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Carlisle Fluid Technologies BINKS DX70 Service Manual

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Service Manual
EN
DX70 Diaphragm Pump
Patent US 9447780
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
1/20
77-3200 R2 (09/2021)
www.carlisleft.com

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Summary of Contents for Carlisle Fluid Technologies BINKS DX70

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 1/20 77-3200 R2 (09/2021) www.carlisleft.com...

  • Page 2: Eu Declaration Of Conformity

    Notified body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity / incorporation is issued Carlisle Fluid Technologies UK Ltd, under the sole responsibility of the manufacturer: Ringwood Road, Bournemouth, BH11 9LH. UK Representative authorised to compile the technical file Sales and Marketing Director.
  • Page 3 II 2 G Ex h IIB T4 Gb Notified body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity/incorporation Carlisle Fluid Technologies UK Ltd, is issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 5: Specification

    Specification Ratio: Maximum air inlet pressure: 7 bar [100 psi] Maximum fluid pressure: 7 bar [100 psi] Displacement per cycle: 0.07 litres [0.018 US gall] Output @ 60 cycles / min: 4.2 litres/min [1.1 US gall/min] Maximum Recommended Continous Cycle Rate [cycles/min]: Maximum Recommended Intermittent Cycle Rate [cycles / min]:...

  • Page 6: Installation

    Installation SECTION Z-Z 6/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 7 Prior To Use Re-torque end cap nuts to 8 Nm prior to use. Check periodically during use This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height to allow for maintenance. Attach flexible hoses to all connections.

  • Page 8: Important Notes

    Paint section materials of construction Item Material Pump body Conductive acetal End cap Conductive acetal Inlet & outlet connectors Stainless Steel Diaphragms PTFE Seals FKM/PE Valve ball & spring Stainless Steel End cap plugs Stainless Steel Important Notes 1. For regulated units the pump air inlet pressure should be no more than 1.5 bar (21 psi) higher than the air pressure to the fluid regulator.
  • Page 9 Spare Parts Item Part No. Description DXK-1 Check valve seal kit x 4 DXK-2 Check valve kit x 4 DXK-3 Diaphragm kit x 2 DXK-4 Shaft & seal kit DXK-5 End cap seal kit x 2 DXK-6 Caps & screws x 2 DXK-7 End cap nuts x 10 DXK-8...
  • Page 10 Spare Parts 10/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 11 Spare Parts Item Part No. Description DXK-9 Inlet, outlet & plug connector seal kit DXK-10 Male inlet connector kit DXK-11 Female inlet connector kit DXK-12 Male outlet connector kit DXK-13 Female outlet connector kit DXK-14 Air valve kit DXK-15 Fluid regulator kit DXK-16 Regulator cap &...
  • Page 12 Spare Parts 12/20 77-3200 R2 (09/2021) www.carlisleft.com...

  • Page 13: Maintenance

    Maintenance Key - Maintenance symbols Order for dis-assembly (reverse for assembly) Grease (AGMD-010) refer to figure Spanner or socket size Torque required 13/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 14 Maintenance Figure 1 Figure 2 Note #1 - Shaft fitting tool included in spares kit DXK-4 This must be used when re-fitting centre shaft 14/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 15 Maintenance schedule Typical period Recommended operation - Check for fluid or air leaks - Inspect Pump for Correct operation Monthly - Check for any excessive mechanical noise - Check for excessive fluid pressure pulsation - Perform a pump stop test to ensure correct operation, by ensuring pump stops when the spraygun trigger is closed and there is no fluid flow.
  • Page 16 Bare pump selection DX70 Fluid regulator For use with Air regulators Regulator No regulator DX70N No regulator 1 Regulator DX70N 2 Regulators DX70R 3 Regulators Inlet type Outlet type Male Male Female Female Air regulators DXA-AC1 1 Regulator - Pump DXA-AC2 2 Regulators - Pump...
  • Page 17 NOTES 17/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 18 NOTES 18/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 19 NOTES 19/20 77-3200 R2 (09/2021) www.carlisleft.com...
  • Page 20 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

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