Subscribe to Our Youtube Channel
Related Manuals for Busy Bee tools BBMBS87
Summary of Contents for Busy Bee tools BBMBS87
- Page 1 Metal Band Saw BBMBS87 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2024 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.0...
- Page 2 DO NOT DISCARD THE PACKAGING MATERIAL UNTIL AFTER ASSEMBLY AND FIRST RUN IS PERFORMED. THIS WILL FACILITATE ALL WARRANTY CLAIMS IN CASE OF ANY DAMAGE. This manual serves as an indispensable source of critical safety instructions pertaining to the correct setup, operation, maintenance, and servicing of this machine/tool.
-
Page 3: Table Of Contents
Introduction Weekly Maintenance General Machine Information Monthly Maintenance Machine Identification Semi-Annual Maintenance Controls and Components Lubrication Machine Functional Parts Coolant System Care Machine Data Sheet Gearbox Care General and Specific Safety Special Maintenance General Shop Safety Instructions Wiring and Electrical Diagrams General Machine Safety Electrical Safety Metal Band Saw Specific Safety Instructions 9... -
Page 4: Introduction
Introduction It is with distinct honor and excitement that we present to you the BBMBS87 Busy Bee Tools Metal Band Saw, a premier addition to our esteemed line of precision Metalworking equipment. At Busy Bee Tools, we are committed to engineering excellence, and this machine exemplifies our dedication to providing craftsmen with superior tools for their trade. -
Page 5: General Machine Information
General Machine Information Machine Identifcation Main Control ON/OFF Dead- Panel man switch Blade Tensioner Hydraulic feed Vice handwheel Cylinder & quick release Angle locking Coolant Pump handle Figure 1: Machine Identification... -
Page 6: Controls And Components
Controls and Components Machine Functional Parts Control Panel Contains the main ON/OFF switch, the emergency switch, the coolant pump’s ON/OFF switch, and the manual/Auto feed switch. Manual / Auto Power ON Feed Switch Switch Power ON Figure 1: The Saw Arm Light The Saw Arm This part of the machine consists of the drive part... -
Page 7: Machine Data Sheet
Machine Data Sheet Specification ..............................Capacity Circular Cutting @90° ............................ 170mm (6.7”) Rectangular Cutting @90° ..........................200X170mm (7.8”X6.7”) Circular Cutting @60° ............................ 70mm (2.7”) Rectangular Cutting @60° ..........................60X60mm (2.3”X2.3”) Circular Cutting @45° ............................ 120mm (4.7”) Rectangular Cutting @45° ..........................110X110mm (4.3”X4.3”) Max. -
Page 8: General And Specific Safety
General and Specific Safety Conventional eyeglasses are not equipped with impact-resistant lenses and should not be considered a Instructions substitute for proper safety glasses. 3. Always Wear a CSA Approved Respirator When Operating Dust-Producing Machinery: When operating General Shop Safety instructions machinery that generates dust, it is essential to wear a respirator that has been approved by NIOSH (National Your safety is of the utmost importance. -
Page 9: Metal Band Saw Specific Safety Instructions
13. Use Properly Rated Extension Cords: When necessary, 24. Lock Mobile Bases (If Used) Before Operation: If your use a grounded extension cord rated for the amperage machinery is equipped with mobile bases, ensure they of the machine. Undersized cords can overheat are locked securely before operating the equipment. -
Page 10: Power Supply Requirements
contamination, inhalation, storage, and disposal Grounding warnings. Spilled cutting fluid can create slipping Grounding plays a critical role in minimizing the risk of hazards and pose toxicity risks. electric shock in the event of an electrical short. It is 10. Work Area Awareness: Never leave a machine running essential to ensure that the grounding wire within the power and unattended. -
Page 11: Set-Up Instructions
This machine comes mostly assembles with the exception of the base. Use the 8 bolts and nuts to assemble the base We take great care to ensure that the Model BBMBS87 is make sure it is secured and tightened well. When lowering securely packed before it leaves our warehouse. - Page 12 Figure 5: Lifting the machine. Figure 6: Machine’s Footprint and measurements.
-
Page 13: How To Use Your Band Saw
Reference Figure 6 for guidance on the minimum working clearances. To enable the move of the band saw, the initial step necessitates the unboxing of the equipment. Subsequently, a suitable means for transport must be made, a forklift, a truck, or a hoisting apparatus equipped with straps, as exemplified in the figure presented below. -
Page 14: Adjustments And Tuning
Adjustments and Tuning Blade tension The blade tension is very important for the proper and safe operation of this saw. Proper blade tension ranges from 108 to 138.5 Kgs/Cm as measured on a blade tension gauge. To set the blade tension without the use of a tension gauge: •... -
Page 15: Adjusting The Blade Guide
Adjusting the Blade Guide Please follow these steps to adjust the blade guides: • DISCONNECT THE MACHINE FROM THE POWER SOURCE. • Loosen the hex screw (K) on the square lock plate. • Hold The handle (L) and slide the blade guide as close as possible to the material without impeding the cut. -
Page 16: First Run
First Run Note: If the EMERGENCY STOP/OFF button is pressed, it The first run of the Busy Bee Tools metal band saw, model needs to be twisted until it pops out, or the bandsaw will not BBMBS87 requires meticulous setup and adherence restart. -
Page 17: Safety Accessories
Busy Bee Tools carry many types of metal cutting blades 2. Material Hardness: Harder materials need blades with to accommodate all your needs. Please talk to one of our more robust teeth and higher durability, whereas softer knowledgeable associates for further assistance. -
Page 18: Scheduling
Scheduling • Use a 19mm wrench to open plug(O #40) and allow the coolant to drain out completely. Daily Maintenance • Remove the filter (#33) by loosening the (4) cap screws • General cleaning of the machine to remove (#34). accumulated metal shavings. -
Page 19: Gearbox Care
Technical Characteristics Gearbox Care Like any other machinery with a gearbox, this machine’s This saw has the following cutting capacity. gear box requires a periodic oil change every 4 months for • Flywheel diameter 260mm. light to moderate use; more frequently if the saw is used •... - Page 20 increased spacing between teeth allows for better 2. Effects of High Feed Speed: If the feed speed is chip clearance, ensuring that shavings and debris are too high, it can cause the blade to deviate from the easily evacuated from the cutting area. This prevents intended cutting path.
- Page 21 Most common form for transversal or inclined cutting of SETS solid small and average cross-sections or pipes in laminated Saw teeth bent out of the plane of the saw body, resulting in mild steel and gray iron or general metal. a wide cut in the workpiece.
-
Page 22: Wiring And Electrical Diagrams
Wiring and Electrical Diagrams Capacitors All capacitors may store an electrical charge for an extended period after the machine is shut-off, DISCONNECT THE MACHINE FROM THE POWER SOURCE and wait for about 10 minutes before working on the capacitors. It is advisable to use the assistance of a professional electrician. -
Page 23: Machine's Wiring Diagram
Machine’s Wiring Diagram Figure 21: Electrical Wiring Diagram... -
Page 24: Troubleshooting
Section 9: Troubleshooting Issue Possible Cause Solution Teeth are breaking. Feed speed too fast Decrease the blade feeding speed, less cutting pressure. Adjust the hydraulic speed controller. Wrong cutting speed. Change the blade speed and/ or the type of blade; see material specification and blade selection in the section below. - Page 25 Issue Possible Cause Solution Teeth are breaking. Wrong tooth pitch or shape. Check the vise and make sure it is properly tightened. Replace the blade with the correct size; see page 19 and Insufficient or wrong lubrication. Regularly check the level of the cutting fluid.
- Page 26 Issue Possible Cause Solution Blade breakage Faulty Welding of the blade Welding the blade is very important. The meeting surfaces must be perfectly touching when welded, they must have no inclusions or bubbles, and they should be very smooth at the weld. If they are not the blade will break.
- Page 27 Issue Possible Cause Solution Blade Breakage Improper position of the blade on the wheel. If the back of the blade rubs against the wheel or the support this will cause the blade to deform and eventually it will be damaged. Insufficient lubrication/ coolant or the emulsion Regularly check the level of the percentage is incorrect.
- Page 28 Issue Possible Cause Solution The cuts aren’t straight Insufficient lubrication or wrong emulsion mix Regularly check the level of the percentage. coolant and make sure the mixing percentage of the emulsion is correct. Incorrect and damaged cuts The flywheel is worn out or dirty. If the support and guide flange of the band are excessively worn out, they will not ensure the proper blade...
-
Page 29: Electrical Components Diagnosis
Blade Selection and Material Guide Carbon Tool Steel Material Thickness Bimetal Premium Blad Blade 24 Racker 1/16” to ¼” 20-24 Variable 18 Raker 1/8” to 3/8” 14-18 Variable 14 Raker 3/16” to 7/16” 10-14 Variable 10 Raker ¼” to ½” 8-12 Variable 10 Raker 5/16”... - Page 30 Issue Possible Cause Remedy The saw stalls or it is 1. The blade installed is not the a 1. Use a blade with correct suitable blade for the job. underpowered. properties for your type of 2. The material is not suitable. cutting.
- Page 31 Issue Possible Cause Remedy The band saw is noisy 1. The Motor fan is rubbing on fan 1. Replace dented fan cover; and/or vibrating cover. replace loose/damaged fan. 2. Blade is at fault. 2. Replace/resharpen blade. 3. Worm gear is at fault. 3.
- Page 32 Issue Possible Cause Remedy Blade dulls too soon 1. The cutting speed is too fast. 1. Refer to Blade Selection section and decrease the 2. The blade TPI is too coarse. feeding pressure. Refer to Feed- Rate section and adjust 3.
-
Page 33: Machine Diagrams And Parts
Machine Diagrams and Parts Machine Diagrams Figure 22: Motor and Wheels Diagram. - Page 34 Figure 23: Cabinet and cooling system.
- Page 35 Figure 24: Blade Guide Assembly...
- Page 36 Figure 25: Hydrolic Arm System.
- Page 37 Figure 26 Vice and Control Box.
-
Page 38: Parts List
Parts List MFG Item No. Item Description PBBMBS8701 Base (right part) PBBMBS8701-1 Base (left part) ZHXBM1217540 Bolt Hex M12-1.75X40mm ZHXNM12175 Nut Hex M12-1.75 PBBMBS8704 Base cover plate ZHXBM812516 Bolt Hex M8-1.25X16mm ZFWM8000000 Flat washer M8 ZHXNM8125 Nut Hex M8-1.25 ZFWM10OD20 Flat washer M10-20mm ZSWM1000000 Spring washer M10... - Page 39 MFG Item No. Item Description PBBMBS8738 Hose clamp PBBMBS8739 Pump PBBMBS8740 Plug M3/8" PBBMBS8741 Coolant and chip tray PBBMBS8742 Locking lever 232X170 mm ZSTSM1015010 Set screw M10-1.5X10mm ZSWM1000000 Spring washer M10 ZCHSM1015035 Cap Screw M10-1.5X35mm ZHXNM1017500 Nut Hex M10-1.50 PBBMBS8747 Shaft PBBMBS8748 Oil seal 160X3.55 mm...
- Page 40 MFG Item No. Item Description ZHWM1000000 Toothed washer ZHXNM30350 Nut M30-3.5 PBBMBS8779 Swivel arm PBBMBS8780 Scale PBBMBS8781 Rivet 2mm PBBMBS8782 Bar-stop-rod PBBMBS8783 Bracket ZBFSS51634 Butterfly screw 5/16"X3/4" PBBMBS8785 Cover ZCHSM50808 Cap Screw M5-0.8X8mm ZCHSM50808 Cap Screw M5-0.8X8mm 88-1 ZFWM500000 Flat Washer M5 PBBMBS8789 Control box bottom plate 90-1...
- Page 41 MFG Item No. Item Description PBBMBS87107 Plastic handle M6 ZSWM8000000 Spring washer M8 ZCHSM812530 Cap Screw M8-1.25X30mm ZSTSM812530 Set screw M8-1.25X30mm PBBMBS87114 ZHXNM16200 Nut Hex M16-2.0 PBBMBS87116 Handle with switch PBBMBS87117 Cover plate ZCHSM61008 Cap Screw M6-1.0 X 8mm ZSTSM1015016 Set screw M10-1.5X16mm ZCHSM1015040 Cap Screw M10-1.5X40mm...
- Page 42 MFG Item No. Item Description PBBMBS87147 Pipe fitting 1/4"X5/16" PBBMBS87152 Hose OD9mm ID 6mmX1.2 M PBBMBS87153 Limit switch ZCHSM61008 Cap Screw M6-1.0 X 8mm PBBMBS87155 Spring shaft 25X25X145 mm PBBMBS87156 Spring 52X150 mm ZKEY88250000 Key 8X25mm PBBMBS87158 Gear box ZKEY88250000 Key 8X25mm PBBMBS87160 Motor...
- Page 43 This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.
Need help?
Do you have a question about the BBMBS87 and is the answer not in the manual?
Questions and answers