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Busy Bee tools BBPBS14 User Manual

14” professional band saw
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14" Professional Band Saw
BBPBS14
User's Manual
NO PORTION OF THIS MANUAL MAY
COPYRIGHT
2024 BY BUSY BEE TOOLS LTD.
C
BE REPRODUCED WITHOUT THE WRITTEN
CONSENT OF BUSY BEE TOOLS LTD.
v1.0

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  • Page 1 14” Professional Band Saw BBPBS14 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2024 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.0...

  • Page 2: General Shop Safety Instructions

    General Shop Safety Instructions Notice: Safety First! The paramount concern in operating this equipment is safety. It is imperative to adhere strictly to the following instructions. Neglecting any of the listed guidelines may lead to risks such as electric shock, fire hazards, or severe personal injury.

  • Page 3: Table Of Contents

    Table of Contents General Shop Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction .

  • Page 4: Introduction

    Introduction It is with distinct honor and excitement that we present to you the BBPBS14, a premier addition to our esteemed line of precision woodworking equipment. At Busy Bee Tools, we are committed to engineering excellence, and this machine exemplifies our dedication to providing craftsmen with superior tools for their trade.

  • Page 5: General Machine Information

    General Machine Information Motor ............................1.75 HP, TEFC Motor Speed (no load) ......................1,720 RPM Volts .............................. 115 / 230 V Amps ............................. 14 / 7 A, Hertz, Phase ..........................60 Hz, 1Ph Blade Length ..........................111” (2,819 mm) Blade Width ..........................3/16” - 3/4” (4.78 - 19 mm) Blade Speed ..........................

  • Page 6: Controls And Components

    Figure 1: BBPBS14 Front View. Figure 2: BBPBS14 Rear View. Controls and Components 1- Stand with storage. 16- Drive belt Tension Hand Wheel. 2- Lower Wheel Door. 17- Mobile Kit (Sold Separately). 3- Rip Fence and Rail Assembly. 18- 4” Dust Port.

  • Page 7: Section 1: Safety

    Section 1: Safety Operating Dust-Producing Machinery: When operating machinery that generates dust, it is essential to wear a respirator that has been approved by NIOSH (National General Shop Safety instructions Institute for Occupational Safety and Health). Wood dust is classified as a carcinogen and can lead to cancer and Your safety is of utmost importance.
  • Page 8 11- Avoid Dangerous Environments: Refrain from using 21- Secure the Workpiece: Whenever possible, use clamps machinery in locations that are damp, wet, or where or a vise to secure the workpiece. A properly secured flammable or noxious fumes may be present. Always ensure workpiece not only protects your hands but also allows you a safe operating environment.

  • Page 9: Self Protection And Safety Instructions

    4. Use a dust mask, ensure proper dust collection, and (PPE) such as safety glasses to shield eyes from wood chips maintain adequate ventilation. and debris, hearing protection to minimize noise exposure, and snug-fitting clothing to avoid entanglement hazards. 5. Set the upper guides approximately 1/8” to 1/4” above the Keep the work area well-lit and clear of clutter to facilitate material being cut.

  • Page 10: Machine Pre-Wiring And Circuit Requirements

    It is important to note that the full-load current rating does Machine Pre-Wiring and Circuit Requirements not represent the maximum amperage that the machine can - Nominal Voltage: 110V, 115V, 120V draw. If the machine is subjected to an overload, it may draw - Cycle: 60 Hz additional amperage beyond its full-load rating.

  • Page 11: Electric Motor Information

    1. The plug specified in the “Circuit Requirements for components and reduce the motor’s lifespan. The extent 220V” section, which includes a grounding prong, must be of voltage-drop increases with the length of the extension attached to the equipment-grounding wire on the provided cord and decreases as the gauge size of the cord gets power cord.

  • Page 12: Section 3: Unpacking And Assembly

    4. Remove any rust protection coatings from surfaces using a household-type grease or spot remover. Avoid using harsh 3- If any parts are missing or broken, contact Busy Bee Tools substances such as gasoline, paint thinner, or mineral spirits, Customer Service for replacements of the damaged parts.

  • Page 13: Assembly Instructions

    Push Stick and its mounting bolt and nut. Retaining Packaging Materials Resaw Bar Assembly. Set packing material and the shipping carton aside. Do not discard them until the machine has been completely set up Tools and Tool Holder: and is operating correctly. Wrenches 10 and 13mm.
  • Page 14 Cap Screws, Spring Washers, and Washers (Parts #11B, 10B, Positioning: 9B). Start by installing two bolts on the right side of the 1- Place the machine on a solid, level foundation in an area blade, hand-tightened only Fig. 7. with ample space in front, on the right side, and behind the bandsaw to accommodate large or long material.
  • Page 15 Installing the 90° Table Stop 1- Thread the Hex Bolt and Nut: Insert the Hex Bolt into the pre-bored and tapped hole on the bottom of the table. • Secure it in place by threading the Nut onto the bolt refer to Fig.

  • Page 16: Adjustment Instructions

    Fig. 12. Dust Collection Install the Tool Holder The BBPBS14 band saw features a 4” dust port at the rear. 1- Assemble the Tool Holder The dust collection system must maintain a minimum suction • Attach the Tool Holder to the rear of the column of 650 CFM at this port.
  • Page 17 2- Square the Table • Place a square on the table and against the saw blade’s flat side. • Tilt the table until it is precisely set at 90° to the blade, then lock the table in position. 3- Adjust the Bolt •...
  • Page 18 the blade being used. 2- Adjust Blade Tension 2- Loosen the Lock Lever • Located at the rear of the machine, turn the Lock Lever FIG.19. counterclockwise to loosen. Figure 19: Blade Tracking mechanism. 3- Adjust Blade Tracking Figure 20: The Blade Tensioning Handwheel. •...
  • Page 19 4- Caution Changing the Bandsaw Blade • Excessive counterclockwise turning of the Blade Tension Follow these steps to safely change the bandsaw blade: Handwheel to release tension may unscrew the threaded Blade Tension Rod from its tapped Block, Fig. 22. 1- Unplug the Machine •...
  • Page 20 6- Install the New Blade • Reverse the steps from 1 to 5 above when installing the These adjustments ensure accurate blade tensioning and new blade. alignment, improving the performance and longevity of the • Ensure the blade teeth are pointing downwards and bandsaw.
  • Page 21 This action pushes the end of the guide’s Long Shaft. Once Note: If the rear guide cannot be adjusted close to the rear correct adjustment is achieved, lock the guide in place by of the blade (a potential issue with thin blades), adjust the tightening the Locking Knob.
  • Page 22 Step 1 Step 2 Step 3 Loosen the 2 nuts holding the fence rails and adjust up or down on either side until you have a perpendicular fence. Figure 27: Fence Drift Adjustment Adjusting the Fence to 90-Degrees 1. Use a square to check that the fence is 90 degrees to the table.
  • Page 23 To change the fence from vertical to horizontal: to secure the fence in position on the carrier step 3 Fig. 29. 1. Loosen the fluted knob on the side of the carrier Fig. 29 that secures the Rip Fence to the Fence Carrier Fig. 29. 7.

  • Page 24: Section 4: Operations

    ON/OFF Switch from experienced machine operators who can provide To Operate the Saw: hands-on instruction and insights into practical operation. 1- Press the top, round “ON” button fully to turn the saw on. You should hear a ‘click’ indicating the contact is made. 3- Conduct Additional Research: Expand your knowledge by conducting further research through “how-to”...

  • Page 25: Basic Cutting Tips

    consistent and controlled rate until the cut is completed. 3- Corner Cutting: When cutting around tight corners, avoid Be cautious to keep fingers away from the blade and use a twisting the blade. Instead, allow the blade to naturally push stick when handling narrow workpieces. follow the corner’s path.

  • Page 26: Blade Selection & Selection Chart

    bowed side against the table can cause instability during the cut, potentially resulting in kickback or serious injury. When selecting the appropriate TPI, consider the following: - Higher TPI results in a smoother finish but slower cutting. Adhering to these workpiece inspection and safety - Lower TPI produces a rougher finish but faster cutting.

  • Page 27: Ripping

    installing a new blade, it’s crucial to properly break it in to during operations. minimize stress and prevent premature failure. To break in the blade, run it at a reduced speed for the first few To adjust the table tilt angle on the bandsaw, follow these minutes of operation, gradually increasing the speed to full steps carefully: capacity while periodically checking for any abnormalities.

  • Page 28: Crosscutting

    reach full speed. It’s important to allow the blade to achieve 5- Safety Precautions: Before starting the bandsaw, ensure full speed before beginning the cut. that all safety precautions are in place. This includes wearing safety gear like safety glasses and hearing 5- Feed the Workpiece: With all safety measures in place, protection.

  • Page 29: Stacked Cuts

    • They release waste wood from the workpiece, reducing pressure on the back of the blade. • They make it easier to back the workpiece out once the saw blade has come to a stop, if necessary. 4- Short Cuts First: Start by making shortcuts along the curve, gradually working your way along the layout line.

  • Page 30: Section 5: Accessories

    This saw has an optional mobility kit BBPBMB14, sold separately. Busy Bee Tools offers a wide range of 2- Dust Build-Up: Clean the interior of the bandsaw cabinet bandsaw blades for various types of cuts. Consult with our and the motor components.

  • Page 31: Cleaning And Protecting

    Regular and routine maintenance is crucial to the safe and efficient operation of your bandsaw. Following this 4- Safety Checks: Routinely inspect safety features, such schedule and addressing any issues promptly will help as blade guards and safety switches, to ensure they are extend the lifespan of your machine and reduce the risk functioning correctly.
  • Page 32 Adjusting Wheel Brushes for Bristle Wear Lubrication Proper cleaning and lubrication of your bandsaw components are essential for maintaining its performance and extending its lifespan. Here are the steps for cleaning Loosen the nylon nut to move the brush and lubricating the components: closer to the wheel as it wears off over time.

  • Page 33: Specific Maintenance For Band Saw

    lubricant. This prevents the accumulation of dust and debris 7- Reconnect Power: Once you have completed the on the lubricated surfaces. lubrication process and wiped off any excess lubricant, you can safely reconnect the bandsaw to the power source. 5- Reconnect Power: Once you have completed the cleaning and lubrication process, reconnect the bandsaw to Regularly lubricating the guidepost rack and pinion will the power source.

  • Page 34: Section 7: Service

    the manufacturer’s recommendations for lubricants and maintenance intervals provided in your bandsaw’s manual Review Safety Features: for the best results. • Check if any safety mechanisms are engaged or malfunctioning. Ensure all safety guards, covers, and Section 7: Service switches are in their correct positions. Inspect Table and Fence Alignment: •...
  • Page 35 serial number of your machine when contacting Technical to replace them promptly to ensure safety and prevent Support. This information helps them identify the specific further issues. model and configuration of your machine. 6- Motor Wiring: The motor wiring diagrams provided in the 5- Do Not Make Unauthorized Changes: As a precaution, manual may not exactly match your machine’s configuration.

  • Page 36: Section 9: Machine Diagrams And Parts

    Section 9: Machine Diagrams and Parts While we strive to maintain a comprehensive inventory of replacement parts, it’s important to note that availability may vary. We cannot guarantee that all the parts depicted in our inventory are always available for purchase. To ensure you can acquire the specific parts you need, we recommend reaching out to our customer service or technical support team for the most up-to-date information on part availability.
  • Page 37 Frame Parts List Part Number Description PBBPBS1401 Guidepost cap PBBPBS1402 Frame PBBPBS1403 Indicator adjustment plate PBBPBS1404 Push stick ZHXNM06100 Hex nut M6 ZCHSM610030 Hex socket cap screw M6x30 PBBPBS1407 Threaded plate PBBPBS1409 Upper wheel cover PBBPBS1410 Hinge ZCTSM407016 Hex countersunk head screw M4x16 PBBPBS1412 Clear window PBBPBS1413...
  • Page 38 Part Number Description PBBPBS1452 Slide bracket PBBPBS1453 Spacer ZFWM100000 Washer M10 ZHXNM101500 Nut M10 ZTPSST35095 Tapping screw ST3.5x9.5 PBBPBS1463 Dust port ZHXNM060100 Nut M6 PBBPBS1465 Connecting plate ZSTSM010030 Set screw M6x30 PBBPBS1467 Plastic pipe ZHXNM050800 Nut M5x12 PBBPBS1469 Table angle stop block PBBPBS1470 Stud shaft ZCHSM508025...
  • Page 39 Table Assembly Figure 42: Table Assembly.
  • Page 40 Table Assembly Parts List Part Number Description ZSTSM610004 Set screw M6x4 PBBPBS14102 Table insert PBBPBS14103 Table PBBPBS14104 Table alignment pin & lanyard ZFWM0400000 Washer M4 ZPHSM407010 Pan head screw M4x10 ZHXNM080125 Hex nut M8 ZHXBM812550 Hex bolt M8x50 PBBPBS14109 Table trunnion ZFWM0800000 Washer M8 ZSWM0800000...
  • Page 41 Blade Guard Assembly Figure 43: Blade Guard Assembly.
  • Page 42 Blade Guard Assembly Parts List Part Number Description PBBPBS14301 Locking handle Φ48-M8-1.25x25 ZHXBM610016 Hex bolt M6-1.00x16 ZFWM0600000 Washer M6 PBBPBS14304 Guide bracket ZSTSM610012 Set screw M6-1.00x12 PBBPBS14306 Gear m2，z14 ZXBM1015033 Fixed bolt M10-1.5x33 PBBPBS14308 Fixed plate PBBPBS14309 Guide bracket cover ZCHSM610016 Hex socket cap screw M6-1.00x16 PBBPBS14311...
  • Page 43 Blade Tensioning Assembly Figure 44: Blade Tensioning Assembly.
  • Page 44 Blade Tensioning Assembly Parts List Part Number Description PBBPBS14201 Blade tension handwheel PBBPBS14202 Blade tension rod PBBPBS14203 Special hex nut Tr12x2 ZFWM1200000 Washer M12 ZCHSM610012 Hex socket cap screw M6x12 ZFWM0600000 Washer M6 PBBPBS14207 Upper shaft PBBPBS14208 Slide bracket PBBPBS14209 Tube PBBPBS14210 Sliding Rail...
  • Page 45 Motor and Wheel Assembly Figure 45: Motor and Wheel Assembly...
  • Page 46 Motor and Wheel Assembly Parts List Part Number Description PBBPBS14401 Bandsaw blade 16x2820±3 BBPBS14MOT Motor 120V/60Hz/1PH/2HP XFWM0600000 Big washer M6 ZHXBM610016 Hex bolt M6-1.00x16 PBBPBS14405 Sliding shaft ZBRG0ZZ6001 Bearing 6001 ZCRI0280000 Retainer ring Internal 28 PBBPBS14408 Tension wheel ZCRE0120000 Retaining ring External 12 ZSTSM610008 Set screw M6-1.00x8 PBBPBS14411...
  • Page 47 Cabinet Assembly Figure 46: Cabinet Assembly. Cabinet Assembly Parts List Part Number Description ZCHSM610016 Hex socket cap screw M6-1.00X16 PBBPBS14602 Bushing Φ6.2X6 ZFGNM060100 Self-locking nut M6-1.00 PBBPBS14604 Door assembly ZCTSM610040 Hex countersunk head screw M6-1.00X40 PBBPBS14606 Left side panel ZFWM080LRG0 Big washer M8 PBBPBS14608 Back side panel...
  • Page 48 Rip Fence & Rails Assembly Figure 47: Fence and Rail Assembly. Rip Fence & Rails Assembly Parts List Part Number Description PBBPBS14501 Adjusting handle M10 PBBPBS14502 Straight grain handle ZSTSM812510 Set screw M8X10 PBBPBS14504 ZFWM1000000 Washer M10 ZLKNM101500 Hex lock nut M10 PBBPBS14507 Round handle...

  • Page 49: Section 10: Troubleshooting

    Part Number Description ZFWM0800000 Washer M8 PBBPBS14509 Fence carrier PBBPBS14510 Adjust knob M8 PBBPBS14511 Sliding block PBBPBS14512 Guide rail PBBPBS14513 Connecting rod ZHXNM101500 Hex nut M10-1.50 PBBPBS14515 Re-saw bar ZSTSM610012 Set screw M6-1.00x12 ZSTSM610058 Set screw M6-1.00x58 PBBPBS14518 Fence PBBPBS14519 Cover PBBPBS14520 Lock knob M6...
  • Page 50 Issue Possible Cause Solution The saw dust is building up 1. Excessive on the exterior of the machine 1. A regular cleanup must be inside the machine 2. Excessive dust buildup inside the machine performed use a shop vac to remove and motor housing components.
  • Page 51 2- Loosen the 9 o’clock shaft bolt: This relieves pressure from the shaft. Busy Bee Tools Head Office 130 Great Gulf Drive 3- Loosen the 6 o’clock shaft bolt: Rotate it half a turn. Concord ON, L4K 5W1 4- Tighten the 12 o’clock shaft bolt: Adjust it until the shaft...

  • Page 52: Section 11: Warranty And Return Policy

    This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.

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