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Summary of Contents for Busy Bee tools BBPBS18
- Page 1 18” Premium Band Saw BBPBS18 User’s Manual NO PORTION OF THIS MANUAL MAY COPYRIGHT 2024 BY BUSY BEE TOOLS LTD. BE REPRODUCED WITHOUT THE WRITTEN CONSENT OF BUSY BEE TOOLS LTD. v1.1...
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Page 3: Table Of Contents
General Shop Safety instructions Resawing Introduction / Contact us Section 5: Accessories Machine data sheet Section 6: Maintenance Controls and components Scheduling Section 1: Safety Daily Maintenance Check: General Shop Safety Instructions Monthly Maintenance Check: Self protection and personal Safety Cleaning and protecting Machine Safety Instructions Cleaning the Bandsaw:... -
Page 4: General Shop Safety Instructions
General Shop Safety Instructions Notice: Safety First! The paramount concern in operating this equipment is safety. It is imperative to adhere strictly to the following instructions. Neglecting any of the listed guidelines may lead to risks such as electric shock, fire hazards, or severe personal injury. -
Page 5: Introduction / Contact Us
Introduction It is with distinct honor and excitement that we present to you the BBPBS18 Busy Bee Tools Professional Band Saw, a premier addition to our esteemed line of precision woodworking equipment. At Busy Bee Tools, we are committed to engineering excellence, and this machine exemplifies our dedication to providing craftsmen with superior tools for their trade. -
Page 6: Controls And Components
1: Lifting Ring 6: Door Lock Knob 16: Blade Tension 2: Tension Quick Release Gauge Window 8: Blade Guard 7: Blade Handle Locking Knob guard Rise/Lower Handle 17: Tool 3: Blade Holder 15: Blade 9: Blade Guard Tensioning Tracking Locking (Hinged) Handwheel Knob... -
Page 7: Machine Data Sheet
The specifications, pictures, diagrams, and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Busy Bee Tools to modify previously delivered units. A lot of care has been taken to ensure that the information in this manual is correct, providing you with the guidelines for the proper safety, assembly, and operation of these machines. -
Page 8: Section 1: Safety
Section 1: Safety Self protection and personal Safety GENERAL SAFETY Familiarize Yourself with Your Power Tool: Carefully study General Shop Safety instructions the owner’s manual to understand the tool’s intended applications, capabilities, and potential hazards. Your safety is of utmost importance. Prior to starting the assembly of this machine, it is imperative that you Pre-Use Checks: Before operating the machine, thoroughly thoroughly read the instruction manual. -
Page 9: Machine Safety Instructions
entangled in moving parts. Long hair should be covered Machine Specific Safety Instructions to prevent contact with machinery. Thoroughly Review the Entire Manual Before Operating 9. Workshop Safety Measures: Implement childproofing Machinery: It is crucial to read and understand the measures such as removing switch keys and padlocking complete manual before commencing any machinery tools when not in use. -
Page 10: Bandsaw Specific Safety Instructions
parts to come to a complete stop before leaving the you to use both hands to operate the machine safely. machine unattended. 22. Avoid Overreaching: always Maintain proper footing 11. Avoid Dangerous Environments: Refrain from using and balance. Overreaching can compromise your machinery in locations that are damp, wet, or where stability and pose a risk of accidents. -
Page 11: Section 2: Power Supply
5. Workpiece Support: Ensure proper support for long 17. Blade Configuration Optimization: Ensure meticulous or large workpieces to maintain control and minimize calibration of both blade tension and tracking the risk of blade contact or breakage. Always keep the mechanisms to align with operational requirements. workpiece flat and securely against the table or fence 18. -
Page 12: Power Supply Circuit Sizing
In machines equipped with multiple motors, this rating The input and advice of professionals in such cases are represents the amperage drawn by the largest motor or the crucial for preventing electrical overloads, ensuring safety, cumulative amperage of all motors and electrical devices and promoting the efficient functioning of the machinery that may operate simultaneously during regular operations. -
Page 13: Use Of Extension Cords
Identify the Equipment-Grounding Wire: The wire with green insulation (with or without yellow stripes) is designated as the equipment-grounding wire. Electric Motor Information 2. Power Cord or Plug Repair/Replacement: If repair, or replacement of the power cord or plug is necessary, it is •... -
Page 14: Hardware Packing List
Hardware Packing List: Unboxing the Machine and Location Choice Initial Cleanup Table and Rip Fence: • Table Clean Rust-Protected Surfaces: Clean all rust-protected • Rip Fence Rail Hardware: M10 Hex nut (X4), M10 flat surfaces using ordinary household grease or spot remover. Washer (X4). -
Page 15: Assembly Instructions
Assembly and Adjustment Instructions • Measure the distance from one end of the ruler to the Please not that all part numbers mentioned below are miter gauge slot figure 5. from the diagrams of this machine. When you have any •... - Page 16 Installing the 4” Dust Port: Setting the Table Square to the Saw Blade Find the Dust Port: Adjusting the Table Stop Screw: • The 4” dust port is installed under the table on the • The table can be set at 90° to the saw blade sides by frame above the lower doorknob.
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Page 17: Initial And Fine Tune Blade Tracking
Tracking the Bandsaw Blade 2. Blade Tension Adjustment: Initial Setup: • To loosen the blade tension, turn the blade tension • A blade is provided and installed at the factory. It is hand wheel or lever Fig. 13 (A) counterclockwise. recommended to check the blade tracking before use. - Page 18 Blade Tension Indicator Adjustment the slot in the table, upper and lower blade guides, and The Blade Tension Indicator should be checked whenever a the slot in the spine of the machine. new blade is installed and can be adjusted for blades from different manufacturers.
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Page 19: Adjusting Blade Support Bearings & Guides
Adjusting the Spring-Loaded Blade Guides 3. Final Check: Safety First: • Ensure the doors are closed, turn the bandsaw on, and • Unplug the machine from the electrical supply. inspect that the upper, lower, and thrust guides are not 2. Adjust the Blade Guides: turning. -
Page 20: Align Fence
Adjusting the Rip Fence for Drift The bandsaw features an innovative fence system that can adjust to eliminate drift, allowing the fence to be parallel to the blade and quickly change its position. Loosen the Components: • Loosen the side handle (#7F) Fig. 20, that holds the rip fence against the Fence Carrier (#9F). - Page 21 Loosen the 2 nuts holding the fence rails and adjust up or down on either side until you have perfectly perpendicular fence. Figure 21: Adjusting the Fence to the Table. Step 1: Loosen knob to remove fence. Step 2: Slide the fence out. Step 3: Lay the fence on its side tilted 90-degree.
- Page 22 3. Secure the Fence: Adjusting the Drive Belt Tension • Retighten the side handle to secure the fence in position on the carrier. Check the Belt Tension: • Check the fence for drift and make corrections as • The drive belt (#87A) FIG 24 (A) should give no more needed per instructions on page ().
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Page 23: First Run
Unlock the lock-out button Fig. 27. Dust Collection • Press the ON button Fig. 27. For optimal dust collection on the BBPBS18 18” band 3. Inspect During Operation: saw, a system with a minimum capacity of 650 CFM • Listen for Noises: Pay attention to any strange or (cubic feet per minute) at port is recommended. -
Page 24: Section 4: Operations
when cutting materials that produce fine dust. 6. Machine Startup: Begin by starting the dust collector to Section 4: Operations manage dust and then activate the bandsaw itself. Overview Workpiece Handling: Hold the workpiece securely and This overview serves as a foundational introduction keep it flat against both the table and the fence (or for novice machine operators, offering a fundamental miter gauge). -
Page 25: Basic Cutting Tips
techniques. Misusing the bandsaw or employing incorrect techniques, such as twisting the blade or using Engaging the Foot Brake: the wrong feed rate, can compromise safety and result • Depress the foot brake lever. in subpar cuts. • This action pivots the brake pad (B-Fig. 28 ) against the brake disc on the motor pulley. -
Page 26: Blade Care, Break-In, And Breakage
precision. The size of the blade affects the type of cuts you Changing the Blade can make, particularly when cutting curves. Wider blades provide stability for straight cuts but are limited when it To Change the Band Saw Blade please follow the Step-by- comes to making tight radius curve cuts, where a narrower Step Instructions below blade is more suitable. -
Page 27: Changing Speed
Step 6: Re-tension the Blade increase the tension on the blet. • Use the tension knob at the top to apply the correct tension for your new blade. Check the blade tensioning Step 5: Tighten the motor bolts and secure it. section and follow the instruction for the appropriate tension setting based on the blade size. -
Page 28: Ripping
Disconnect Machine from Power: Prior to making to the appropriate height above the workpiece. This any adjustments, ensure the machine is completely ensures that the blade is positioned correctly for the cut disconnected from its power source to guarantee safety you intend to make. -
Page 29: Crosscutting
Crosscutting Crosscutting on a bandsaw involves cutting wood stock 5. Safety Precautions: Before starting the bandsaw, across the grain or, in the case of plywood and other ensure that all safety precautions are in place. This processed wood, cutting across the width of the material. includes wearing safety gear like safety glasses and These crosscuts can be made at 90°... -
Page 30: Cutting Curves
Figure 33: Curve Cutting Cutting Curves 4. Short Cuts First: Start by making short cuts along the Cutting curves on a bandsaw requires a careful and precise curve, gradually working your way along the layout line. technique to ensure the blade follows the desired layout This approach helps reduce the chances of the blade line without twisting or binding. -
Page 31: Resawing
Resawing 3. Set Up the Bandsaw: Adjust the bandsaw’s blade guide assembly to the proper height above the workpiece. Resawing on a bandsaw is the process of cutting the The blade guide should be as close to the workpiece thickness of a board into two or more thinner boards. This as necessary for stability but not so close that it causes technique allows you to maximize the use of your wood unnecessary friction. -
Page 32: Section 5: Accessories
Section 5: Accessories Clean or replace the brush if it is worn or clogged. 5. Table Surface: Clean and protect the table surface. • Mobility Kit: This saw has the optional mobility kit (sold Ensure it is free from sawdust, debris, and any residue separately). -
Page 33: Cleaning And Protecting
Cleaning and protecting By following these cleaning and maintenance steps, Cleaning your bandsaw is a straightforward process, and you’ll keep your bandsaw in optimal condition, reducing regular maintenance helps ensure its optimal performance the risk of breakdowns and ensuring safe and precise and longevity. -
Page 34: Lubrication
6. Reconnect Power: After completing the adjustments, to apply the lubricant precisely to the areas that require reconnect the bandsaw to the power source. it. Avoid over-lubricating, as excess lubricant can attract dust and debris. By regularly checking, cleaning, and adjusting the lower 3. -
Page 35: Section 7: Service
Regularly lubricating the guidepost rack and pinion will • If you cannot identify or resolve the issue on your own, help maintain smooth and precise adjustments on your contact the manufacturer’s technical support. Provide bandsaw. This contributes to the overall performance and them with the serial number and manufacture date of longevity of the machine. - Page 36 been updates or changes to its electrical systems since the manual was printed. Following these additional warnings and guidelines will help ensure that you work safely with your machine’s electrical The warnings and guidelines provided in the manual are components and effectively address any wiring-related crucial for ensuring your safety and the proper functioning issues that may arise.
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Page 37: Wiring Diagram
Electrical Wiring Diagram Figure 37: Electrical Diagram. -
Page 38: Section 9: Troubleshooting
Section 9: Troubleshooting Issue Possible Cause Solution The machine doesn’t turn The power supply is OFF. 1. Check the power source. ON when switched ON 2. The ON/OFF switch is defective 2. Contact customer service for repairs and replacement of defective switch The Blade will not run while The quick release lever or the tensioning... -
Page 39: Tensioning/Replacing V-Belt
Changing the Motor Drive Belt The procedure for replacing the motor’s drive belt. Before proceeding with the replacement of the motor drive belt, ensure the bandsaw is disconnected from the power source to prevent any potential electrical hazards. Release the tension on the saw blade by activating the quick release blade tension lever. -
Page 40: Blade-Lead
Release Blade Tension: Before initiating any Changing the Band Saw Tires adjustments to the lower wheel, ensure that the blade tension is completely released. This step is essential To remove the tire from the wheel, utilize a putty knife to to facilitate proper adjustments and prevent potential gently insert it underneath the tire and gradually lift it away damage to the machine. -
Page 41: Replacing Brake Shoe
Replacing the Brake Shoe When it is time to change the break bad will, the lower wheel must be removed see figure 41, and the two blots highlighted below should be loosed and the new brake pad is installed, see the figure below. To readjust the brush, loosen screw A and move the brush up or... -
Page 42: Section 10: Machine Diagrams And Parts
Section 10: Machine Diagrams and Parts While we strive to maintain a comprehensive inventory of replacement parts, it’s important to note that availability may vary. We cannot guarantee that all the parts depicted in our inventory are always available for purchase. To ensure you can acquire the specific parts you need, we recommend reaching out to our customer service or technical support team for the most up-to-date information on part availability. -
Page 43: Cabinet Frame Assembly
Cabinet Frame Assembly... -
Page 44: Parts List
Parts List Item # Part Number Description Qty. PBBPBS18001 Support Ring ZPASM0508010 Screw Pan HD M5-0.8X10mm Cross Recess PBBPBS18003 Tool holder PBBPBS18004 Frame ZPASM407010 Screw Pan HD M4-0.7X10mm Cross Recess PBBPBS18006 Bushing Protective PBBPBS18007 Pressing Plate PBBPBS18009 Clear Plastic Window PBBPBS18010 Upper Door PBBPBS18011... - Page 45 Item # Part Number Description Qty. ZHXNM4070000 Nut Hex M4-0.7 PBBPBS1848 Microswitch ZCHSM610012 Screw Cap M6-1.0X12mm ZFWM06000000 Washer Flat M6 PBBPBS18051 Switch Plate ZPASM0407000 Screw Pan HD M4-0.7X30mm Cross Recess PBBPBS18053 Dust Collection Plate PBBPBS18054 Nut Hex PBBPBS18055 Connection Rod PBBPBS18056 Washer flat ZHXBM1015035...
- Page 46 Item # Part Number Description Qty. ZFWM1000000 Washer Flat BBPBS18MOT Motor PBBPBS18097 Suction Port PBBPBS18098 Cable Board ZPASM610010 Screw Pan HD M6-1.0X10mm PBBPBS18100 Screw Tapping Pan HD Cross Recessed PBBPBS18101 Suction Grill PBBPBS18102 Strain Relief M20 PBBPBS18103 Pull Rod PBBPBS18106 Heel Block PBBPBS18107 Stud Shaft...
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Page 47: Wheel And Blade Assembly
Wheel and Blade Assembly... -
Page 48: Parts List
Parts List Item # Part Number Description Qty. Item # Part Number Description Qty. PBBPBS18201 Cap Screw M8-1.25X16mm PBBPBS18202 Washer M8 PBBPBS18203 C-Clip PBBPBS18204 Bearing PBBPBS18205 Upper Wheel PBBPBS18206 Spacer Bushing PBBPBS18207 Rubber Tire PBBPBS18208 Blade PBBPBS18209 Lower Wheel... - Page 49 Table Assembly...
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Page 50: Parts List
Table Assembly Parts List Part Number Description Qty. Item # PBBPBS18301 Nut Hex M8-1.25 PBBPBS18302 Bolt Hex M8-1.25X30mm PBBPBS18303 Bolt Hex PBBPBS18304 Washer Square (Pad) PBBPBS18305 Sliding Block PBBPBS18306 Washer Large PBBPBS18307 Washer Spring PBBPBS18308 Bolt Hex PBBPBS18309 Screw PBBPBS18310 Indicator PBBPBS18311 Scale... -
Page 51: Blade Tension And Tracking Assembly
Blade Tension and Tracking Assembly... -
Page 52: Parts List
Blade Tension and Tracking Assembly Parts List Part Number Description Qty. Item # PBBPBS18401 Nut A-Corn M10-1.5 PBBPBS18402 Washer Spring PBBPBS18403 Washer Flat Large PBBPBS18404 Nut Hex M10-1.5 PBBPBS18405 Washer Spring M10 PBBPBS18406 Washer Flat M10 PBBPBS18407 Nut Lock M10-1.5 PBBPBS18408 Bolt Hex PBBPBS18409... -
Page 53: Guidepost Assembly
Guidepost Assembly... -
Page 54: Parts List
Guidepost Assembly Parts List Part Number Description Qty. Item # PBBPBS18501 Bolt Hex M8-1.25X20mm PBBPBS1852 Washer Flat M8 PBBPBS1853 Lock Handle PBBPBS1854 Bracket PBBPBS1855 Screw Set M6-1.0X12mm PBBPBS1856 Gear PBBPBS1857 Plate PBBPBS18558 Screw PBBPBS1859 Cover PBBPBS18510 Screw PH HD M8-1.25X16mm PBBPBS18511 Cover PBBPBS18512... - Page 55 Part Number Description Qty. Item # PBBPBS18538 Screw Pan HD M5-0.8X10mm PBBPBS18539 Handle PBBPBS18540 Hand Wheel Large PBBPBS18541 Tube PBBPBS18542 Locking ring PBBPBS18543 Screw Set M5-0.8X8mm PBBPBS18544 Worm...
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Page 56: Fence Assembly
Fence Assembly... -
Page 57: Parts List
Fence Assembly Parts List Item # Part Number Description Qty. PBBPBS18601 Adjusting handle PBBPBS18602 Locking knob PBBPTS18603 Cap screw M8x10 PBBPBS18604 PBBPBS18605 Flat washer PBBPBS18606 Nut M10 PBBPBS18607 Handle PBBPBS18608 Big washer PBBPBS18609 Rip fence carrier PBBPBS18610 Locking handle PBBPBS18611 Sliding block PBBPBS18612 Front guide rail... -
Page 58: Section 11: Warranty And Return Policy
This warranty shall not apply to consumable products such as blades, bits, belts, cutters, chisels, punches etc. Busy Bee Tools shall in no event be liable for injuries, accidental or otherwise, death to persons or damage to property or for incidental contingent, special or consequential damages arising from the use of our products.
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