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Summary of Contents for fenecon Industrial L
- Page 1 Installation and Operating Manual FENECON Industrial L On-site battery installation variant (Item no.: ILK 710/ILK 711)
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Page 2: Table Of Contents
2.6. Safety instructions................ 2.6.1. General information on the FENECON Industrial L electrical energy storage system .... ... - Page 3 5.5. Installation — Slide-in battery modules ............ 2 / 72 Installation and Operating Manual FENECON Industrial L...
- Page 4 8.2.1. Details for the FENECON service ........
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Page 5: Information On These Operating Instructions
Website: www.fenecon.de 1.2. Formelles zur Betriebsanleitung © FENECON GmbH, 2024 Alle Rechte vorbehalten. Reprinting, even in part, is only permitted with the permission of FENECON GmbH. 1.3. Version/revision of the operating instructions Version/revisio Change to installation and service instructions Date... -
Page 6: Structure Of Warning Notices
Description of the possible consequences for humans, animals and the environment that may result from the hazard Escape Recommendations on how hazards can be avoided Table 4. SAFE method Source of the danger Possible consequences of non-compliance • Measures for avoidance/prohibitions Installation and Operating Manual FENECON Industrial L 5 / 72... -
Page 7: Terms And Abbreviations
Alle im Anhang dieser Betriebsanleitung aufgelisteten Dokumente sind zu beachten. Vgl. Abschnitt [Mitgeltende Dokumente]. 1.8. Availability Der Betreiber bewahrt diese Betriebsanleitung bzw. relevante Teile davon griffbereit in unmittelbarer Nähe zum Produkt auf. 6 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 8: Scope Of Delivery
Return to FENECON Table 6. Scope of delivery Further instructions for individual components of the storage system (e. g. inverters) can be found on the FENECON website in the Download Center. Installation and Operating Manual FENECON Industrial L 7 / 72... -
Page 9: Security
2.1. Any other use is not an intended use The FENECON Industrial L is an industrial energy storage system consisting of various modules. In particular, these include efficient inverters, the FENECON Energy Management System (FEMS) and slide-in battery modules including a BMS. -
Page 10: Safety And Protective Equipment
Der Stromspeicher verfügt über vier Potentialausgleichsanschlüsse, die sich unten an den vier Ecken befinden. Zudem befinden sich im Inneren des Speichers definierte Anschlussbolzen, an denen der Potentialausgleich der Komponenten hergestellt werden muss. Für weitere Infos beachten Sie bitte den Abschnitt [Montage]. Installation and Operating Manual FENECON Industrial L 9 / 72... -
Page 11: Optional Fire Alarm System
2.4. Safety and protective equipment 2.4.4. Optional fire alarm system The FENECON Industrial L is available with a built-in and checked, optional fire alarm system. Maintenance and service work on the fire alarm system must only be carried out by authorized specialist personnel. - Page 12 Potential-free contacts are available for connection to an external alarm panel: • 1 x Trigger/alarm • 1 x Malfunction of the fire alarm system These can be found in the connection box on the rear side of the Industrial L: Figure 2. Connection to external FACP Pos.
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Page 13: Residual Risks
• Do not touch the danger zone. Note This signal word indicates actions to prevent property damage. Observing these instructions prevents damage to or destruction of the system. 12 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 14: Safety Instructions
2.6. Safety instructions 2.6. Safety instructions 2.6.1. General information on the FENECON Industrial L electrical energy storage system • The battery modules must only be removed or replaced by service personnel. Transports are considered a consignment of dangerous goods. • The current laws, regulations and standards must be observed when transporting the battery energy storage system (e. -
Page 15: Installation, Operation And Maintenance
• If an anomaly is detected, the emergency-off must be activated (if directly accessible). • Do not continue the maintenance work until the cause of the fault has been rectified. 14 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 16: Fire Protection
Proceed as follows in emergency situations: 1. Das Stromspeichersystem vom Netz trennen 2. Remove from the danger zone 3. Secure the danger zone 4. The responsible persons inform 5. Alert a doctor if necessary Installation and Operating Manual FENECON Industrial L 15 / 72... -
Page 17: Reasonably Foreseeable Misuse
• Unauthorized changes and actions to the storage system, • Private use, • Use as mobile energy storage, • Direct use in a PV system (only one AC-side grid feed-in possible) 16 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 18: Pictograms
Separate collection of electrical and At the battery modules electronic equipment Warning against hand injuries Hot surface warning General warning sign Warning about the dangers of charging batteries Table 7. Pictograms Installation and Operating Manual FENECON Industrial L 17 / 72... -
Page 19: Operating Materials/Equipment
• Contact with electrolyte solution can cause severe burns to the skin and damage to the eyes. • Do not inhale the vapors. • If the electrolyte solution is swallowed, induce vomiting. • Leave the contaminated area immediately after inhaling the vapors. 18 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 20: Refrigerant Of The Cooling System
• Misuse or intentional inhalation can be fatal without alarming symptoms due to effects on the heart. • May cause cardiac arrhythmia. The coolant used in the integrated air conditioning unit is R410a. Installation and Operating Manual FENECON Industrial L 19 / 72... -
Page 21: Electrical Equipment
• Instruction of persons with regard to the intended use as well as the prohibited use. • Instruction of persons with regard to safety devices and supplementary protective devices. • Instruction of persons with regard to all residual risks. 20 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 22: Persönliche Schutzausrüstung
Access to the programming levels is not barrier-free and is accessible at different levels depending on the qualifications of the operating personnel. Safety-relevant program changes require additional verification. FENECON processes energy data of European customers exclusively on servers in Germany and these are subject to the data protection regulations applicable in this country. -
Page 23: Technical Data
FENECON Energiemanagementsystem (FEMS) and slide-in battery modules including BMS. The large-scale FENECON Industrial L system is offered with a maximum apparent power of 736 kVA and a nominal DC capacity of 1288 kWh. The energy storage system is used to store and supply electrical energy and is intended exclusively for connection to the 400 V/50 Hz low-voltage grid. - Page 24 Main switch Location: Optional fire detection system Figure 5. Components rear view Position Component Comment BMS box Water drain incl. drain strainer Communication connection box AC/DC connection box Cable gland plate Installation and Operating Manual FENECON Industrial L 23 / 72...
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Page 25: Container Including Climate Control Unit And Cabling
3.3. Container including climate control unit and cabling 3.3.1. Dimensions Figure 6. Top view with dimensions and position of the center of gravity [in mm] Figure 7. Front view with dimensions and center of gravity [in mm] 24 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 26: Mass
Container weight without module inserts 3,600 kg Total weight with module inserts 10,600 kg Table 8. Mass of the electrical energy storage 3.3.3. Power supply Electrical supply 3~/N/PE, 400 V, 50 Hz Table 9. Energy supply Installation and Operating Manual FENECON Industrial L 25 / 72... -
Page 27: Apparent Power Data
HV battery emergency stop reset relay Remote Disconnect terminal DC power supply unit Service socket incl. switch cabinet lighting Fault current circuit breaker service socket Control cabinet fan fuse DC power supply unit fuse 26 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 28: Inverter Kaco Blueplanet Gridsave 92.0 - Tl3-S
3.4.1. Battery Connection (DC) — Battery Description Value/dimension Battery charging and discharging voltage 668 V to 1315 V DC input current, max. 145 A Table 11. DC voltage and current range of battery and inverter Installation and Operating Manual FENECON Industrial L 27 / 72... -
Page 29: Ac Grid Connection
-20 °C to + 60 °C IP classification IP66/NEMA 4X Installation altitude above sea level 3000 m Humidity 0-100 % Weight 80 kg Noise emission < 60 db (A) Installation Wall assembly Table 13. Inverters — General 28 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 30: Dimensions - Inverter
3.4. Inverter KACO blueplanet gridsave 92.0 — TL3-S 3.4.4. Dimensions — Inverter Figure 11. Dimensions — Inverter Installation and Operating Manual FENECON Industrial L 29 / 72... -
Page 31: Connection Area - Inverter
AC grid feed-in and the DC cables to the inverters. The AC/DC connection box contains: 1. AC overvoltage protection 2. AC connection terminals (3 phases/N/PE) 3. DC connection terminals 30 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 32: Terminal Assignment - Ac/Dc Connection Box
DC- WR5 DC+ for WR6 (max. cable diameter: AA1-3: 17 mm; AA4: 20.5 mm) DC+ WR6 DC- for WR6 (max. cable diameter: AA1-3: 17 mm; AA4: 20.5 mm) DC- WR6 Installation and Operating Manual FENECON Industrial L 31 / 72... -
Page 33: Communication Connection Box
The communication connection box is located at the rear of the container, see Figure 3: Components rear view. It provides both the communication interface to the inverters and the customer interface. Figure 14. Communication connection box 32 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 34: Terminal Assignment - Communication Connection Box
Fire detection system supply voltage relay alarm/fault interface (optional) Fire detection system relay fault NC/NO interface (optional) Fire detection system inverter release (optional) interface Table 16. Terminal assignment — Communication connection box Installation and Operating Manual FENECON Industrial L 33 / 72... -
Page 35: Slide-In Battery Module (Eb311 Modules)
Length | Width | Height periods) 1270 mm | 1260 mm | 120 mm Weight, approx. 250 kg see warranty conditions Capacity guarantee UN38.3 UN transport test standard Table 17. Slide-in battery module — Technical data 34 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 36: Cable Gland Plate
2 x 1 mm^2 2 x Cable gland fire detection system (optional) 4.5-10 2 pieces Alarm & fault relay 2 x 2 x 0,8 mm 1 x Cable gland ModbusRTU external 4.5-10 1 x 2 x 0.32 mm^2 Table 18. Cable gland plate — Feed-throughs Installation and Operating Manual FENECON Industrial L 35 / 72... -
Page 37: Assembly Preparation
Peak Shaving (phase-accurate) and Peak Load Window are optionally purchasable and can be installed both retroactively or directly during commissioning. The instructions for FEMS applications for the electrical energy storage system can be found at docs.fenecon.de. 4.1.1. Container including climate control unit and cabling The battery storage system is delivered fully pre-wired. -
Page 38: Inverter Kaco Blueplanet Gridsave 92.0 - Tl3-S
Gesamtmenge: 120 Liter Table 22. Scope of delivery — Coolant for filling the air conditioning lines 4.1.5. Accessories box Abbildung Anzahl Bezeichnung Anleitungen • Wechselrichter-Handbuch • Montageanleitung Wechselrichter-Gestell • Betriebsanleitung FENECON Industrial L Installation and Operating Manual FENECON Industrial L 37 / 72... - Page 39 Menge pro Batterieschublade: 4 Variante Batteriebestückung vor Ort: Sicherheitsmutter M10 Menge pro Schublade: 2 Touch-Pen Teleskop-Stab zum Bedienen der Klimaanlage durch das Gitterblech. Plexiglas-Berührschutz Table 23. Scope of delivery — Accessories box 38 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 40: Tools / Machines Required
Bezeichnung Bemerkung Variante Batteriebestückung vor Ort: Mindestens 5 Tonnen; Gabellänge von Gabelstapler min. 1.700 mm Variante Batteriebestückung vor Ort: Kran optional Multimeter Steckschlüsselsatz/Ratschenkasten Innensechskant-Schlüsselsatz Werkzeugkasten Elektrofachkraft Table 24. Tools required Installation and Operating Manual FENECON Industrial L 39 / 72... -
Page 41: Assembly
On-site battery installation variant: The batteries must always be inserted and connected in the presence of FENECON GmbH. The AC connections and inverters are assembled and installed by the operator. Please make an appointment in advance with your contact person at FENECON for the subsequent commissioning. FENECON GmbH Brunnwiesenstraße 4... -
Page 42: Select Installation Location
It must be ensured that the ground is suitable for the use of an industrial truck/crane. Sufficient clearance must also be ensured in front of the container. The industrial-scale electrical energy storage system FENECON Industrial L is to be installed and operated outdoors. 5.1.1. Container •... - Page 43 • Dafür eignen sich Anti-Rutsch-Matten (ca. 25 mm) an den Ecken unter dem Speicher. The cable glands are located on the back of the container. The cables are fed out of the container through these. 42 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 44: Inverter
In addition to these instructions, a minimum distance of 1 meter must be maintained in front of the inverters to ensure assembly, commissioning and service. Link KACO: https://kaco-newenergy.com/de/produkte/blueplanet-gridsave-920-137-tl3-s. Installation and Operating Manual FENECON Industrial L 43 / 72... -
Page 45: Installation - Container
(only applies to a container without batteries). The crane hooks must be attached to the red marked receptacles on the transport rails. The forklift attachment is marked yellow: 44 / 72 Installation and Operating Manual FENECON Industrial L... - Page 46 5.2. Installation — Container Figure 18. Forklift pockets and crane mountings (only applies to on-site battery installation variant) Installation and Operating Manual FENECON Industrial L 45 / 72...
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Page 47: Remove Transport Rail
The seals must then be fastened at their positions. Be sure to apply a ceramic paste (e. g. WEKEM WS600) and tighten the bolts with a torque of 50 Nm. The protective cap for the LTE antenna must also be removed. Figure 20. Placement of the seals 46 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 48: Disassembly - Sheet Metal Covers
→ All positions of the sheet metal covers are numbered on both sides (on the system itself and on the sheet metal) to prevent them from being mixed up during assembly. All sheet metal covers must be earthed with the prepared earthing connection. Installation and Operating Manual FENECON Industrial L 47 / 72... -
Page 49: Installing The Equipotential Bonding Of The Container
It is possible to connect equipotential bonding at each corner of the electrical energy storage system. The electrical energy storage system must be integrated into the on-site lightning protection concept. 48 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 50: Assembly - Inverter Rack (Optional)
KACO blueplanet gridsave 92.0-137 TL3-S 5.5. Installation — Slide-in battery modules The assembly of the slide-in battery modules is carried out exclusively by FENECON specialist personnel for the "on- site battery installation" variant. The batteries are fitted and connected at the construction site. - Page 51 Sowohl die AC-Kabel für die Versorgung des Klimageräts als auch die von den Wechselrichtern kommenden DC- Leitungen werden durch die Kabelverschraubungen gemäß dem Abschnitt [Kabelverschraubungsplatte] in den Container eingeführt. Im Anschluss werden sie an die Klemmen gemäß der Abbildung im Abschnitt [AC-/DC-Anschlussbox] angeschlossen. 50 / 72 Installation and Operating Manual FENECON Industrial L...
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Page 52: Wiring Of The Communication Connection Box
[Kommunikationsanschlussbox] in die Buchsen gesteckt. • Internet connection: To ensure a permanent data connection, an unlimited data volume tariff is required. Optional: • External Modbus communication 5.6. Assembly — Sheet metal covers Installation and Operating Manual FENECON Industrial L 51 / 72... -
Page 53: Install Equipotential Bonding
5.6.2. Installing the sheet metal covers Refit the removed sheet metal covers using the bolts previously removed. • Pay attention to the alignment of the sheet metal covers during installation. 52 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 54: Initial Commissioning
6. Initial commissioning 6. Initial commissioning The initial commissioning is carried out by FENECON GmbH. Please arrange an appointment for commissioning in advance with your contact at FENECON GmbH. FENECON GmbH Brunnwiesenstraße 4 94469 Deggendorf +49 (0) 9903 6280 0 aftersales.industrial@fenecon.de... -
Page 55: Fems - Fenecon Energiemanagementsystem
7. FEMS — FENECON Energiemanagementsystem 7. FEMS — FENECON Energiemanagementsystem 7.1. Technical documentation — FEMS The technical documentation of FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de. 1. Internetanbindung Eine dauerhafte Internetanbindung für das FEMS wird empfohlen und ist für die Inbetriebnahme notwendig. -
Page 56: Online-Monitoring
Über das Info-Symbol kann der Status des Gesamtsystems als auch der einzelnen Komponenten zu jedem Zeitpunkt überwacht werden. The technical documentation of the FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de/. 7.3. Access data Der Zugang zum FEMS-Online-Monitoring ist nach Endkunden und Installateur getrennt. -
Page 57: Troubleshooting
The system status can be checked after logging in at the top right using the color of the icon. 8.1.1. Fault display System status: Everything is OK System status: Warning System status: Error (Fault) 56 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 58: Troubleshooting
In the example above, an incorrect reference for the network meter was intentionally entered for test purposes, which is why the controller execution fails. The FENECON service must be contacted to rectify errors. Under certain circumstances, the FEMS may not be accessible and the adjacent error message may appear. -
Page 59: Fenecon Service
If the energy storage system malfunctions, contact FENECON service: Phone: +49 (0) 9903 6280 0 E-mail: aftersales.industrial@fenecon.de 8.2.1. Details for the FENECON service The following information must be provided for the FENECON service: • Device type/configuration • FEMS number • Serial number • Currently installed software version •... -
Page 60: Technical Maintenance
The maintenance instructions for all individual components must be observed by authorized electricians. Kontrollieren Sie das Produkt und die Leitungen regelmäßig auf äußerlich sichtbare Beschädigungen. Bei defekten Komponenten kontaktieren Sie den FENECON-Service. Reparaturen dürfen nur von der Elektrofachkraft vorgenommen werden. 9.2. Cleaning Cleaning agents The use of cleaning agents can damage the electrical energy storage system and its parts. -
Page 61: Wartungsarbeiten
For maintenance of the inverters and the climate control unit, please refer to the documentation of the individual manufacturers and the FENECON maintenance instructions. 9.4. Repairs The FENECON service must be contacted in the event of defective components. 60 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 62: Storage
• Eine Nachladung der Batterieschubladen wird ab 20 % SoC empfohlen. Storage area: Fireproof indoors/outdoors with suitable weather protection • Air temperature: -20 °C to 40 °C. • Relative humidity: max. 50 % at +40 °C. Installation and Operating Manual FENECON Industrial L 61 / 72... -
Page 63: Utilization Load
However, all functional safety components should be completely overhauled after 20 years at the latest, in accordance with the applicable standard(s). 62 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 64: Transportation
• The electrical connections must be disconnected before transportation. • Before lifting, check that the attachment points and lifting gear are correctly seated. • The container should only be transported with an SoC of at least 25 %. Installation and Operating Manual FENECON Industrial L 63 / 72... -
Page 65: Change Of Location
You will find detailed instructions on the following pages. • A fork length of at least 1700 mm is required for transportation with a forklift truck. • For the transportation of a fully-equipped FENECON Industrial L, request further information from the 64 / 72... - Page 66 • For correct lifting with a crane (without batteries), an angle of 30°-45° (see Figure 40: [Lifting points ]) must be maintained. • Informationen zu Gewicht, Schwerpunkt und Abmessungen können den Abschnitten [Dimensionen] & [Masse] entnommen werden. Figure 28. Lifting points without batteries Installation and Operating Manual FENECON Industrial L 65 / 72...
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Page 67: Dismantling And Disposal
• Always wear suitable protective equipment (cut-resistant protective gloves, protective footwear, protective eyewear) when working on the machine/electrical energy storage! → Die Spannungsversorgung des Speichersystems ist unterbrochen und gegen Wiedereinschalten gesichert. 66 / 72 Installation and Operating Manual FENECON Industrial L... -
Page 68: Waste Disposal
• Do not expose the battery modules to high temperatures or direct sunlight. • Do not expose the battery modules to high humidity or corrosive atmospheres. • Please contact the FENECON service for special instructions on the disposal of used batteries. Installation and Operating Manual FENECON Industrial L... -
Page 69: Declaration Of Conformity
14. Declaration of Conformity 14. Declaration of Conformity 68 / 72 Installation and Operating Manual FENECON Industrial L... - Page 70 14. Declaration of Conformity Installation and Operating Manual FENECON Industrial L 69 / 72...
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Page 71: Register
Disassembly — Sheet metal covers Figure 22. M10 nut for fastening the equipotential bonding Figure 23. Disassembly — Sheet metal cover with notch for cable connections Figure 24. AC/DC connection area Figure 25. Communication cabling 70 / 72 Installation and Operating Manual FENECON Industrial L... - Page 72 15.2. List of figures Figure 26. Bolts for attaching the equipotential bonding to the sheet metal covers Figure 27. FEMS-Online-Monitoring Figure 28. Lifting points without batteries Installation and Operating Manual FENECON Industrial L 71 / 72...
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Page 73: List Of Tables
Scope of delivery — Inverter Table 21. Scope of delivery — Slide-in battery module Table 22. Scope of delivery — Coolant for filling the air conditioning lines Table 23. Scope of delivery — Accessories box Table 24. Tools required 72 / 72 Installation and Operating Manual FENECON Industrial L...
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