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Carlisle Fluid Technologies BINKS Maple 15/3 Service Manual

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Service Manual
EN
Maple 15/3 - Pump
Model - 104009
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3233 R5 (09/2021)
1/20
www.carlisleft.com

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Summary of Contents for Carlisle Fluid Technologies BINKS Maple 15/3

  • Page 1 It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3233 R5 (09/2021) 1/20 www.carlisleft.com...

  • Page 2: Eu Declaration Of Conformity

    II 2 G X IIB T4 Notified body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity / incorporation Carlisle Fluid Technologies UK Ltd, is issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK...
  • Page 3 Ex h IIB T4 Gb X Notified body details and role: Element Materials Technology (0891) Lodging of Technical file This Declaration of conformity/incorporation Carlisle Fluid Technologies UK Ltd, is issued under the sole responsibility of the Ringwood Road, manufacturer: Bournemouth, BH11 9LH. UK...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 5: Specification

    Specification Ratio: Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 21 bar [304.5 psi] Nominal flow volume / cycle: 0.375 l/m [0.10 US gal/m] Output @ 60 cycles / min: 22.5 l/m [6 US gal/m] Maximum recommended continous cycle rate:Cycles/min Maximum recommended intermittent cycle rate:Cycles/min...

  • Page 6: Dimensions And Mounting Details

    Dimensions and Mounting Details 1" Sanitary outlet 1" Sanitary inlet MOUNTING LOCATIONS SECTION A-A 77-3233 R5 (09/2021) 6/20 www.carlisleft.com...
  • Page 7 Installation & Operation This product should be flushed with a suitable compatible solvent prior to use. • Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. •...
  • Page 8 Parts list - Pump Assembly 104009 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT 163952 M6 x 21 HEX HEAD CAP SCREW 165087 M6 SPRING WASHER 165123 M10 SPRING WASHER 165947 M10 x 35 SOCKET HEAD CAP SCREW 192009 1'' x 1.5'' SANITARY CLAMP 192206 1'' PTFE SANITARY GASKET 192382...
  • Page 9 Pump Assembly 104009 GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) MAGNET HAZARD 77-3233 R5 (09/2021) 9/20 www.carlisleft.com...
  • Page 10 Parts list Air Motor Assembly 193703 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT  0115-010037 POPPET ASSEMBLY 0115-010102 AIR VALVE ASSEMBLY 161993 Ø20.35 x 1.78 VITON O-RING 161994 Ø4.47 x 1.78 O-RING 161995 Ø19.5 x 3 O-RING 161998 Ø125 x 2 O-RING 162703 SHAFT SEAL 162704...
  • Page 11 Air Motor Assembly 193703 77-3233 R5 (09/2021) 11/20 www.carlisleft.com...
  • Page 12 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION SPARES KIT  162707 AIR MOTOR PISTON SEAL 165973 GRUB SCREW x 41 192759 PISTON SHAFT 192832 PISTON GREASE (AGMD-010) LOCTITE TORQUE MAINTENANCE ORDER (Reverse for assembly) GREASE INTERNAL (AGMD-010) MAGNET HAZARD 77-3233 R5 (09/2021) 12/20 www.carlisleft.com...
  • Page 13 Air Valve Assembly 0115-010102 REMARKS & ITEM PART NO. DESCRIPTION SPARES KIT 0114-014657 1/4 BSPP PIPE PLUG  0115-010015 SPOOL AND SLEEVE ASSEMBLY 162789 SPOOL AND SLEEVE O-RING Not Shown  0115-010016 BUMPER  0115-010017 MAGNET 0115-010018 VALVE BLOCK END CAP ...
  • Page 14 Fluid Piston Assembly 194242 ITEM PART NO. DESCRIPTION SPARES KIT  160533 PISTON BALL CHECK SPRING 162855  Ø52.07 x 2.62 O-RING  162856 Ø41.0 x 1.78 O-RING 162857  O-RING Ø56.82 x 2.62 171788  Ø1.375" BALL  192632 SEAT 193188 INLET SPRING KEEP...

  • Page 15: Fault Finding

    Fault Finding Symptom Possible Cause Remedy getting into suction Check seals and hose connections. hose/manifold Pump will Worn piston seal. Replace piston seals. ‘Prime’ Inspect, clean and/or replace balls and Ball checks not seating correctly. seats. Check air and fluid supply ball valves No Air or Fluid supply and supply hoses.
  • Page 16 Fault Finding Symptom Possible Cause Remedy Worn air motor piston seals. Replace air motor piston seal. Disassemble pump required Worn/failed air motor shaft seals. replace air motor shaft seals. Pump runs but has excessive pulsation. Worn fluid piston seal. Replace fluid piston seal. Check QE diaphragms and exhaust Air exhaust restricted.

  • Page 17: Maintenance Schedule

    Spares Kits for Maple 15 Pump KIT No. PART NO. DESCRIPTION QTY. REMARKS  250790 ** Fluid section seal kit Check main parts list  250736 ** Fluid overhaul kit for details of  250627 Air Motor Seal Kit individual kit contents ...

  • Page 18: Bellows Replacement

    Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502382 Bellows Assembly Spigot 502769 Bellows Positioning Tool Screw Item No. 1 (assembly spigot) onto the piston shaft Using Item No. 2, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.
  • Page 19 Accessories PART NO. DESCRIPTION REMARKS 192206 1" Sanitary Gasket Heavy duty 192009 1 & 1 1/2" Sanitary Clamp 1" Sanitary - 192532 1" BSPT (f) Adapter 502608 Seal Insertion Tool For Shaft seal (7) (162703) 502382 Bellows Assembly Spigot See page 18 for assembly procedure. 502769 Bellows Positioning Tool AGMD-010...

  • Page 20: Warranty Policy

    WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

104009

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