Remove the column from the inlet of the detectors. See Figure 121. TRACE 1600 Series GC Service Manual Thermo Scientific...
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7. Pull up the detector module pay attention to maintain it horizontal respect the top surface of the instrument. This precaution simplifies the module removal, avoiding the damages of the 25 pins connector where the module is plugged. See Figure 124. Thermo Scientific TRACE 1600 Series GC Service Manual...
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If the detector module remains out from the instrument for a long time, or the instrument is used without the detector module, close the small detector gases plate using the dedicated cap. TRACE 1600 Series GC Service Manual Thermo Scientific...
Note This procedure can be performed leaving the module on the instrument (Front or Back position). To replace the NPD source 1. Cool down the oven and the injector - detector modules at the room temperature, then switch the instrument OFF. Thermo Scientific TRACE 1600 Series GC Service Manual...
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5. Use the T10 Torx head screwdriver to unscrew the two Torx screws of the NPD source connector from its holder, and the three Torx screws of the source. See Figure 127. TRACE 1600 Series GC Service Manual Thermo Scientific...
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9. Rotate and align the thermionic source connector, then tighten the dowel to fix the connector to the support by using the T6 Torxhead key. See Figure 130. Figure 130. NPD source replacement (5) Correct Alignment dowel Thermo Scientific TRACE 1600 Series GC Service Manual...
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Figure 132. NPD source replacement (7) 12. Close the module flap cover. 13. Plug in the signal cable into its contact on the detector module. See Figure 133. Figure 133. NPD source replacement (8) TRACE 1600 Series GC Service Manual Thermo Scientific...
3. Disconnect the cables from the NPD detector module. See Figure 134. Figure 134. NPD jet replacement (1) 4. Open the module flap cover to remove the NPD source. See Figure 135. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Torx screws of the source. See Figure 136. Figure 136. NPD jet replacement (3) 6. Pull the NPD source out carefully from the NPD detector. See Figure 137. Figure 137. NPD jet replacement (4) TRACE 1600 Series GC Service Manual Thermo Scientific...
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9. By using the elbowed box wrench, unscrew the jet, and extract it through the detector body. See Figure 139. Figure 139. NPD jet replacement (5) Insulator 10. Place the jet in the ultrasonic cleaner, filled with liquid detergent. Sonicate the jet for about five minutes Thermo Scientific TRACE 1600 Series GC Service Manual...
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140. Figure 140. NPD jet replacement (6) Correct Alignment dowel 14. Reconnect and screw the straight jack connector of the collecting electrode cable to the collecting electrode bulkhead jack. See Figure 141. TRACE 1600 Series GC Service Manual Thermo Scientific...
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17. Plug in the signal cable into its contact on the detector module. See Figure 143. Figure 143. NPD jet replacement (9) 18. If present, move the autosampler towards the module restoring the original alignment. 19. Power on the GC. Thermo Scientific TRACE 1600 Series GC Service Manual...
5. Disconnect the signal, excitation voltage, and ignition/heating cables from the detector. Using the tool provided with the system, loosen the fixing nut on the base of the detector and remove it. TRACE 1600 Series GC Service Manual Thermo Scientific...
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7. Reinstall the FPD detector on the base ensuring that the aluminum ring has been inserted in the correct position, then tighten the fixing nut. 8. Reconnect the signal, excitation voltage and ignition/heating cables to the detector. Thermo Scientific TRACE 1600 Series GC Service Manual...
7. Remove the photomultiplier assembly and the filter. See Figure 146. Figure 146. Photomultiplier Assembly Removal Knurled Nut a. Loosen the knurled nut that fixes the photomultiplier assembly and remove it from the detector body. TRACE 1600 Series GC Service Manual Thermo Scientific...
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CAUTION Avoid touching the filter with your fingers. If you see fingertips on the filter, clean it using GC-grade methanol and air dry before remounting. 9. Reassembly the filter and the photomultiplier assembly. The mirror face must be oriented towards the flame. See Figure 148. Thermo Scientific TRACE 1600 Series GC Service Manual...
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11. If other external modules are present, plug the power cable to the AC Input connector of each module, and to the wall outlet. 12. Power on the GC. 13. Set the normal working conditions. TRACE 1600 Series GC Service Manual Thermo Scientific...
Top Screws Right Cover Front Screw Back Screw b. Remove the left and right covers of the FPD detector body and the insulating material. The glow-plug is now accessible. See Figure 151. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Replace the glow-plug with a new one interposing the new washer. 10. Reinstall the left and right covers of the FPD detector body with the insulating material in the original position, and fix them with the four fixing screws. See Figure 153. TRACE 1600 Series GC Service Manual Thermo Scientific...
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12. Reconnect the signal, excitation voltage and ignition/heating cables to the detector. 13. If external modules are present, plug the power cable to the AC Input connector of each external module, and to the wall outlet. 14. Power on the GC. Thermo Scientific TRACE 1600 Series GC Service Manual...
Note Do not lose the aluminum ring inserted between the detector head and the base body. 7. Loosen the Allen screws on the mirror plug and remove it. See Figure 154. Figure 154. FPD Mirror Plug Removal TRACE 1600 Series GC Service Manual Thermo Scientific...
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11. Reconnect the signal, excitation voltage and ignition/heating cables to the detector. 12. If other external modules are present, plug the power cable to the AC Input connector of each module, and to the wall outlet. 13. Set the normal working conditions. Thermo Scientific TRACE 1600 Series GC Service Manual...
Note Do not lose the aluminum ring inserted between the detector head and the base body. 7. Loosen the knurled nut that fixes the photomultiplier assembly and remove it from the detector body. See Figure 156. Figure 156. Photomultiplier Assembly Removal Knurled Nut TRACE 1600 Series GC Service Manual Thermo Scientific...
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PN 19050786), first remove the spacer, and then the filter. Interferential Filter Spacer 9. Loosen the three Allen screws that fix the filter support to the flange of the detector body and remove it. See Figure 158. Thermo Scientific TRACE 1600 Series GC Service Manual...
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11. Insert the filter support into the flange and fix it tightening the three Allen screws. Check the O-ring that fixes the heat shield is in place before tightening the screws. Figure 161. TRACE 1600 Series GC Service Manual Thermo Scientific...
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CAUTION If the filter installed is equipped with the spacer (see the kits PN 19050785 and PN 19050786), first insert the filter, and then the spacer. Interferential Filter Spacer 13. Reassembly the photomultiplier assembly and the detector body, then fix them together tightening the knurled nut. Thermo Scientific TRACE 1600 Series GC Service Manual...
Note Do not lose the aluminum ring inserted between the detector head and the base body. 7. Remove the photomultiplier assembly and the filter. 8. Loosen the knurled nut that fixes the photomultiplier assembly and remove it from the detector body. TRACE 1600 Series GC Service Manual Thermo Scientific...
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See Figure 163. Figure 163. Filter-side Heat Shield Removal (1) 12. Loosen the Allen screws that fix the mirror plug and remove it. See Figure 164. Thermo Scientific TRACE 1600 Series GC Service Manual...
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14. Remove with care traces of graphite due to the breaking of the seal. 15. Insert a new filter-side heat shield. See Figure 166. Figure 166. Filter-side Heat Shield Replacement (1) 16. Insert a new heat shield into its housing inside the detector body. TRACE 1600 Series GC Service Manual Thermo Scientific...
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27. If other external modules are present, plug the power cable to the AC Input connector of each module, and to the wall outlet. 28. Power on the GC. 29. Set the normal working conditions. Thermo Scientific TRACE 1600 Series GC Service Manual...
Note Do not lose the aluminum ring inserted between the detector head and the base body. 7. Using a cross-head screwdriver unscrew the two fixing screws that fix the photomultiplier tube housing to the photomultiplier tube holder. See Figure 167. TRACE 1600 Series GC Service Manual Thermo Scientific...
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During the extraction meets some resistance due to the presence of an O-ring inside the holder. See Figure 168. Figure 168. Photomultiplier Tube Housing Removal (2) 9. Replace the defective photomultiplier tube. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Replace the photomultiplier tube with a new one. Make sure to correctly insert the pins of the photomultiplier tube into the connector referring to the polarized position. See Figure 170. Figure 170. Connector Polarized Position Polarized Position 10. Remount the photomultiplier tube assemble. TRACE 1600 Series GC Service Manual Thermo Scientific...
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See Figure 172. Figure 172. Photomultiplier Tube Housing Reinstallation (2) c. Insert the two fixing screws into the corresponding fixing holes, then tighten the screws using a cross-head screwdriver. Thermo Scientific TRACE 1600 Series GC Service Manual...
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13. If other external modules are present, plug the power cable to the AC Input connector of each module, and to the wall outlet. 14. Power on the GC. 15. Set the normal working conditions. TRACE 1600 Series GC Service Manual Thermo Scientific...
Figure 174. GC heater replacement (1) 3. From the BACKPLANE board disconnect the three wires of the oven heater and the connector of the oven thermal sensor. See Figure 175. Figure 175. GC heater replacement (2) Thermo Scientific TRACE 1600 Series GC Service Manual...
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Note During this procedure, pieces of insulating material will drop down into the oven; this material will be reused during the installation of the new oven heater. TRACE 1600 Series GC Service Manual Thermo Scientific...
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Figure 177. GC heater replacement (4) 6. Place the new oven heater assembly in correct position and then, fix it using the 4 Torx screws. See Figure 178. Figure 178. GC heater replacement (5) Thermo Scientific TRACE 1600 Series GC Service Manual...
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Lubricant MOLYKOTE Z powder “Molybdenum Disulphide (MOS ) powder “(Thermo Scientific P/N 30803601). Any other Lubricant powders having the same technical specification mentioned below, can be used. See “Lubricant MOLYKOTE Z Powder Specification”...
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Figure 181. GC heater replacement (7) 10. Before reinstalling the rear cover, connect the GND wire to it. 11. Install the rear aluminum cover screwing the four Torx screws by using a T2.5 Torxhead screwdriver. Thermo Scientific TRACE 1600 Series GC Service Manual...
Figure 183. Oven fan replacement (2) Note During this procedure, pieces of insulating material will drop down into the oven; this material will be reused during the repositioning of the new oven heater assy. TRACE 1600 Series GC Service Manual Thermo Scientific...
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3 mm in respect the tip of the motor shaft. See Figure 184. Figure 185. Oven fan replacement (4) 18. Place the oven heater diaphragm to the original position, and fix it by using a 3 mm Allen key. See Figure 185. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Lubricant MOLYKOTE Z powder “Molybdenum Disulphide (MOS2) powder “(Thermo Scientific P/N 30803601). Any other Lubricant powders having the same technical specification mentioned below, can be used. See “Lubricant...
2. Remove the rear aluminum cover unscrewing the four Torx screws. 3. Open the oven door. 4. Using a T20 Torx screwdriver, remove the top left Torx screw. See Figure 188. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Figure 189. Security magnetic sensor replacement (2) 6. Using a T10 Torx screwdriver, remove the safe plate from the front bottom side of the instrument unscrewing the two Torx screws. See Figure 190. TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Disconnect the cable of the oven motor from the backplane board. See Figure 192. Thermo Scientific TRACE 1600 Series GC Service Manual...
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5. Install the new oven motor proceeding in the reverse order of its removing. Pay attention about the position of the six seals that must be reinstalled as shown in Figure 194. TRACE 1600 Series GC Service Manual Thermo Scientific...
Disconnect the power cord from the main socket located on the back of the instrument. 2. Remove the back aluminum cover unscrewing the four Torx screws and disconnecting the GND wire. Thermo Scientific TRACE 1600 Series GC Service Manual...
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4. Move the left panel back, then pull its bottom side out. Remove the panel disconnecting its GND wire. Figure 198. Left Panel GND Wire Location 5. Remove the two T20 screws that hold the oven light in place and remove the light by sliding it out. TRACE 1600 Series GC Service Manual Thermo Scientific...
Open the oven door and remove the top right Torx screw by using a T20 Torx screwdriver. Move the panel back, then pull its bottom side out. Remove completely the panel and disconnect its GND wire. See Figure 200. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Torx screw can be helped removing the left air exhaust tunnel first. To do that, use T20 Torxhead screwdriver to remove the three Torx screws of the exhaust tunnel and then take it out. TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Disconnect all the cables that are connected to the electronic module connectors. Thermo Scientific TRACE 1600 Series GC Service Manual...
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WARNING Before to install the new Electronic Module, verify its main power configuration (230 Vac or 120 Vac) printed on its identification label that must be in accordance with the main power line used. TRACE 1600 Series GC Service Manual Thermo Scientific...
2. Remove all the cables from the backplane board. 3. Using a Torxhead screwdriver remove the six Torx screws. Thermo Scientific TRACE 1600 Series GC Service Manual...
Figure 205. Toroidal transformer replacement (1) 3. Disconnect the cable of the transformer from the backplane board. See Figure 206. Note To simplify the transformer removing, disconnect all the other cables that are close to it. TRACE 1600 Series GC Service Manual Thermo Scientific...
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5. Reinstall the new transformer paying attention to install the plastic circular insulator first, then mount the transformer with its cable turned backwards. Using the same Allen screw, block the transformer with its metal plate and the plastic circular insulator. See Figure 208. Thermo Scientific TRACE 1600 Series GC Service Manual...
Wide service temperature range • Composition — Molybdenum disulphide • Color — Black • Limitations — This product is neither tested nor represented as suitable for medical or pharmaceutical uses. • Packing — 1 kg TRACE 1600 Series GC Service Manual Thermo Scientific...
Figure 210. Flat Cable Location 4. Repeat steps 1, 2, and 3 in the reverse order to install the new TRACE 1610 front panel. 5. Disconnect all cables that are connected to the electronic module connectors. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Handles Electronic Module Housing 9. Create a small notch on the GC back-right side with a file to allow the passage of the Helium Saver-H Safer™ gas net tubing. See Figure 213. TRACE 1600 Series GC Service Manual Thermo Scientific...
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GC’s metal border. See Figure 215. Figure 215. Tubing Below Metal Border 12. Install the new TRACE 1600 Series electronic module. Thermo Scientific TRACE 1600 Series GC Service Manual...
217. Figure 217. Disconnecting Gasnet Tubing 3. Disconnect SSL injector pressurization gas tubing from the He Saver-H Safer™ Gasnet using a 1/4-in. wrench. See Figure 218. Figure 218. Right Gasnet Tubing Locations TRACE 1600 Series GC Service Manual Thermo Scientific...
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Electronic Module Housing 8. Remove back tubing support by removing the back He Saver-H Safer™ Gasnet metal cover with a T20 screwdriver and remove the metal blocking clips from the internal side. Figure 221. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Safer™ Gasnet by removing the two T20 Screws from the front support. See Figure 222. Figure 222. Removing the Front Support 10. Install the new He Saver-H Safer™ Gasnet executing operation listed above in the reverse order. TRACE 1600 Series GC Service Manual Thermo Scientific...
Figure 223. Wiring diagram SSL Injector Module Two electric boards are present in the SSL module; they are located one over the other and fixed on the SSL’s manifold. See Figure 224. TRACE 1600 Series GC Service Manual Thermo Scientific...
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An A/D converter to communicate with the microprocessor. The SSL injector body is heated with a heater cartridge of 80 W, 48 Vac (about 30 Ω at the room temperature) and its temperature is read by PT100 thermal sensor. Thermo Scientific TRACE 1600 Series GC Service Manual...
A connector for thermocouple. – A connector for PTV cooling fan. – A safety Fuse: 2.5 A, 24 Vac. • PTVBottom-HRM includes: – An electric circuit to controls the three pressure sensors. TRACE 1600 Series GC Service Manual Thermo Scientific...
An electric circuit controls the carrier, split, and purge proportional valves. – An electric circuit controls the Gas Sampling Valve temperature. – A microprocessor to controls the functioning of the Gas Sampling Valve. – A connector marked CN7 for Backflush valve. Thermo Scientific TRACE 1600 Series GC Service Manual...
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On the SSL injector side, two electric boards are present, they are located one over the other and both are fixed on the modified SSL’s manifold. See Figure 227. Figure 227. Helium Saver module wiring diagram TRACE 1600 Series GC Service Manual Thermo Scientific...
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PT100 thermal sensor. FID Detector Module Two electric boards are present in the FID module and they are fixed on the FID’s manifold. The boards are identified as FIDT-HRM and FIDB-HRM. See Figure 228. Thermo Scientific TRACE 1600 Series GC Service Manual...
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An electric circuit to read the PT100 thermal sensor. – An electric circuit to controls the FID temperature. – An electric circuit to controls the pressure sensors. – An A/D converter to communicates with the microprocessor. TRACE 1600 Series GC Service Manual Thermo Scientific...
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An electric circuit to controls and supplies voltages to the TCD boards (±15 V; +5 V) • TCDTop-HRM includes: – An amplifier circuit of the filaments. – A power circuit of the TCD’s bridge. Thermo Scientific TRACE 1600 Series GC Service Manual...
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ECD Detector Module Five electric boards are present in the ECD module and they are fixed on the TCD’s manifold. The boards are identified as ECDL-HRM, ECDM-HRM, ECDT-HRM, ECDB-HRM, and ECDV-HRM. See Figure 230. TRACE 1600 Series GC Service Manual Thermo Scientific...
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An electric circuit to controls the Safety Cut Off relays and power element (TRIAC) to controls the heating cartridge. • ECDTop-HRM includes: – A/D converter. – A microprocessor to controls the functioning of the ECD detector. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Two electric boards are present in the NPD module; they are located one over the other and both are fixed on the NPD’s manifold. They are identified as NPDT-HRM and NPDB-HRM. See Figure 231. TRACE 1600 Series GC Service Manual Thermo Scientific...
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An electric circuit to read the PT100 thermal sensor and to controls the heating circuit. – An electric circuit to controls the Safety Cut Off relay. – A safety Fuse: 2 A, 48 Vac. Thermo Scientific TRACE 1600 Series GC Service Manual...
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Two electric boards are present in the FPD module; they are located one over the other and both are fixed on the FPD’s manifold. They are identified as FPDT-HRM and FPDB-HRM. Figure 233. TRACE 1600 Series GC Service Manual Thermo Scientific...
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An electric circuit to control the thermal sensor of the base body of FPD module and heating block of FPD detector. – An electric circuit that controls the thermal sensor of the manifold of the FPD module. Thermo Scientific TRACE 1600 Series GC Service Manual...
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400 °C for the FPD module. Electronic Module Four electronic boards are present in the electronic compartment and they are identified as OVN-HRM, CPU-HRM, I/O-HRM, and Power Supply-HRM. See Figure 234. Figure 234. Electronic module wiring diagram TRACE 1600 Series GC Service Manual Thermo Scientific...
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Table 5. Protecting Fuses (Sheet 1 of 2) Fuse Type for 120 Vac Type for 230 Vac Protections T10A; IEC 127/III T6.3A; IEC 127/III Toroidal main (5 x 20 mm) (5 x 20 mm) transformer Thermo Scientific TRACE 1600 Series GC Service Manual...
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Three BUS connectors are available, where the Auxiliary • BUS Connectors — External modules must be connected. To be automatically recognized, the Auxiliary External modules must be connected to the BUS connectors before switching ON the TRACE 1600/1610. TRACE 1600 Series GC Service Manual Thermo Scientific...
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Electronic Boards Description Rear Connectors Description • Handshake Connectors — Two handshake connectors identified as Autosampler Handshake and Generic Handshake are available. Thermo Scientific TRACE 1600 Series GC Service Manual...
FID and FPD modules during the flame ignition phase, and two VDR (Voltage Dependent Resistor) identified with F1 and F2, that are protecting the 24 V in current and temperature. See Figure 235. TRACE 1600 Series GC Service Manual Thermo Scientific...
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Figure 237. Figure 237. Auxiliary gas module The gas pressure/flow required is automatically controlled and adjusted through three proportional valves. A microprocessor controls the programming and the functioning of the proportional valves. TRACE 1600 Series GC Service Manual Thermo Scientific...
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Oven cryogenic system, the solenoid valves for the front/back PTV/PTVBKF cryogenic systems, and up to eight solenoid valves for the activation of external events. See Figure 238 Figure 239. Figure 238. Auxiliary temperature cryo module Thermo Scientific TRACE 1600 Series GC Service Manual...
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• Connect the power cord to the Aux Temperature Cryo Module. • Connect the BUS cable from the Aux Temperature Cryo Module to the BUS connector of the GC. • Turn the GC ON. NPD Power Module TRACE 1600 Series GC Service Manual Thermo Scientific...
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The external module is powered directly from the main power line (230 V or 120 V). They are identified as and Power Supply. • NPDC-HRM includes: – An electric circuit to controls the voltage and the current (4 A Max.) applied to the NPD source. Thermo Scientific TRACE 1600 Series GC Service Manual...
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A safety Fuse F1 (4 A, 250 V). • Power Supply includes: – A commercial power supply to generate the voltage (50 V) and current (5 A Max) for the NPD source. TRACE 1600 Series GC Service Manual Thermo Scientific...
This chapter describes how to update the firmware and the software on your TRACE 1600 Series GC. Contents • Using the GC and AS Service Tool Program to Update Firmware • Updating the HMI Software and Service Videos Thermo Scientific TRACE 1600 Series GC Service Manual179...
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Figure 242. Selecting an Instrument 2. Click the F/W update button to access the Boot Loader page. The TRACE Series GC will enter boot loader status, and the system starts scanning the firmware. See Figure 243. TRACE 1600 Series GC Service Manual Thermo Scientific...
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3. When the scan is complete, the Browse package name button is enabled. See Figure 244. Figure 244. Boot Loader Window (2) 4. Click the Browse package name button to display firmware versions. See Figure 245. Thermo Scientific TRACE 1600 Series GC Service Manual...
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• If the status of all the components is ok, an update is not necessary. • If the status of one or more components is old, click the Update button to update the firmware. See Figure 246. Figure 246. Boot Loader Window (3) TRACE 1600 Series GC Service Manual Thermo Scientific...
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Note Before to downgrade the TRACE 1600/1610 firmware version with a previous version, be sure that the current Data System version is able to control it. 1. Run the GC and AS Service Tool as an Administrator. Thermo Scientific TRACE 1600 Series GC Service Manual...
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IP setup and F/W update buttons will be activated. 4. Select F/W update a new page will be display, click the Set Up icon in the left lower corner. TRACE 1600 Series GC Service Manual Thermo Scientific...
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6. Select the firmware package that you want to install. Click Update to start the process. 7. At the end of the firmware downgrading, all the cells must be OK. Click Done to close the program. Thermo Scientific TRACE 1600 Series GC Service Manual...
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1. Copy to your PC the HMI ver. xx.xx.xx.rar of the latest HMI software version received from Thermo Fisher Scientific GC-GC/MS Product Support, available at the following link. 2. Extract the files. The following figure shows an example of the files in the extracted folder. TRACE 1600 Series GC Service Manual Thermo Scientific...
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5. Press Configuration, then select the Touch screen icon. Next, press the Update software from USB button. Figure 252. GC Configuration Page 6. Choose the appropriate update: Update HMI, Update Videos, or Update All. Thermo Scientific TRACE 1600 Series GC Service Manual...
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After updating the HMI and videos via USB, check the GC touch screen to verify that all updates are installed. In some rare cases, updating videos via USB may not work properly. If this happens it is necessary to directly load the service videos to the SD card. TRACE 1600 Series GC Service Manual Thermo Scientific...
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3. Disconnect the flat and grounding cable between the panel and the GC door. Figure 256. Flat Cable and Grounding Cable Locations 4. Position the front panel on a table and detach the HMI electronics by removing the four T10 screws. Thermo Scientific TRACE 1600 Series GC Service Manual...
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6. Upload ONLY the Video folder, inserting the SD card directly in an SD card reader. 7. Repeat these steps in reverse order to reinstall the components. 8. Check the videos to confirm the update was successful. TRACE 1600 Series GC Service Manual Thermo Scientific...
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This chapter provides troubleshooting for the detectors. Use the information to troubleshoot and resolve the issue. Contents • FID Detector Module • NPD Detector Module • ECD Detector Module • TCD Detector Module • FPD Detector Module Thermo Scientific TRACE 1600 Series GC Service Manual...
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• The Polarizing Electrode is not well positioned on the FID detector. • Detector gases not calibrated/set correctly. • Electronic issue on the FID boards. High Signal The causes could be identified on the following points: TRACE 1600 Series GC Service Manual Thermo Scientific...
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Note For a better detector’s troubleshooting, is suggested to disconnect the column from the NPD module and close it with a blind cap. Thermo Scientific TRACE 1600 Series GC Service Manual...
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• The Source heating current value could be too low. • The detector temperature could be too low. • The sample amount injected could be too low. • Electronic issue on the NPD detector boards. TRACE 1600 Series GC Service Manual Thermo Scientific...
• The Collecting Electrode could be contaminated. • The Make-up gas could be contaminated. • Leaks could be present on the ECD Module and/or Makeup line. • ECD parameters not set correctly. Thermo Scientific TRACE 1600 Series GC Service Manual...
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• Electronic issue on the TCD detector boards. Detector Not Ready The causes could be identified on the following points: • The filaments are set OFF. • The filaments are not READY. TRACE 1600 Series GC Service Manual Thermo Scientific...
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• The Hydrogen flow rate could be too low. • The Air flow rate could be too low or too high. • The heat absorbing windows could be dirty. • Electronic issue on the TCD detector boards. Thermo Scientific TRACE 1600 Series GC Service Manual...
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The causes could be identified on the following points: • The heater could be faulty or not connected. • The 48 V are missing. • Electronic issue on the FPD detector boards. TRACE 1600 Series GC Service Manual Thermo Scientific...
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