Samsung AE050RXYD Series Installation Manual
Samsung AE050RXYD Series Installation Manual

Samsung AE050RXYD Series Installation Manual

Air to water heat pump
Hide thumbs Also See for AE050RXYD Series:

Advertisement

Quick Links

Air to Water Heat Pump
Installation manual
Control Kit
• Thank you for purchasing this Samsung Product.
• Before operating this unit, please read this manual carefully and retain it for future reference.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AE050RXYD Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Samsung AE050RXYD Series

  • Page 1 Air to Water Heat Pump Installation manual Control Kit • Thank you for purchasing this Samsung Product. • Before operating this unit, please read this manual carefully and retain it for future reference.
  • Page 2: Table Of Contents

    . For information on Samsung’s environmental commitments and product regulatory obligations, e . g . REACH, visit our sustainability page available via www . s amsung . c om...
  • Page 3: Safety Precautions

    In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy .
  • Page 4: Product Specifications

    Product specifications Product compatibility Line-up Chassis Heat pump units AE080BXYD** AE120BXYD** AE050CXYD** Model AE120RXYD** Mono AE050RXYD** AE080RXYD** AE140BXYD** Name AE160RXYD** AE080CXYD** AE120CXYD** AE160CXYD** Control Kit Indoor units Model Name MIM-E03FN ENGLISH-4...
  • Page 5 Accessories Temp . Sensor for Zone Control (15m, BLK) Control Kit (MIM-E03FN) Flow Sensor (1EA, 1 . 5 m) (2EA) ASSY TUBE CONNECTOR-RIGHT Installation manual User manual (OD28 . 0 , 1EA) ASSY TUBE CONNECTOR-LEFT Fastener (2EA) O-Ring (2EA) (OD28 . 0 , 1EA) Temp .
  • Page 6: Main Components

    Main components (Unit : EA) Model name Parts MIM-E03FN Shape Detail components Main PBA Grounding screw Conduit Base plate Top cover plate Case screw Terminal Block (10p) Weight (Net) 7 . 1 kg Size (W x H x D) 380 mm x 480 mm x 150 mm ❋...
  • Page 7: Installing The Unit

    Installing the unit Installing the AI Home Dimension (Unit : mm) ENGLISH-7...
  • Page 8 Installing the unit Installation of AI Home at the separate room AI Home mounted to the Control kit can be moved to the room and serve as room thermostat . • In order to install AI Home in a separate room, please purchase Extension Wire Kit (MVW-EE300) . NOTE 1 .
  • Page 9 3 . Installation of AI Home to the wall Using 4 screws, firmly affix the rear cover of the AI Home to the wall . 10 mm or more 10 mm or more Before fixing the rear cover, secure at least 10 mm space of left, right, upper side, and 50 mm for bottom side 10 mm or more...
  • Page 10: Wiring Work

    Wiring work • Field-supplied electrical components such as power switch, circuit breakers, wires, terminal blocks, etc must be properly chosen with compliance with national legislation or regulation . CAUTION • Switch off the power supply before making any connections . •...
  • Page 11 Part code Part name Terminal Terminal description #1: L AC INPUT ① AC POWER-IN TB-A #2: N AC INPUT #1: BOOSTER HEATER SIGNAL(L) AC OUTPUT ② TB-A1 BOOSTER HEATER #2: N AC OUTPUT #1: N AC OUTPUT #2: MIXING VALVE_CW (L) AC OUTPUT #3: MIXING VALVE_CCW (L) AC OUTPUT...
  • Page 12: Wiring Works

    Wiring works Part code Part name Terminal Terminal description WIRED REMOCON ⑨ COMM . SUB PBA #1: WATER PUMP PWM SIGNAL DC OUTPUT ⑩ CNS001 WATER PUMP #2: - #3: GND DIGITAL GROUND #1: WATER PUMP PWM SIGNAL DC OUTPUT ⑪...
  • Page 13 Part code Part name Terminal Terminal description #1: HEATER TEMP . (10kΩ @ 25 °C) DIGITAL INPUT #2: GND DIGITAL GROUND #3: EVA-OUT TEMP . (10kΩ @ 25 °C) DIGITAL INPUT #4: GND DIGITAL GROUND #3: EVA-IN TEMP . (10kΩ @ 25 °C) DIGITAL INPUT ㉒...
  • Page 14 Wiring works Part code Part name Terminal Terminal description #1: WATER TANK TEMP . ( 200kΩ @25°C) DIGITAL INPUT #2: GND DIGITAL GROUND #3: DHW IN TEMP . ( 10kΩ @25°C) DIGITAL INPUT WATER TANK / DHW ㉛ CNS042-1 IN SENSOR #4: GND DIGITAL GROUND #5: -...
  • Page 15 Selection for the power and booster heater wire terminal f Connect the cables to the terminal board using the solderless ring terminal . f Use certified and verified cables . f Connect using a driver which is able to apply the rated torque to the screws . f If the terminal is loose, fire may occur due to arcing .
  • Page 16: Connecting The Power Terminal

    Wiring works Connecting the power terminal f Connect the cables to the terminal board using the solderless ring terminal . f Use certified and reliable cables . f Connect the cables with the torque chart as below . f If the terminal is loose, fire may occur caused by arc . If the terminal is connected too firmly, the terminal may be damaged . f External force should not be applied to the terminal block and wires .
  • Page 17 Torque requirements CONTROL BOX & MAIN CONTROL PBA M3.5 M3.5 Tightening Screw torque Part Terminal code Remarks size (kfg·m) MAIN Control PBA TB-A MAIN POWER Input 2P Terminal Block (POWER) (AC 220V~240V) 12~18 MAIN Control PBA TB-A1 BOOSTER HEATER OUTPUT 2P Terminal Block (BOOSTER HEATER POWER) (AC 220V~240V)
  • Page 18 Wiring works How to connect your extended power cables 1 . Prepare the following tools . Tools Crimping pliers Connection sleeve (mm) Insulation tape Contraction tube (mm) Spec MH-14 20xØ6 . 5 (HxOD) Width 19mm 70xØ8 . 0 (LxOD) Shape 2 .
  • Page 19 5 . Apply heat to the contraction tube to contract it . f Method 1 f Method 2 Contraction tube Contraction tube 6 . Wrap it with the insulation tape twice or more and position your contraction tube in the middle of the insulation tape . f Method 1 f Method 2 Insulation tape...
  • Page 20: Grounding Work

    Wiring works Grounding work f Grounding must be done by a qualified installer for your safety . Grounding the power cable f The standard of grounding may vary according to the rated voltage and installation place of the heat pump . f Ground the power cable according to the following .
  • Page 21 Power and communication with outdoor unit F1/F2 Communication 1Φ, 220-240Vac Wire MCCB + ELB ELCB • Be careful when connecting L, N . CAUTION Connecting the power wire 1 . Main and heater power must be configured through each ELCB or MCCB+ELB . 2 .
  • Page 22 Wiring works Connecting the communication wire f Connect ‘outdoor unit’s F1&F2’ with ‘control kit’s F1&F2 in TB-C’ by 2 core cable . Outdoor Unit (at Control Plate) Control Kit Communication with a AI Home (1 unit) AI Home 7" Main CN301 Communication with a AI Home &...
  • Page 23 Connecting a wired remote controller 1 . The product is delivered with the AI Home connected to CN301 by default . 2 . To use an additional remote controller, simply connect it to F3 & F4 on the TB-C . Temp.
  • Page 24: Backup Heater

    The N phase of the heater Signal can be connected to B5, B7, B11, B15 instead of B19 (Maximum 2 wires can be connected 1 Screw) For the external Back-up heater connection, Only Samsung Heater kit(MHC-300FP) is compatible . It’s just for providing a ON/OFF control signal .
  • Page 25 Connection of the Peak Power Control or PV control(Photovoltaics control) Description No. of wires Max. current Thickness Supply Scope Peak Power Control or PV control Field supply (Photovoltaics control) ❋ Function 1 (Peak Power Control) f This is a function that allows you to disable the booster heater, backup heater, and compressor operation of the outdoor unit depending on the power input contact .
  • Page 26 Wiring works Connection of the the Solar Pump / DHW thermostat Description No. of wires Max. current Thickness Supply Scope Solar pump / 0 . 7 5mm H05RN-F or Field supply (220~240Vac, 22mA H07RN-F Input) DHW Thermostat 1 . Before connecting the external control kit, make sure it is turned off .
  • Page 27: Wiring Diagram

    Wiring diagram ENGLISH-27...
  • Page 28: Pipe Work

    Pipe work Connection guide of additional pump Ensuring proper water flow is an important factor for performance and efficiency . If the water flow is not adequate, consider installing additional pumps . When installing an additional pump, the system's maximum allowable water flow rate and maximum water pressure should not be exceeded .
  • Page 29 Case 2) Inverter pump Power supply connection is the same as the case1) AC pump PWM characteristic curve Max . PWM input signal(%) The additional pump should be the same type of product as the above graph . Recommendation Connect the PWM control line to the main control PBA output(CNS002) signal function for PWM control . (Note: Wiring diagram) Reference (GND) PWM signal (SIG)
  • Page 30 Pipe work Connection of the 2-way valve (2zone control is not used as FSV Setting #4061="0") 1 . 2Way Valve performs open/close operations according to cooling/heating Thermo On/Off control . 2 . When setting up two thermostats, then; - 2way valve 1 operates according to the input signal of thermostat 1 and 2way valve 2 according to that of thermostat 2 . - If you use the 2way valve output as the output of the Room Water Pump with buffer tank for Thermostat 1 and 2, please connect it to terminal block "normal close"...
  • Page 31 Connection of the 3-way valve Description No. of wires Max. current Thickness Supply Scope Diverting type 3way > 0 . 7 5 mm , H05RN-F or Field supply 50mA valve H07RN-F ( 220~240Vac, Output) 3-way diverting valve for water tank Status f Diverting typecooling mode, UFH loops will be closed .
  • Page 32: Installation Options And Wiring Work

    Installation options and wiring work Connection of the thermostat To use thermostat control, configure FSV #2091/#2092 to "Use . " Please refer to the controller manual for this setting . Cooling/Heating operation and water temperature are determined by the Thermostat input signal and Water Law setting . Please refer to the controller manual for this setting .
  • Page 33 Example Thermostat01 only : cooling mode Thermostat02 only : cooling mode Thermostat01, Thermostat02 : cooling mode Room thermostat Room thermostat Room thermostat Thermostat01 only : heating mode Thermostat02 only : heating mode Thermostat01, Thermostat02 : heating mode Room thermostat Room thermostat Room thermostat •...
  • Page 34 Installation options and wiring work Example of RX1 (Danfoss) f In manual of a RF receiver RX1 and RX2 Electronics N L 1 2 3 4 Terminal 1 RX2 only Zone 2 Zone 1 Zone 1 f Example of wiring works Control kit Cool Heat...
  • Page 35 Connecting for external contact functions Screw size Tightening torque (kgf·m) Part Terminal code 5~7 . 5 10P Terminal block 1~10 Connecting external sensors for 2Zone control (FSV#4061=1) 9 10 ZONE1 Flow Temp . [Tw2_z1] (103) ZONE2 ZONE2 Room Flow Temp . Temp .
  • Page 36 Installation options and wiring work Connecting for SG Ready(Smart Grid Ready) control 9 10 Connection terminal Connection terminal for SG READY Signal 2 for SG READY Signal 1 SG READY Signal 2 SG READY Signal 1 SG READY Signal 1 SG READY Signal 2 Product operation Short...
  • Page 37 2 Zone with Two thermostat control Mixing Senser (Default, 15 m) CNS045(BLU) Zone Controller #1 (Radiators) B5 : Neutral(N) B3 : CCW(L2) B2 : CW(L1) Radiator Zone Controller #2 (UFHs) Balancing Vessel (Mixing tank) Under Floor 1 . Before the installation, control kit should be turned off . 2 .
  • Page 38 Installation options and wiring work 2- Zone Control [ FSV #4061 =1] 9 10 B14/B15 B2/B3/B5 B10/B11 Zone2 Tw2_z2 Balancing Vessel Radiator Zone1 Tw2_z1 Under Floor You can operate the 2-zone control using a mixing value, water-out temperature sensors, and built-in or external room temperature sensors installed in a wired remote controller .
  • Page 39: Self-Test Mode Of Ai Home

    Self-test mode of AI Home Use of self-test mode > > Zone overview Title 1 . if you want to use the various additional functions for your AI Home, press f The setting screen appears . < Settings Quiet General Minimize the noise generated while running.
  • Page 40 Self-test mode of AI Home < Service information Customer service contact 4 . Press the "Customer service contact" more than 10 times in a row . f The self-test mode screen appears . < Self-test mode Self-test mode display Control Water pump Booster heater DHW valve (3way valve)
  • Page 41: Others

    < Self-test mode display Thermostat #1 (Zone 1) Value Thermostat #1 (Zone 2) Value Solar panel Value Temperature Water inlet (Tw1) NN°C Water outlet NN°C Backup heater outlet (Tw3) NN°C Mixing valve outlet (Tw4) NN°C Tank NN°C Indoor ambient (Zone 1) NN°C Indoor ambient (Zone 2) NN°C...
  • Page 42: Dhw Tank

    DHW tank DHW tank should be purchased separately (not supplied) . Safety information Before installing an DHW Tank, please read this manual thoroughly to ensure that you know how to safely and efficiently install a new appliance . WARNING • If you don’t follow the safety precautions, you may get the risk of serious wound or death . f The installation must be done by the manufacturer or its service agent or a qualified person in order to avoid a hazard .
  • Page 43 Booster heater DHW Tank Temp . (15m) CNS042(YEL) ❋ Use a correct sensor pocket which is fit for the DHW tank sensor(OD Ø6) . If the gap between the supplied sensor and DHW tank sensor pocket is big, use thermal grease . •...
  • Page 44: Troubleshooting

    DHW tank Troubleshooting • All maintenance or repair work must be executed by an approved installer . CAUTION Problem Possible cause Solution Check if there is any power on the power No power supply to the water heater supply terminal on the thermostat . Hot water is not coming out .
  • Page 45: Concrete Curing Function

    Concrete curing function When pipes of floor heating are installed, operation for reinforcing concrete curing is applied . (Period of operation: 23 days) Entering procedure 1 . After turning off the DIP switch K3 of indoor unit (Default ON), power off and on the indoor unit . The operation for concrete curing starts automatically .
  • Page 46 Concrete curing function • Definition of Dip switch function NOTE Dip S/W S/W #1 S/W #2 S/W #3 S/W #4 • Turn off when SMPS circuit • None • None • None an E101 error (default) occurs • Emergency • Emergency hot •...
  • Page 47: Installation Option Setting

    Installation option setting f Set the control kit installation option with remote controller option . The procedure of option setting Entering mode for option setting Option setting mode Mode change High Temp Button High Fan Button Low Fan Button Low Temp Button Entering mode to set option 1 .
  • Page 48 Installation option setting Changing a particular option You can change each digit of set option . Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 The tens’ digit of an The unit digit of an The option mode you Explanation PAGE MODE option SEG you will option SEG you will The changed value...
  • Page 49: Troubleshooting

    Troubleshooting If the unit has some problem to work properly, some error codes will be displayed on the controller . The following table described the explanation of error codes on the LCD display . Thermistor f Check its resistance . 10kohm@25 °C (Control kit), 200kohm@25 °C (DHW Tank, Solar) f Check its location as shown at the diagram .
  • Page 50 Troubleshooting Communication Display Explanation Wi-Fi communication error Communication error between remote controller and the Control kit Tracking error between remote controller and the Control kit Memory(EEPROM) Read/Write Error(Wired remote Controller data error) Controller combination error E601, E604 ENGLISH-50...
  • Page 51 E654 MEMORY(EEPROM) Read/Write Error (AI Home data error) EEPROM Thermistor Micro Connector SD Card Wi-Fi Module 7-pin Connector Water pump & Flow Sensor Display Explanation Low flow rate error • in case of low flow rate in 30 sec during water pump signals is ON(Starting) •...
  • Page 52: Error Codes

    Error codes If the unit has some problems and does not work normally, error code is shown on the OUTDOOR UNIT main PBA or LCD of the wired remote controller . Display Explanation Error Source CONTROL KIT, CONTROL KIT / OUTDOOR UNIT wire connection error OUTDOOR UNIT Short- or open-circuit error of the room temperature sensor of the Zone 2 indoor unit CONTROL KIT...
  • Page 53 Display Explanation Error Source Protection of OUTDOOR UNIT when it is overload (during Safety Start, Normal operation OUTDOOR UNIT state) Comp down due to high pressure sensor OUTDOOR UNIT COMP down due to Low PressureSensor Protection Control OUTDOOR UNIT Discharge of a compressor is overheated OUTDOOR UNIT Power source line missing error (only for 3-phase model) OUTDOOR UNIT...
  • Page 54 Error codes Display Explanation Error Source PHE refrigerant leak error OUTDOOR UNIT Gas leak error OUTDOOR UNIT INDOOR UNIT Mixed Install Error OUTDOOR UNIT [Inverter] Data flash Error OUTDOOR UNIT Wired Remote Communication error between the CONTROL KIT and wired remote controller Controller Wired Remote Wired remote controller Main/Sub setting error...
  • Page 55 Memo ENGLISH-55...
  • Page 56 Samsung, PO Box 12987, Blackrock, Co. Dublin. IE or Euro QA Lab. Saxony Way, Yateley, Hampshire GU46 6GG, UK This appliance is filled with R-32.

Table of Contents