Westinghouse iGen2250 Instruction Manual
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Westinghouse iGen2250 Instruction Manual

Westinghouse iGen2250 Instruction Manual

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Instruction
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iGen2250
Inverter Generator

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Summary of Contents for Westinghouse iGen2250

  • Page 1 Instruction Manual iGen2250 Inverter Generator...

  • Page 3: For Your Records

    CONGRATULATIONS ON PURCHASING A WESTINGHOUSE INVERTER GENERATOR Thank you for purchasing a Westinghouse inverter generator. It is a high-quality power product that will provide many years of safe and reliable service if properly operated and maintained. DANGER This manual contains important instructions for operating the generator. For your safety and that of others, be sure to read this manual thoroughly before operating the generator.

  • Page 4: Table Of Contents

    CONTENTS SAFETY ..................................1 SAFETY DEFINITIONS ............................1 SAFETY SYMBOL DEFINITIONS ........................1 GENERAL SAFETY RULES ..........................2 SAFETY LABELS ..............................4 UNPACKING ................................5 UNPACKING THE GENERATOR ........................5 ACCESSORIES ..............................5 FEATURES ................................6 MAIN GENERATOR COMPONENTS .........................6 CONTROL PANEL FEATURES ...........................7 OPERATION ................................9 BEFORE STARTING THE GENERATOR ......................9 CHECKING OR ADDING ENGINE OIL AND FUEL ....................9 Checking and Adding Engine Oil ......................10 Checking and Adding Fuel ........................10...
  • Page 5 CONTENTS MAINTENANCE ..............................17 MAINTENANCE PRECAUTIONS ........................17 MAINTENANCE SCHEDULE ..........................17 ENGINE OIL ..............................18 Engine Oil Specification ..........................18 Checking Engine Oil ..........................18 Adding Engine Oil ............................19 Changing Engine Oil ..........................19 AIR FILTER ...............................20 Cleaning the Air Filter ..........................20 FUEL STRAINER ..............................21 Cleaning the Fuel Strainer ........................21 SPARK PLUG ..............................21 Cleaning and Replacing the Spark Plug ....................21 SPARK ARRESTOR ............................23...

  • Page 6: Safety

    SAFETY SAFETY DEFINITIONS SAFETY SYMBOL DEFINITIONS The words DANGER, WARNING, CAUTION and Symbol Description NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work Safety Alert Symbol on or near the equipment.

  • Page 7: General Safety Rules

    SAFETY GENERAL SAFETY RULES WARNING Petrol fuel liquid and vapours are DANGER extremely flammable and explosive Never use the generator in a location under certain conditions. that is wet or damp. Never expose the • Always refuel the generator generator to rain, snow, water spray outdoors, in a well-ventilated area.
  • Page 8 SAFETY WARNING WARNING Never operate the generator if: You must take reasonable care for powered items overheat; electrical the health and safety both of yourself output drops; there are sparks, flames and any others who may be affected or smoke coming from the generator; by your actions.

  • Page 9: Safety Labels

    SAFETY SAFETY LABELS The safety labels have specific positions and must be replaced if they are unreadable, damaged or missing. Figure 1 - Safety Labels...

  • Page 10: Unpacking

    The generator is heavy; lifting it could cause bodily harm. A – Bottle of SAE 10W-30 Engine Oil (350 ml for iGen2250). Avoid cutting on or near staples to prevent personal injury. B – Spark Plug Socket Wrench C –...

  • Page 11: Features

    - Outlet Ventilation Grille - Engine Control Switch - RHS Access Cover Lock - LHS Maintenance Access Cover - RHS Maintenance Access Cover - LHS Acess Cover Lock - Spark Plug Access Cover Figure 3 - iGen2250 Main Generator Components...

  • Page 12: Control Panel Features

    (Volts) Frequency (Hz) Run Time (hours) Run Time (hh:mm) Figure 4 - iGen2250 Control Panel Features 1. Data Center: The alphanumeric LED display 3. Panel Lights Switch: Press this button in fully shows the output voltage by default. This and release to switch the panel lights on or off.
  • Page 13 FEATURES generator’s AC output even though the engine is still running. Reduce the connected load or rectify the electrical fault before pressing the generator reset button to restore AC output. 7. Low Oil Alarm: The red warning light will illuminate and the engine will automatically shut down if the oil level becomes too low.

  • Page 14: Operation

    OPERATION outdoors during rain, snow or any combination BEFORE STARTING THE GENERATOR of weather conditions that could lead to moisture collecting on, in or around the generator. Location Selection – Before starting the generator, avoid exhaust and location hazards by verifying that: Dry Surface –...

  • Page 15: Checking And Adding Engine Oil

    OPERATION Checking and Adding Engine Oil 5. Turn the fuel cap vent clockwise to the ON position. WARNING 6. Remove the fuel cap by unscrewing it anti- clockwise. Internal pressure can build up in the 7. Slowly add fuel into the fuel tank. Be careful not engine crankcase while the engine to overfill the tank.
  • Page 16 OPERATION 2. Turn the engine control switch anti-clockwise to DANGER the CHOKE position if starting a cold engine (see Figure 7). To restart a warm engine, turn the knob Never use the generator in a location to the ON position. that is wet or damp.

  • Page 17: Eco Throttle Control

    Step 3 above with haste. APPLICATION AND DUTY CYCLE All models within the iGen range of Westinghouse generators are portable, air-cooled, petrol- engine driven, self-contained units designed for independent supply of electrical power. They are...

  • Page 18: Connecting Electrical Loads

    OPERATION in atmospheric pressure (and thus the available air 12-Volt DC devices or extension cords must be for combustion) as altitude increases. fitted with a cigarette lighter plug for connection to the generator as shown in Figure 11. CONNECTING ELECTRICAL LOADS The generator can be used to power 240-Volt AC, 50 Hz, single phase or 12-Volt DC electrical devices.

  • Page 19: 240-Volt Ac Extension Cords

    OPERATION extra power demand when starting, and so their inaccurate or misleading. It is recommended that starting power demands are the same as their the generator and powered device(s) be trialled to running power demands. ensure that the combination performs satisfactorily. More complex 240-Volt AC devices containing 240-VOLT AC EXTENSION CORDS inductive or capacitive elements such as electric...

  • Page 20: 12 Volt Battery Charging

    OPERATION generator’s 12-Volt DC accessory socket. The 12 VOLT BATTERY CHARGING battery is now charging. Keep the battery as far away as possible from the generator due to the There are two methods by which the generator can explosive gas hazard. be used to charge an external 12 Volt battery: 6.

  • Page 21: Transporting The Generator

    OPERATION 5. Make any necessary pre-charging adjustments or settings on the battery charger in accordance with its operating instructions. 6. Insert the battery charger’s power supply plug into one of the generator’s 240-Volt AC outlet sockets and then switch the battery charger ON. The battery is now charging.

  • Page 22: Maintenance

    Alternatively, an authorised Westinghouse service dealer can carry out this work for a fee. Table 1: Basic Maintenance Schedule - Owner Performed...

  • Page 23: Engine Oil

    MAINTENANCE Table 2 lists the more complicated maintenance tasks that are best performed by a qualified mechanic using specialised tools. It is recommended to engage an authorised Westinghouse service dealer to carry out this work. Table 2: Advanced Maintenance Schedule - Authorised Westinghouse Service Dealer Performed...

  • Page 24: Adding Engine Oil

    MAINTENANCE 7. Check oil level: 9. Continue to add oil until the oil is at the correct level. See Checking Engine Oil. A simple visual • Acceptable Oil Level – Oil surface is at guide is to observe the oil level relative to the the bottom lip of the oil fill plug opening bottom lip of the oil filler neck in the engine (see Figure 15).

  • Page 25: Air Filter

    MAINTENANCE 5. Remove the foam air filter element while NOTICE taking care to note its shape and orientation (see Figure 19). The air filter element must be re- Never dispose of used engine oil by dumping installed later in the same position. the oil into a sewer, on the ground, or into groundwater or waterways.

  • Page 26: Fuel Strainer

    MAINTENANCE 9. Reinstall the fuel strainer by hand inside the filler FUEL STRAINER hole on top of the fuel tank (see Figure 21). Make sure it is fully inserted into the opening. Cleaning the Fuel Strainer 10. Reinstall the fuel cap. Tools required - None.
  • Page 27 E - Terminal B - Ground Electrode F - Thread C - Gasket G - Centre Electrode D - Insulator Figure 25 – Spark Plug Table 3: Replacement Spark Plug for iGen2250 Spark Plug Make and Model Torch Bosch Denso E6RTC WR7BC+...

  • Page 28: Spark Arrestor

    MAINTENANCE SPARK ARRESTOR REPLACING THE FUEL FILTER Tools required – Phillips head screwdriver (supplied) Cleaning the Spark Arrestor and a pair of pliers. Tools required – 8 mm socket wrench. The fuel filter should be replaced after every 250 Check and clean the spark arrestor after every hours of use or one year.

  • Page 29: Checking And Adjusting The Valve Clearance

    MAINTENANCE 11. Turn both the engine control switch and fuel cap vent to the OFF position. A - Rocker Arm Cover DANGER B - Bolt C - Gasket Never operate the generator without its control panel / front maintenance access cover assembly properly installed.

  • Page 30: Maintenance Access

    MAINTENANCE 12. Reinstall the spark plug, spark plug boot, spark CLEANING THE GENERATOR plug access cover and the RHS maintenance The generator should be kept clean and dry at access cover. all times to ensure its reliable and safe operation. This must be checked each time before using the MAINTENANCE ACCESS generator.

  • Page 31: Long-Term Storage

    MAINTENANCE 13. Reinstall the maintenance access cover. 14. Reinstall the fuel strainer. 15. Reinstall the fuel cap. 16. Turn the fuel cap vent to the OFF position. LONG- TERM STORAGE WARNING Never store a generator with fuel in the tank indoors or in a poorly ventilated area where the fumes can come into contact with an ignition Figure 33 –...

  • Page 32: Storage Procedure For Greater Than 3 Months

    / overhaul or prior to final disposal at the end of its service life. Dismantling should only be carried out by a mechanically proficient person with access to proper tools or alternatively by your authorised Westinghouse service dealer for a fee.

  • Page 33: Troubleshooting

    11. Check air filter element and clean if necessary. 12. Spark arrestor is dirty or 12. Check spark arrestor and clean if necessary. blocked. 13. If above possible causes 13. Take generator to an authorised Westinghouse are checked and eliminated, service dealer. generator may be faulty.
  • Page 34 Check running and starting power demands of total connected electrical load versus generator’s rating. If above possible causes Take generator to an authorised Westinghouse are checked and eliminated, service dealer. generator may be faulty.
  • Page 35 DC loads is not covered by warranty. If unresolved, stop and restart engine with ECO throttle switch in the OFF position. If above possible causes Take generator to an authorised Westinghouse are checked and eliminated, service dealer. generator may be faulty.
  • Page 36 Check oil level and add oil if necessary. Spark plug boot is not Push spark plug boot firmly onto spark plug. properly connected onto spark plug terminal. If above possible causes Take generator to an authorised Westinghouse are checked and eliminated, service dealer. generator may be faulty.
  • Page 37 Drain fuel and refill with fresh fuel. contaminated. Air filter is dirty or blocked. Check air filter element and clean if necessary. If above possible causes Take generator to an authorised Westinghouse are checked and eliminated, service dealer. generator may be faulty.

  • Page 38: Specifications

    SPECIFICATIONS PARAMETER iGen2250 Type 1-Cylinder, 4-Stroke, Overhead Valve, Air Cooled Displacement (cm Max. Speed (rpm) 5,000 Oil Capacity (mL) Oil Viscosity SAE 10W-30 Low Oil Shutdown Spark Plug Torch E6RTC Spark Plug Gap (mm) 0.60 - 0.80 ‡ Fuel Unleaded Petrol...

  • Page 39: Wiring Diagram

    SPECIFICATIONS iGen2250 WIRING DIAGRAM...

  • Page 40: Warranty

    Consumer or Westinghouse Outdoor Power Equipment (the others without the Company’s prior written approval. “Company”) warrants that its Westinghouse portable electric generators (the “Goods”) shall be free from To the extent permissible by law and...
  • Page 41 NOTES...
  • Page 42 NOTES...
  • Page 44 Westinghouse Outdoor Power Equipment 19 Corymbia Place Parkinson QLD 4115 Australia © 2024 All rights reserved. Content may change without notice. and Westinghouse are trademarks of Westinghouse Electric Corporation used under license by Westinghouse Outdoor Power Equipment. 2024-09-06...

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