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Summary of Contents for HEIDENHAIN MKV 1630
- Page 1 MKV 1630, MKV 9630 Mounting Instructions English (en) 10/2024...
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Page 2: Table Of Contents
4.3.1 Notes on mounting the board........................ 4.3.2 Materials and tools........................... 4.3.3 Mounting the board........................... Connecting the scanning heads....................4.4.1 Mounting situations..........................4.4.2 Mounting situation 1-1630........................4.4.3 Mounting situation 1-9630........................HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 3 5.6.7 Loading compensation data........................5.6.8 Uploading the configuration to the MKV....................Final steps..........................Connecting the MKV with the downstream electronics............... Removal..........................Safety precautions regarding removal..................Removing the device........................Specifications........................HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
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Page 4: Basic Information
This chapter contains information about the product and the Mounting Instructions. Validity of the documentation These Mounting Instructions apply to products of the MKV 1630, MKV 9630 series. Before using the documentation, check whether the documentation and product model match The designation of the product is printed on the ID label. -
Page 5: Target Groups Of The Mounting Instructions
Have you found any errors or would you like to suggest changes? We are continuously striving to improve our documentation for you. Please help us by sending your suggestions to the following e-mail address: userdoc@heidenhain.de HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 6: Symbols And Fonts Used For Marking Text
Max. pressure dew point: class 4 Bold Identifies elements in figures and illustrations, such as positions, dimensions and worksteps Example: S marks the beginning of the measuring length (ML). HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 7: Notes In This Documentation
The information symbol indicates a tip. A tip provides important additional or supplementary information. The book symbol indicates a cross reference. A cross reference leads to external documentation, for example: further documentation from HEIDENHAIN or another supplier. Units and tolerances Unless otherwise specified, the dimensions stated in these Mounting Instructions are given in millimeters. -
Page 8: Safety
Uncontrolled axis movements! Incorrect configuration of the MKV can cause uncontrolled movements of the machine axes. Configure the MKV accurately and set the values correctly Check the position data for plausibility HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 9 It is essential to observe the safety precautions for handling ESD-sensitive components Never touch connector pins without ensuring proper grounding Wear a grounded ESD wristband when handling the connections of the product HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
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Page 10: Items Supplied And Accessories
Items supplied and accessories | Included in delivery with the MKV 1630 | Items supplied and accessories This chapter contains information on the items supplied and the available accessories of the product. Included in delivery with the MKV 1630 Component... -
Page 11: Mounting Accessories
The following accessories can be obtained separately from HEIDENHAIN. Designation Figure Adapter cable for MKV 9630 1415475-15 Adapter cable for MKV 1630 517673-02 Adapter cable for MKV 1630 (alternative) 1402916-58 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 12: Mounting
If necessary, protect the product by attaching a protective metal sheet or something similar In order to avoid signal interferences, observe the minimum clearance from sources of interference. For more information on sources of interference, refer to the Interfaces of HEIDENHAIN Encoders brochure. -
Page 13: Mounting The Housing Of The Mkv 1630
Mounting | Mounting the housing of the MKV 1630 | Mounting the housing Mounting the housing of the MKV 1630 4.2.1 Notes on mounting the housing 4.2.2 Materials and tools For this task, the following materials and tools are needed:... -
Page 14: Mounting The Mkv 9630 Board
Ensure that the resistance between the product and the machine is < 1 Attach conductive housing Ground the product sufficiently Connect the scanning heads Next step: "Connecting the scanning heads", Page 15 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 15: Connecting The Scanning Heads
1–9630 Page 16 www.heidenhain.de www.heidenhain.de 2–1630 Page 17 2–9630 Page 17 www.heidenhain.de www.heidenhain.de www.heidenhain.de www.heidenhain.de 3–1630 Page 18 3–9630 Page 18 www.heidenhain.de www.heidenhain.de 4–1630 Page 19 4–9630 Page 19 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 16: Mounting Situation 1-1630
Plug the connector with more wires into socket A or C, and the connector with fewer wires into B or D. Measure the resistance Next step: "Continuity check", Page 23 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 17: Mounting Situation 2-1630
A or C, and the connector with fewer wires into B or D. Connect the C scanning head as shown Measure the resistance Next step: "Continuity check", Page 23 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 18: Mounting Situation 3-1630
Plug the connector with more wires into socket A or C, and the connector with fewer wires into B or D. Measure the resistance Next step: "Continuity check", Page 23 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 19: Mounting Situation 4-1630
A or C, and the connector with fewer wires into B or D. Connect the C scanning head as shown Measure the resistance Next step: "Continuity check", Page 23 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 20: Connecting The Mkv Unit To A Pwm 21
Next step: "Adjustment, diagnostics and configuration", Page 22 For more information on the cable characteristics and cable routing, refer to the Cables and Connectors brochure. www.heidenhain.com/documentation Enter the document ID 1206103 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 21 For more information on the pin layouts, refer to the Cables and Connectors brochure. www.heidenhain.com/documentation Enter the document ID 1206103 For more information on sources of interference, refer to the Interfaces of HEIDENHAIN Encoders brochure. www.heidenhain.com/documentation Enter the document ID 1078628...
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Page 22: Adjustment, Diagnostics And Configuration
PWM 21 ATS software, special version SV24, with integrated local encoder database for automatic encoder identification The ATS software is available for download free of charge from www.heidenhain.com/service/downloads/ software/. For more information, refer to the Exposed Linear Encoders brochure and the ENDAT 3 APPLICATION NOTE. -
Page 23: Continuity Check
.h ei de w w w must be < 1 . Connecting the MKV using its ID Double-click Connect the encoder in the function menu The Encoder selection dialog opens Function menu HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 24 The determined MKV parameters are shown in the Encoder data field. Click Connect The connection to the encoder is established. The Function menu is displayed. Encoder selection dialog HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
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Page 25: Using The Mounting Wizard
The Wizards selection is displayed. Position display tab Click the LIP mounting wizard tab on the bottom The message Step 1: Note is displayed. Selection of Wizards with the Wizards message HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 26 Wizards tab with Step 1: Note message Click Next The message The encoder will be reset to its factory settings is displayed. Wizards tab with Step 2: Mounting the encoder message HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
- Page 27 D pl us 60 01 LI P [ ] [ ] Moiré alignment [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
- Page 28 When all scanning heads have been adjusted, the mounting wizard jumps to Verify the adjustment. Wizards tab with Step 4: Adjusting the incremental signals and the reference pulse message HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
- Page 29 If the mounting wizard was used for all scanning heads, click Exit The adjustment was successfully concluded. Wizards tab with Step 5: Verify the adjustment message HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
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Page 30: Checking The Mounting
EnDat 3 dialog appears. Wizards tab Select Scanning position The signals of the selected scanning position are displayed. Wizards tab with the Verifying the mounting using EnDat 3 dialog HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 31: Configuring The Multi-Head Processing Unit
Adjustment, diagnostics and configuration | Configuring the multi-head processing unit | Opening the configuration wizard Configuring the multi-head processing unit 5.6.1 Opening the configuration wizard Open the Wizards tab Wizards tab Open the MKV configuration tab MKV configuration tab HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 32: Selecting The Mounting Situation
Mounting situations Mounting situation 1 Mounting situation 2 www.heidenhain.de www.heidenhain.de Page 33 Page 34 Mounting situation 3 (3-1, 3-2) Mounting situation 4 www.heidenhain.de www.heidenhain.de www.heidenhain.de Page 35 Page 37 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 33: Configuring Mounting Situation 1
Track Shift Head Offset X Track Shift Parallelism Error Parallelism Head Offset X Error Representation of the values to be determined Enter values in the MKV configuration MKV configuration HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 34: Configuring Mounting Situation 2
Track Shift (-45deg) Head Offset X Track Shift Parallelism Error Parallelism Head Offset X Error Representation of the values to be determined Enter values in the MKV configuration MKV configuration HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 35: Configuring Mounting Situation 3
Parallelism Error A+B Scale Shift X Span Y Parallelism Error C+D Parallelism Error A+B Representation of the values to be determined Enter values in the MKV configuration MKV configuration HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 36 Parallelism Error A+B Encoder Error C+D Parallelism Error C+D RZ Offset Span Y Parallelism Error A+B Representation of the values to be determined Enter values in the MKV configuration MKV configuration HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024...
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Page 37: Configuring Mounting Situation 4
Offset X Span Y Parallelism Error Linear Error X2 Parallelism Error Linear Error X2 Representation of the values to be determined Enter values in the MKV configuration MKV configuration HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 38: Loading Compensation Data
Select the file path of the compensation data Click Open Wizards tab with MKV configuration dialog Compensation In the selection menu, choose whether to activate compensation data Wizards tab with MKV configuration dialog HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 39: Uploading The Configuration To The Mkv
The MKV was configured successfully message appears If the Failed to configure the MKV message appears, repeat the procedure After configuring, perform a plausibility check for the position data HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 40: Final Steps
Next step: "Adjustment, diagnostics and configuration", Page 22 For more information on the cable characteristics and cable routing, refer to the Cables and Connectors brochure. www.heidenhain.com/documentation Enter the document ID 1206103 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 41 For more information on the pin layouts, refer to the Cables and Connectors brochure. www.heidenhain.com/documentation Enter the document ID 1206103 For more information on sources of interference, refer to the Interfaces of HEIDENHAIN Encoders brochure. www.heidenhain.com/documentation Enter the document ID 1078628...
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Page 42: Removal
Disconnect the product from the downstream electronics Remove the connecting cables of the scanning heads Remove the product in the reversed sequence of mounting Further information: "Mounting", Page 12 HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... -
Page 43: Specifications
Specifications Specifications MKV 1630, MKV 9630 specifications HEIDENHAIN | Mounting Instructions | MKV 1630, MKV 9630 | 10/2024... - Page 44 DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany +49 8669 31-0 +49 8669 32-5061 info@heidenhain.de Technical support +49 8669 32-1000 Measuring systems +49 8669 31-3104 service.ms-support@heidenhain.de NC support +49 8669 31-3101 service.nc-support@heidenhain.de NC programming ...
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