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Druck PTC200 Instruction Manual

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Summary of Contents for Druck PTC200

  • Page 1 PTC200 PTC700 PTC165(i) PTC255(i) Premium Temperature Calibrators Instruction Manual Druck.com...
  • Page 3 30. Technical Advice For Druck technical advice, use the website address given on the back cover of this manual. An approved technician must have the necessary technical knowledge, documentation, special test equipment and tools to do the necessary work on this equipment.
  • Page 4 This symbol warns the user of the danger of electric shock. This symbol warns the user of the danger of hot surfaces. Druck is an active participant in the UK and EU Waste Electrical and Electronic Equipment (WEEE) take-back initiative (UK SI 2013/3113, EU directive 2012/19/EU).
  • Page 5 Abbreviations The following abbreviations are used in this manual; the abbreviations are the same in the singular and plural. Abbreviation Description Ampere Alternating Current Centimetre Centistokes Direct Current Device Under Test e.g. For example etc. And so on Full Scale Ground Hour i.e.
  • Page 6 Copyright 2022 Baker Hughes Company. iv | PTC Temperature Calibrators–English...
  • Page 7 Contents Description Model Types How to remove parts from the package Use of instrument Safety Instructions General Safety Instructions Special Safety Instructions Calibration Liquid Safety Instructions Construction and Function Construction 3.1.1 Integrated Measurement Instrument Function 3.2.1 Operation Procedure Test Tasks Commissioning and Operation Operating Conditions Electrical Connection...
  • Page 8 Decommissioning and Disposal Before Decommissioning Decommissioning Discard the Calibration Liquid Disposal of Calibrator 10. Specification 10.1 Shared Specification 10.2 PTC200 Specification 10.3 PTC700 Specification 10.4 PTC165(i) Specification 10.5 PTC255(i) Specification 10.6 Integrated Measuring Instrument 10.7 Heating and Cooling Times 10.7.1 PTC200 10.7.2...
  • Page 9 The portable instruments are of sufficient size and are strongly built so that they can be used onsite or in a laboratory. The PTC Series is for industrial, laboratory, and servicing functions in dry environments. 1.1 Model Types PTC200 PTC700 PTC165(i) PTC255(i)
  • Page 10 Do a check of the contents, to make sure that the delivery is complete: refer the delivery note below. Table 2: Delivery Checklist PTC200 PTC165 PTC165i Item PTC700 PTC255 PTC255i Druck Premium Temperature Calibrator    External reference sensor.    Dry block insert. ...
  • Page 11 The operator must have the approval to use the calibrator and understand the applicable safety issues. Druck can give support for the use of its products by personal training or by the supply of related documentation. The customer must do customer-specific and application-specific tests to make sure that the product is applicable for its planned use.
  • Page 12 You can select the expert mode for administration and configuration, for the selection of the function, DUT and testing tasks. Knowledge about calibration is necessary, to let settings be made in this mode and how to use the calibrator. Contact Druck for specific training.
  • Page 13 While in operation, cooling air is pulled in from the bottom of the unit (11, 12) and ejected through grilles (6, 8). PTC200 and PTC700 eject air through the top of the unit (6). PTC165(i) and PTC255(i) eject air through side grilles (8).
  • Page 14 3.1.1 Integrated Measurement Instrument The PTC165i and PTC255i have an integrated measurement instrument. Figure 3: Integrated Measurement Instrument Symbol Description Resistance thermometers (2, 3 or 4-wire) RTD A / B Switch test (socket 1 and 2) TC A / B Thermocouple input.
  • Page 15 5 Tub Insert. Figure 4: Insert Overview Table 4 gives the necessary Insert diameter and material for each calibrator type. Use only Druck supplied Inserts. Druck Inserts have the correct tolerances and materials for the calibrator types. Table 4: Insert Diameter and Material...
  • Page 16 Where it is possible to use the external or internal reference sensor, make sure that the correct function is selected. See Table 7. Table 6: Insert Compatibility Insert Reference Sensor PTC200 PTC700 PTC165(i) PTC255(i) Internal ...
  • Page 17 These protected test tasks cannot be erased or changed. They function as templates for your own specified test tasks. They can be copied and then changed. This task must not be completed without special training from Druck. You can make your own test tasks for different DUT or test sequences. These test tasks are directly saved in the calibrator and can be easily started.
  • Page 18 Make sure that the calibrator is always connected to a protective earth. Always use a known good mains cable with an applicable power plug. Use only a Druck specified mains cable. Make sure that the mains outlet is correctly rated and has a protective earth connection.
  • Page 19 Use adapter sleeves with single or multiple holes for the calibration of straight temperature sensors. For adapter sleeve Insert compatibility, see Section 3.2 on page 7. 1 Brass adapter sleeves for PTC200. Aluminum bronze alloy adapter sleeves for PTC700. 2 Aluminum adapter sleeves for PTC165(i) and PTC255(i).
  • Page 20 4.3.1.1 Installation INFORMATION Use only Druck adapter sleeves. If in doubt, contact Druck. Use the Insert exchange tool to put the adapter sleeve into the dry block, see Figure 5 item 3. 4.3.1.2 External Reference Sensor Align the adapter sleeve so that the hole for the external reference sensor is at the 12 o’clock position.
  • Page 21 4.3.3 Infrared Insert Use the infrared Insert for contact-less measurement infrared thermometers. The infrared Insert has a special surface and surface coating on the inside. Thus, it has an emissivity value of 0.9994 (black body). 1 Infrared insert. 2 External sensor bore holes: 2 ×...
  • Page 22 4.3.4 Surface Insert Use the surface Insert to calibrate surface temperature sensors. The surface Insert is hollow. When installed, the top portion of the surface Insert must be above the dry block. 1 Surface Insert. 2 External sensor bore holes: 1 ×...
  • Page 23 4.3.5 Tub Insert WARNING Use safety goggles. Calibration liquid can be ejected when with the tub insert is used. Always use safety goggles when calibration liquids are held. INFORMATION Do not directly fill the PTC with liquid. Always use a tub Insert to contain the calibration liquid.
  • Page 24 The work cover is screwed on to the micro bath and has five openings for DUT. The openings not used can be closed with the applicable silicone plugs, as shown in Figure 10. 4.3.5.2 Sensor Cage and Magnetic Stirrer The sensor cage protects the magnetic stirrer: this stops interference between a DUT and the rotation of the magnetic stirrer.
  • Page 25 Note: It is recommended to use silicone oil as the calibration liquid. When silicone oil is the calibration liquid: • Always read the safety data sheet supplied with the silicone oil before use. • Always make sure of adequate ventilation when silicone oil is used: dangerous substances can be released when the oil is heated.
  • Page 26 The maximum fill levels are shown below: 1 Tub Insert. 2 Sensor cage. 3 Tub Insert transport cover. 4 Magnetic stirrer. 5 Glass spacer Figure 13: Maximum Fill Level Parameter Maximum Fill Level (h) 136 mm (5.35″) Fill Volume ~0.32 liters (10.82 fl oz) Note: The maximum fill level line for the tub Insert is below the sleeve exchange tool fixture.
  • Page 27 Put the sensor cage, together with a DUT, into position: this reduces the volume necessary for the calibration fluid. The DUT can be removed after the liquid is put in. This is necessary if the DUT is too long and will stop the attachment of a Transport cover (page 16). Fill the Tub Insert with calibration liquid.
  • Page 28 4.3.7 Measurement Interference Suppression Electromagnetic interference can change a measurement value if a DUT cable has no cable screen. Use a clamp-on ferrite to cancel this effect. Insert the DUT cable into the clamp-on ferrite. It is recommended to wind the DUT cable with more than one turn around the clamp-on ferrite. For optimum results, make sure the ferrite’s damping properties are compatible with the interference frequency.
  • Page 29 Turn on the mains switch. The fan of the calibrator starts and the display shows the Druck logo. The type designation and the current software version are shown. The main window is shown and the calibrator is available for use.
  • Page 30 5. User Interface 5.1 Home Screen Figure 16: Home Screen icon Title Description Do a quick calibration. Only select the calibration function and enter a Calibration Without test point. No certificate is made. Certificate Do a calibration with a previously specified test task. After the Calibration With calibration, a test certificate is automatically made: this can be Certificate...
  • Page 31 6. Calibration WARNING Warm up before the first calibration. Let the calibrator warm up for minimum of one hour before the first calibration. For example: make the calibrator operate until the first test point is met. IMPORTANT Before the calibration, check that the inside of the block and the surface of the calibration insert are dry.
  • Page 32 6.1.1 Set the Devices Under Test • Tap (1) in the “Calibration Setup” window for the “Device Under Test” column. Figure 18: Manage DUTs • In the “Manage DUTs” window, tap “+” (4) to add a device under test. • Enter the necessary data into the fields.
  • Page 33 Figure 19: Add Device Under Test • Push the “Add DUT” (5) button to accept all the data and continue. Copyright 2022 Baker Hughes Company. English–168M9267 Revision D PTC Temperature Calibrators | 25...
  • Page 34 6.1.2 Add Test Task • In the “Calibration Setup” screen, tap the Test Task “Select” button (2). Figure 20: Calibration Setup - Test Task • Tap “+” to add a task. Enter the necessary data into the fields. Use the “Previous” and “Next” buttons to move through the wizard application.
  • Page 35 6.1.3 Edit Test Task • In the “Calibration Setup” window (see page 26), tap the “Select” button (2) in the Test Task column. • In the “Manage Test Tasks” window, tap the new test task and then tap the Edit icon.
  • Page 36 6.1.3.1 Add Test Points In the “Edit (Test) Task” window (see page 27), tap the “Select” button (7) in the Test Points column. Figure 23: Manage Test Points - First The test points of the test task can be edited. Add Test Points Manually •...
  • Page 37 6.1.3.2 Behavior at the End of the Test Task • In the “Manage Test Points” window, tap the “ Behavior at the End” button (refer to Section 6.1.3.1 on page 28 ). Figure 24: Manage Test Points - Second • Select one of the options: •...
  • Page 38 6.1.3.3 Add Device Under Test to Task • In the “Edit Test Task” window, tap Select “Device under Test” (8) (refer to page 27). Figure 25: Edit Task • Tap the device under test. • Accept your selection: tap the “Add to task” button (12). Copyright 2022 Baker Hughes Company.
  • Page 39 6.1.3.4 Select Calibration Function for Task • In the “Edit (Test) Task” window, tap the (see page 27) the “Select” button (9) in the Select Calibration Function window. Figure 26: Select Calibration Function • Tap the wanted calibration function. • Accept your selection: tap the “Select”...
  • Page 40 6.1.4 Manage Calibration Functions • In the “Calibration Setup” window, tap the “Select” (3) under Calibration Function (page 26). Figure 27: Manage Calibration Functions • Calibration functions can be deleted, copied or edited. Password-protected functions can only be copied by the user. The copy of a password-protected function can be deleted, copied or edited.
  • Page 41 6.2 Calibration Without Certificate • In the Home screen, tap the “Calibration Without Certificate”.. Figure 28: Calibration Without Certificate • Tap the “Select Calibration Function” button (14) to show a display of available functions. • Tap the calibration function and then tap the “Select” button. •...
  • Page 42 6.2.1 Set the Integrated Measuring Instrument • Put the DUT into the device and connect to the Integrated Measuring instrument (refer to Section 3 on page 5 and Section 4.3.6 on page 19). • Tap the “Setup integrated measuring instrument” button (16) (refer to Section 6.2 on page 33) and set the DUT variables.
  • Page 43 6.3 Calibration With Certificate • In the Home screen, tap “Calibration With Certificate”. • Tap a test task and tap “Select” to accept. • Move the “START” button (19) to the right. The calibration procedure starts. • When the calibration is done the display will show the results: •...
  • Page 44 6.4 Remote Control (WebApp) A web browser is available to remotely control the PTC. When used, the PTC creates an internal web server. This is called the WebApp. The WebApp copies the PTC display and controls on a remote web browser. Figure 30 shows an example of the WebApp display in a web browser. Figure 30: WebApp –...
  • Page 45 6.6 How to Use a Web Camera to Make a Record of a Calibration DUT must have a display Camera must be connected to the USB port on the front of the calibrator Figure 31: Prepare equipment for use Put the equipment in position and energize the equipment (switch on). The camera must point at the DUT display.
  • Page 46 6.7 Exporting the Calibration Data Two methods are available to export calibration data: 1. USB memory stick • Push a USB memory stick into one of the three USB A ports in the front of the device. • Move to the Home screen. •...
  • Page 47 The calibrator is maintenance-free and cannot be repaired by the user. If the calibrator is defective it must be sent to Druck, or an approved service representative for repair. For safe operation of the calibrator, these checks must be done at regular intervals.
  • Page 48 Section 4.2. Note: The calibrator is possibly defective if the fuses continue to break. Send the calibrator to Druck for repair. There is a thermal fuse inside the case, refer to Section 2.2 on page 3 for more information. Copyright 2022 Baker Hughes Company.
  • Page 49 The calibrator must be inspected at applicable intervals to meet the ISO 10012 standard: these intervals depend on how often the calibrator is used. Send the calibrator to Druck to be calibrated again after 36 months, or if the calibrator has been used for approximately 500 hours.
  • Page 50 Fully dry the tub Insert, sensor cage, magnetic stirrer, and the glass spacer. 8.4 Return Goods/Material Procedure If the device has to be calibrated or is unserviceable, return it to the nearest Druck Service Centre listed at: https://druck.com/service. Contact the Service Department to obtain a Return Goods/Material Authorization (RGA or RMA).
  • Page 51 10. Specification 10.1 Shared Specification Specification All Models Display: Type 17.8 cm (7″) Color Touch Screen Resolution 0.1 / 0.01 / 0.001 °C / °F / K Display units. °C / °F / K Display for sensor failure. On-screen message. Sensor failure behavior.
  • Page 52 10.2 PTC200 Specification Specification PTC200 -55 °C to 200 °C (-67°F to 392 °F) Temperature range Setting range -60 °C to 200 °C (-76°F to 392 °F) External Reference Sensor Internal Reference Sensor Control sensor (switchable) Dry Block: Display accuracy ±...
  • Page 53 10.3 PTC700 Specification Specification PTC700 to 700 °C (T to 1292 °F) Temperature range Setting range 0 °C to 700 °C (32°F to 1292 °F) External Reference Sensor Internal Reference Sensor Control sensor (switchable) Air Shield: Display accuracy ± 0.27 °C (± 0.486 °F) Temperature stability ±...
  • Page 54 Specification PTC700 - Height + Handle 330+50 mm (13.0+2.0″) - Depth 300 mm (11.8″) - Weight ~ 10 kg (~ 22.1 lbs) The PTC700 can be operated up to 700 °C (1292 °F): optimum accuracy up to 660 °C (1220 °F) is possible. All values measured at 660 °C (1220 °F).
  • Page 55 10.4 PTC165(i) Specification Specification PTC165(i) External Reference Sensor Internal Reference Sensor Control sensor (switchable) Air Shield (DB): -30 °C to 160 °C (-22 °F to 320 °F) Temperature range Display accuracy ± 0.07 °C (± 0.126 °F) Temperature stability ± < 0.001 to 0.005 °C (±...
  • Page 56 Specification PTC165(i) Power supply 100…240 V ac, 50/60 Hz Power consumption Approx. 375 W Fuse 2 off 5 × 20 mm T6.3H250V Case: Dimensions - Width 210 mm (8.27″) - Height + Handle 380+50 mm (15.0+2.0″) - Depth 300 mm (11.8″) - Weight ~ 13 kg (~ 28.7 lbs) At an ambient temperature of 20 °C (68 °F).
  • Page 57 10.5 PTC255(i) Specification Specification PTC255(i) Temperature range to 255 °C (T to 491 °F) Setting range 0 °C to 255 °C (32°F to 491 °F) Hysteresis ± 0.010 °C (± 0.018 °F) Control sensor (switchable) External Reference Sensor Internal Reference Sensor Air Shield (DB): Display accuracy ±...
  • Page 58 Specification PTC255(i) - Width 210 mm (8.27″) - Height + Handle 330+50 mm (13.0+2.0″) - Depth 300 mm (11.8″) - Weight ~ 8.5 kg (~ 18.7 lbs) Silicone oil 50 cSt, see Section 2.3. 10.6 Integrated Measuring Instrument Note: Only applicable to models PTC165i and PTC255i. Specification Integrated Measuring Instrument Resistance Thermometer:...
  • Page 59 The times in the graphs in this section are approximate values. They are measured at a room temperature of 23 °C (73.4 °F) and do not include transient effects. 10.7.1 PTC200 -100 Time (minutes) Figure 32: PTC200 Times to Heat and Cool Copyright 2022 Baker Hughes Company. English–168M9267 Revision D PTC Temperature Calibrators | 51...
  • Page 60 10.7.2 PTC700 Time (minutes) Figure 33: PTC700 Times to Heat and Cool 10.7.3 PTC165(i) 10.7.3.1 Dry Block, Infrared and Surface Inserts Infrared Time (minutes) Surface Dry Block Figure 34: PTC165(i) Times to Heat and Cool Copyright 2022 Baker Hughes Company. 52 | 168M9267 Revision D PTC Temperature Calibrators–English...
  • Page 61 10.7.3.2 Silicone Oil (10 cSt) Time (minutes) Figure 35: PTC165(i) Times to Heat and Cool 10.7.4 PTC255(i) 10.7.4.1 Dry Block, Infrared and Surface Inserts Infrared Time (minutes) Surface Dry Block Figure 36: PTC255(i) Times to Heat and Cool Copyright 2022 Baker Hughes Company. English–168M9267 Revision D PTC Temperature Calibrators | 53...
  • Page 62 10.7.4.2 Silicone Oil (50 cSt) Time (minutes) Figure 37: PTC255(i) Times to Heat and Cool Copyright 2022 Baker Hughes Company. 54 | 168M9267 Revision D PTC Temperature Calibrators–English...
  • Page 64 Office Locations https://druck.com/contact Services and Support Locations https://druck.com/service Copyright 2022 Baker Hughes Company. This material contains one or more registered trademarks of Baker Hughes Company and its subsidiaries in one or more countries. All third- party product and company names are trademarks of their respective holders.

This manual is also suitable for:

Ptc700Ptc165Ptc255Ptc165iPtc255i