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Summary of Contents for fenecon Industrial L
- Page 1 Installation and Operating Manual FENECON Industrial L Fully-equipped variant (Item no.: ILK 7101/ILK 7111)
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Page 2: Table Of Contents
2.6. Safety instructions................ 2.6.1. General information on the FENECON Industrial L electrical energy storage system .... ... - Page 3 5.5. Installation — Slide-in battery modules ............ 2 / 72 Installation and Operating Manual FENECON Industrial L...
- Page 4 8.2.1. Details for the FENECON service ........
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Page 5: Information On These Operating Instructions
Website: www.fenecon.de 1.2. Formelles zur Betriebsanleitung © FENECON GmbH, 2024 Alle Rechte vorbehalten. Reprinting, even in part, is only permitted with the permission of FENECON GmbH. 1.3. Version/revision of the operating instructions Version/revisio Change to installation and service instructions Date... -
Page 6: Darstellungskonventionen
Description of the possible consequences for humans, animals and the environment that may result from the hazard Escape Recommendations on how hazards can be avoided Table 4. SAFE method Quelle der Gefahr Mögliche Folgen bei Nichtbeachtung Installation and Operating Manual FENECON Industrial L 5 / 72... - Page 7 1.5. Structure of warning notices • Measures for avoidance/prohibitions 6 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 8: Terms And Abbreviations
Alle im Anhang dieser Betriebsanleitung aufgelisteten Dokumente sind zu beachten. Vgl. Abschnitt [Mitgeltende Dokumente]. 1.8. Availability Der Betreiber bewahrt diese Betriebsanleitung bzw. relevante Teile davon griffbereit in unmittelbarer Nähe zum Produkt auf. Installation and Operating Manual FENECON Industrial L 7 / 72... -
Page 9: Scope Of Delivery
Return to FENECON Table 6. Scope of delivery Further instructions for individual components of the storage system (e. g. inverters) can be found on the FENECON website in the Download Center. 8 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 10: Security
2.1. Any other use is not an intended use The FENECON Industrial L is an industrial energy storage system consisting of various modules. In particular, these include efficient inverters, the FENECON Energy Management System (FEMS) and slide-in battery modules including a BMS. -
Page 11: Safety And Protective Equipment
Der Stromspeicher verfügt über vier Potentialausgleichsanschlüsse, die sich unten an den vier Ecken befinden. Zudem befinden sich im Inneren des Speichers definierte Anschlussbolzen, an denen der Potentialausgleich der Komponenten hergestellt werden muss. Für weitere Infos beachten Sie bitte den Abschnitt [Montage]. 10 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 12: Optional Fire Alarm System
2.4. Safety and protective equipment 2.4.4. Optional fire alarm system The FENECON Industrial L is available with a built-in and checked, optional fire alarm system. Maintenance and service work on the fire alarm system must only be carried out by authorized specialist personnel. - Page 13 Es stehen potentialfreie Kontakte zum Anschluss an eine externe Meldestelle zur Verfügung: • 1 x Trigger/alarm • 1 x Malfunction of the fire alarm system Diese sind in der Anschlussbox auf der Rückseite des Industrial L zu finden: Figure 2. Connection to external FACP Pos.
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Page 14: Residual Risks
Piktogrammen gekennzeichnet. • Do not touch the danger zone. Note This signal word indicates actions to prevent property damage. Observing these instructions prevents damage to or destruction of the system. Installation and Operating Manual FENECON Industrial L 13 / 72... -
Page 15: Safety Instructions
2.6. Safety instructions 2.6. Safety instructions 2.6.1. General information on the FENECON Industrial L electrical energy storage system • The battery modules must only be removed or replaced by service personnel. Transports are considered a consignment of dangerous goods. • The current laws, regulations and standards must be observed when transporting the battery energy storage system (e. -
Page 16: Installation, Operation And Maintenance
• If an anomaly is detected, the emergency-off must be activated (if directly accessible). • Do not continue the maintenance work until the cause of the fault has been rectified. Installation and Operating Manual FENECON Industrial L 15 / 72... -
Page 17: Fire Protection
Proceed as follows in emergency situations: 1. Das Stromspeichersystem vom Netz trennen 2. Remove from the danger zone 3. Secure the danger zone 4. The responsible persons inform 5. Alert a doctor if necessary 16 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 18: Reasonably Foreseeable Misuse
• Unauthorized changes and actions to the storage system, • Private use, • Use as mobile energy storage, • Direct use in a PV system (only one AC-side grid feed-in possible) Installation and Operating Manual FENECON Industrial L 17 / 72... -
Page 19: Pictograms
Separate collection of electrical and At the battery modules electronic equipment Warning against hand injuries Hot surface warning General warning sign Warning about the dangers of charging batteries Table 7. Pictograms 18 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 20: Operating Materials/Equipment
• Contact with electrolyte solution can cause severe burns to the skin and damage to the eyes. • Do not inhale the vapors. • If the electrolyte solution is swallowed, induce vomiting. • Leave the contaminated area immediately after inhaling the vapors. Installation and Operating Manual FENECON Industrial L 19 / 72... -
Page 21: Refrigerant Of The Cooling System
• Misuse or intentional inhalation can be fatal without alarming symptoms due to effects on the heart. • May cause cardiac arrhythmia. The coolant used in the integrated air conditioning unit is R410a. 20 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 22: Electrical Equipment
• Instruction of persons with regard to the intended use as well as the prohibited use. • Instruction of persons with regard to safety devices and supplementary protective devices. • Instruction of persons with regard to all residual risks. Installation and Operating Manual FENECON Industrial L 21 / 72... -
Page 23: Personal Protective Equipment
Safety-relevant program changes require additional verification. • FENECON processes energy data of European customers exclusively on servers in Germany and these are subject to the data protection regulations applicable in this country. -
Page 24: Technical Data
FENECON Energiemanagementsystem (FEMS) and slide-in battery modules including BMS. The large-scale FENECON Industrial L system is offered with a maximum apparent power of 736 kVA and a nominal DC capacity of 1288 kWh. The energy storage system is used to store and supply electrical energy and is intended exclusively for connection to the 400 V/50 Hz low-voltage grid. - Page 25 Control cabinet lighting with 230 V socket for e. g. service laptop Control cabinet Main switch Location: Optional fire detection system Figure 5. Components — Rear view Position Komponente Bemerkung BMS-Box Wasserabfluss inkl. Abflusssieb Kommunikationsanschlussbox AC-/DC-Anschlussbox Kabelverschraubungsplatte 24 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 26: Container Including Climate Control Unit And Cabling
3.3. Container including climate control unit and cabling 3.3.1. Dimensions Figure 6. Top view with dimensions and position of the center of gravity [in mm] Figure 7. Front view with dimensions and center of gravity [in mm] Installation and Operating Manual FENECON Industrial L 25 / 72... -
Page 27: Mass
Container weight, fully-equipped 10,600 kg Total lifting weight with lifting device 11,000 kg Table 8. Mass of the electrical energy storage 3.3.3. Power supply Electrical supply 3~/N/PE, 400 V, 50 Hz Table 9. Energy supply 26 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 28: Apparent Power Data
HV battery emergency stop reset relay Remote Disconnect terminal DC power supply unit Service socket incl. switch cabinet lighting Fault current circuit breaker service socket Control cabinet fan fuse DC power supply unit fuse Installation and Operating Manual FENECON Industrial L 27 / 72... -
Page 29: Inverter Kaco Blueplanet Gridsave 92.0 - Tl3-S
3.4.1. Battery Connection (DC) — Battery Description Value/dimension Battery charging and discharging voltage 668 V to 1315 V DC input current, max. 145 A Table 11. DC voltage and current range of battery and inverter 28 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 30: Ac Grid Connection
-20 °C to + 60 °C IP classification IP66/NEMA 4X Installation altitude above sea level 3000 m Humidity 0-100 % Weight 80 kg Noise emission < 60 db (A) Installation Wall assembly Table 13. Inverters — General Installation and Operating Manual FENECON Industrial L 29 / 72... -
Page 31: Dimensions - Inverter
3.4. Inverter KACO blueplanet gridsave 92.0 — TL3-S 3.4.4. Dimensions — Inverter Figure 11. Dimensions — Inverter 30 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 32: Connection Area - Inverter
AC grid feed-in and the DC cables to the inverters. The AC/DC connection box contains: 1. AC overvoltage protection 2. AC connection terminals (3 phases/N/PE) 3. DC connection terminals Installation and Operating Manual FENECON Industrial L 31 / 72... -
Page 33: Terminal Assignment - Ac/Dc Connection Box
DC- WR5 DC+ for WR6 (max. cable diameter: AA1-3: 17 mm; AA4: 20.5 mm) DC+ WR6 DC- for WR6 (max. cable diameter: AA1-3: 17 mm; AA4: 20.5 mm) DC- WR6 32 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 34: Communication Connection Box
The communication connection box is located at the rear of the container, see Figure 3: Components rear view. It provides both the communication interface to the inverters and the customer interface. Figure 14. Communication connection box Installation and Operating Manual FENECON Industrial L 33 / 72... -
Page 35: Terminal Assignment - Communication Connection Box
Fire detection system supply voltage relay alarm/fault interface (optional) Fire detection system relay fault NC/NO interface (optional) Fire detection system inverter release (optional) interface Table 16. Terminal assignment — Communication connection box 34 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 36: Slide-In Battery Module (Eb311 Modules)
Length | Width | Height periods) 1270 mm | 1260 mm | 120 mm Weight, approx. 250 kg see warranty conditions Capacity guarantee UN38.3 UN transport test standard Table 17. Slide-in battery module — Technical data Installation and Operating Manual FENECON Industrial L 35 / 72... -
Page 37: Cable Gland Plate
2 x Kabelverschraubung Notaus extern 4,5-10 2 x 1 mm 2 x Kabelverschraubung BMA (optional) 4,5-10 2 Stück Alarm- & Störungsrelais 2 x 2 x 0,8 mm 1 x Kabelverschraubung ModbusRTU extern 4,5-10 1 x 2 x 0,32 mm Table 18. Cable gland plate — Feed-throughs 36 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 38: Assembly Preparation
Peak Shaving (phase-accurate) and Peak Load Window are optionally purchasable and can be installed both retroactively or directly during commissioning. The instructions for FEMS applications for the electrical energy storage system can be found at docs.fenecon.de. 4.1.1. Container including climate control unit and cabling The battery storage system is delivered fully pre-wired. -
Page 39: Inverter Kaco Blueplanet Gridsave 92.0 - Tl3-S
4.1.4. Accessories box Abbildung Anzahl Bezeichnung Anleitungen • Wechselrichter-Handbuch • Montageanleitung Wechselrichter-Gestell • Betriebsanleitung FENECON Industrial L Touch-Pen Teleskop-Stab zum Bedienen der Klimaanlage durch das Gitterblech. Table 22. Scope of delivery — Accessories box 38 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 40: Tools / Machines Required
Fully-equipped variant: Crane with lifting beam and lifting device Crane (container weight 11 t) Observe lifting instructions. Multimeter Socket wrench set/ratchet box Set of Allen keys Electrician’s toolbox Table 23. Tools required Installation and Operating Manual FENECON Industrial L 39 / 72... -
Page 41: Assembly
5. Assembly 5. Assembly The AC connections and inverters are assembled and installed by the operator. Please make an appointment in advance with your contact person at FENECON for the subsequent commissioning. FENECON GmbH Brunnwiesenstraße 4 94469 Deggendorf +49 (0) 9903 6280 0 aftersales.industrial@fenecon.de... -
Page 42: Select Installation Location
Für die Auslegung des Kranes und die Festlegung der Hebehilfen ist die Hebeanweisung im Abschnitt zu beachten. Zudem muss auf genügend Abstand vor dem Container geachtet werden. Der Industriespeicher FENECON Industrial L muss im Außenbereich installiert und betrieben werden. 5.1.1. Container •... -
Page 43: Inverter
In addition to these instructions, a minimum distance of 1 meter must be maintained in front of the inverters to ensure assembly, commissioning and service. Link KACO: https://kaco-newenergy.com/de/produkte/blueplanet-gridsave-920-137-tl3-s. 42 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 44: Installation - Container
5.2. Installation — Container Figure 17. Container — Front Das Speichersystem mit den Batterieschubladen ist für die Verwendung im Außenbereich konstruiert. Im Allgemeinen ist bei der Wahl des Installationsortes der Abschnitt [Aufstellort wählen] zu beachten. Installation and Operating Manual FENECON Industrial L 43 / 72... -
Page 45: Transport Rail Of The Container (Fully-Equipped)
5.2. Installation — Container 5.2.1. Transport rail of the container (fully-equipped) Figure 18. Transport rail for fully-equipped variant 44 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 46: Unloading The Container (Fully-Equipped)
A crane is necessary to unload the container. The lifting instructions must be strictly adhered to! When setting down the container, suitable anti-slip mats must be placed under all four corners (min. 25 mm final thickness). Figure 19. Lifting instructions for fully-equipped variant Installation and Operating Manual FENECON Industrial L 45 / 72... -
Page 47: Remove Transport Rail
5.2. Installation — Container 5.2.3. Remove transport rail Figure 20. Removing the lifting device Figure 21. Removing the transport rails 46 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 48: Disassembly - Sheet Metal Covers
→ All positions of the sheet metal covers are numbered on both sides (on the system itself and on the sheet metal) to prevent them from being mixed up during assembly. All sheet metal covers must be earthed with the prepared earthing connection. Installation and Operating Manual FENECON Industrial L 47 / 72... -
Page 49: Installing The Equipotential Bonding Of The Container
It is possible to connect equipotential bonding at each corner of the electrical energy storage system. The electrical energy storage system must be integrated into the on-site lightning protection concept. 48 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 50: Assembly - Inverter Rack (Optional)
The supply lines from the inverters to the container and the AC supply of the container must be designed by the customer, depending on the installation location of the inverters, and are therefore not included in the scope of delivery. Installation and Operating Manual FENECON Industrial L 49 / 72... - Page 51 Sowohl die AC-Kabel für die Versorgung des Klimageräts als auch die von den Wechselrichtern kommenden DC- Leitungen werden durch die Kabelverschraubungen gemäß des Abschnittes [Kabelverschraubungsplatte] in den Container eingeführt. Im Anschluss werden sie an die Klemmen gemäß der Abbildung im Abschnitt [AC-/DC-Anschlussbox] angeschlossen. 50 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 52: Wiring Of The Communication Connection Box
Im Anschluss werden diese gemäß Abschnitt [Kommunikationsanschlussbox] in die Buchsen gesteckt. • Internet connection: To ensure a permanent data connection, an unlimited data volume tariff is required. Optional: • External Modbus communication Installation and Operating Manual FENECON Industrial L 51 / 72... -
Page 53: Assembly - Sheet Metal Covers
5.6.2. Installing the sheet metal covers Refit the removed sheet metal covers using the bolts previously removed. • Pay attention to the alignment of the sheet metal covers during installation. 52 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 54: Initial Commissioning
6. Initial commissioning 6. Initial commissioning The initial commissioning is carried out by FENECON GmbH. Please arrange an appointment for commissioning in advance with your contact at FENECON GmbH. FENECON GmbH Brunnwiesenstraße 4 94469 Deggendorf +49 (0) 9903 6280 0 aftersales.industrial@fenecon.de... -
Page 55: Fems - Fenecon Energiemanagementsystem
7. FEMS — FENECON Energiemanagementsystem 7. FEMS — FENECON Energiemanagementsystem 7.1. Technical documentation — FEMS The technical documentation of FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de. 1. Internetanbindung Eine dauerhafte Internetanbindung für das FEMS wird empfohlen und ist für die Inbetriebnahme notwendig. -
Page 56: Online-Monitoring
Über das Info-Symbol kann der Status des Gesamtsystems als auch der einzelnen Komponenten zu jedem Zeitpunkt überwacht werden. The technical documentation of the FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de/. 7.3. Access data Der Zugang zum FEMS-Online-Monitoring ist nach Endkunden und Installateur getrennt. -
Page 57: Troubleshooting
The system status can be checked after logging in at the top right using the color of the icon. 8.1.1. Fault display System status: Everything is OK System status: Warning System status: Error (Fault) 56 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 58: Troubleshooting
In the example above, an incorrect reference for the network meter was intentionally entered for test purposes, which is why the controller execution fails. The FENECON service must be contacted to rectify errors. Under certain circumstances, the FEMS may not be accessible and the adjacent error message may appear. -
Page 59: Fenecon Service
If the energy storage system malfunctions, contact FENECON service: Phone: +49 (0) 9903 6280 0 E-mail: aftersales.industrial@fenecon.de 8.2.1. Details for the FENECON service The following information must be provided for the FENECON service: • Device type/configuration • FEMS number • Serial number • Currently installed software version •... -
Page 60: Technical Maintenance
The maintenance instructions for all individual components must be observed by authorized electricians. Kontrollieren Sie das Produkt und die Leitungen regelmäßig auf äußerlich sichtbare Beschädigungen. Bei defekten Komponenten kontaktieren Sie den FENECON-Service. Reparaturen dürfen nur von der Elektrofachkraft vorgenommen werden. 9.2. Cleaning Cleaning agents The use of cleaning agents can damage the electrical energy storage system and its parts. -
Page 61: Wartungsarbeiten
For maintenance of the inverters and the climate control unit, please refer to the documentation of the individual manufacturers and the FENECON maintenance instructions. 9.4. Repairs The FENECON service must be contacted in the event of defective components. 60 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 62: Storage
• Eine Nachladung der Batterieschubladen wird ab 20 % SoC empfohlen. Storage area: Fireproof indoors/outdoors with suitable weather protection • Air temperature: -20 °C to 40 °C. • Relative humidity: max. 50 % at +40 °C. Installation and Operating Manual FENECON Industrial L 61 / 72... -
Page 63: Utilization Load
However, all functional safety components should be completely overhauled after 20 years at the latest, in accordance with the applicable standard(s). 62 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 64: Transport (Fully-Equipped Variant)
• Upon receipt of the delivery, it must be checked immediately for completeness and transport damage. • Use personal protective equipment (depending on the boundary conditions) (minimum requirement: protective headgear and footwear). • The electrical connections must be disconnected before transportation. Installation and Operating Manual FENECON Industrial L 63 / 72... -
Page 65: Change Of Location
The fully-equipped electrical energy storage must only be transported with a special lifting device, which does not remain with the customer and is the property of FENECON. • A forklift with a minimum load capacity of 11 metric tons is required to transport a fully-equipped Industrial L (via forklift pockets). - Page 66 12.3. Transportation process • Informationen zu Gewicht, Schwerpunkt und Abmessungen können den Abschnitten [Dimensionen] [Masse] entnommen werden. Installation and Operating Manual FENECON Industrial L 65 / 72...
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Page 67: Dismantling And Disposal
• Always wear suitable protective equipment (cut-resistant protective gloves, protective footwear, protective eyewear) when working on the machine/electrical energy storage! • The power supply to the storage system is interrupted and secured against being switched on again. 66 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 68: Waste Disposal
• Do not expose the battery modules to high temperatures or direct sunlight. • Do not expose the battery modules to high humidity or corrosive atmospheres. • Please contact the FENECON service for special instructions on the disposal of used batteries. Installation and Operating Manual FENECON Industrial L... -
Page 69: Declaration Of Conformity
14. Declaration of Conformity 14. Declaration of Conformity 68 / 72 Installation and Operating Manual FENECON Industrial L... - Page 70 14. Declaration of Conformity Installation and Operating Manual FENECON Industrial L 69 / 72...
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Page 71: Register
Figure 22. Placement of the seals Figure 23. Disassembly — Sheet metal covers Figure 24. M10 nut for fastening the equipotential bonding Figure 25. Disassembly — Sheet metal cover with notch for cable connections 70 / 72 Installation and Operating Manual FENECON Industrial L... - Page 72 15.2. List of figures Figure 26. AC/DC connection area Figure 27. Communication cabling Figure 28. Bolts for attaching the equipotential bonding to the sheet metal covers Figure 29. FEMS-Online-Monitoring Installation and Operating Manual FENECON Industrial L 71 / 72...
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Page 73: List Of Tables
Table 19. Battery storage scope of delivery Table 20. Inverter scope of delivery Table 21. Scope of delivery — Slide-in battery module Table 22. Scope of delivery — Accessories box Table 23. Tools required 72 / 72 Installation and Operating Manual FENECON Industrial L...
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