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Summary of Contents for fenecon Industrial S
- Page 1 FENECON Industrial S assembly and operating instructions Version:2024.08.1...
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Page 2: Table Of Contents
2.6. Safety instructions................ 2.6.1. General information on the FENECON Industrial S Battery energy storage system .... ... - Page 3 4.6. FEMS - FENECON Energiemanagementsystem ........
- Page 4 9.1.4. Service times of the FENECON service ........
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Page 5: Information On These Operating Instructions
Website: www.fenecon.de 1.2. Formal information on the operating instructions © FENECON GmbH, 2023 All rights reserved Reprinting, even in part, is only permitted with the permission of FENECON GmbH. 1.3. Version/revision of the operating instructions Version/revision Change to the operating instructions... -
Page 6: Presentation Conventions
Description of the possible consequences for humans, animals and the environment that may result from the hazard Escape Recommendations on how hazards can be avoided Quelle der Gefahr Mögliche Folgen bei Nichtbeachtung - Measures for avoidance/prohibitions FENECON Industrial S assembly and operating instructions 5 / 79 Version:2024.08.1... -
Page 7: Terms And Abbreviations
The operator must keep these operating instructions or relevant parts of them within easy reach in the immediate vicinity of the product. If the product is passed on to another person, the operator passes these operating instructions on to that person. FENECON Industrial S assembly and operating instructions 6 / 79 Version:2024.08.1... -
Page 8: Security
The energy storage system is used to store and supply electrical energy and is intended for connection to the 400 V/50 Hz public power grid. The FENECON Industrial S series is available with an inverter output of 92 or 184 kVA and a capacity of 82 or 164 kWh. -
Page 9: Qualification Of The Staff
Other personnel are not authorized to carry out this work. Service personnel includes manufacturer personnel or specialist personnel instructed and authorized by FENECON GmbH who must be requested by the operator to work on the Battery energy storage system (e.g. Assembly, repair, maintenance, work on the batteries, etc.). -
Page 10: Safety And Protective Equipment
The emergency stop is acknowledged at the acknowledge button on the emergency stop switch. There is also the option of installing an external acknowledgement button; further information can be found in chapter 6.6.5 Connecting the signal interface. FENECON Industrial S assembly and operating instructions 9 / 79 Version:2024.08.1... -
Page 11: Earthing Connections Inside/Outside
* Do not touch the danger zone. This signal word indicates actions to prevent damage to property. Observing these instructions prevents damage to or destruction of the system. FENECON Industrial S assembly and operating instructions 10 / 79 Version:2024.08.1... -
Page 12: Safety Instructions
2.6. Safety instructions 2.6. Safety instructions 2.6.1. General information on the FENECON Industrial S Battery energy storage system • The batteries may only be removed or replaced by service personnel and transported using hazardous transportation. • The current laws, regulations and standards must be observed when transporting the Battery energy storage system (e.g. -
Page 13: Installation, Operation And Maintenance
• If an anomaly is detected, switch off the energy storage system immediately. • Do not continue the maintenance work until the cause of the fault has been rectified. FENECON Industrial S assembly and operating instructions 12 / 79 Version:2024.08.1... -
Page 14: Fire Protection
In Notsituationen wie folgt vorgehen: 1. Das Stromspeichersystem vom Netz trennen 2. Remove from the danger zone 3. Secure the danger zone 4. The responsible persons inform 5. Alert a doctor if necessary FENECON Industrial S assembly and operating instructions 13 / 79 Version:2024.08.1... -
Page 15: Reasonably Foreseeable Misuse
• Unauthorized changes and actions to the storage system • Private use • Use as mobile energy storage • Direct use in a PV system (only one AC-side Grid feed-in possible) FENECON Industrial S assembly and operating instructions 14 / 79 Version:2024.08.1... -
Page 16: Pictograms
Separate collection of electrical and On the batteries electronic equipment Note the instructions Use head protection FENECON Industrial S assembly and operating instructions 15 / 79 Version:2024.08.1... - Page 17 2.9. Pictograms Pictogram Meaning Position Use foot protection Use hand protection Tabelle 4. Pictograms FENECON Industrial S assembly and operating instructions 16 / 79 Version:2024.08.1...
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Page 18: Operating Materials/Equipment
• Misuse or intentional inhalation can be fatal without alarming symptoms due to effects on the heart. • May cause cardiac arrhythmia. The refrigerant used in the integrated air conditioning system is R134a. FENECON Industrial S assembly and operating instructions 17 / 79 Version:2024.08.1... -
Page 19: Electrical Equipment
• Instruction of persons with regard to the intended use as well as the prohibited use. • Instruction of persons with regard to protective equipment and supplementary protective equipment. • Instruction of persons with regard to all residual risks. FENECON Industrial S assembly and operating instructions 18 / 79 Version:2024.08.1... -
Page 20: Personal Protective Equipment
Access to the programming levels is not barrier-free and is accessible at different levels depending on the qualifications of the operating personnel. Safety-relevant program changes require additional verification. FENECON processes energy data of European customers exclusively on servers in Germany and these are subject to the data protection regulations applicable in this country. -
Page 21: Technical Data
Nominal power at nominal conditions; the actual power depends on other factors such as state of charge, ambient temperature and cell temperatures. DC-side at 25 °C and 0.2 C (see warranty conditions at www.fenecon.de) The actual noise exposure caused by the product depends on the ambient conditions. Therefore, the operator must carry out further noise measurements at the installation site of the product in accordance with the BimSchG. -
Page 22: Ambient Conditions
The container is not suitable for installation in a marine environment. 3.3. Dimensions Abbildung 1. Battery energy storage with dimensions (tolerance center of gravity +- 50 mm) [in mm] FENECON Industrial S assembly and operating instructions 21 / 79 Version:2024.08.1... - Page 23 Abbildung 2. Transport dimensions, Battery energy storage with transport traverses (tolerance center of gravity +- 50 mm) [in mm] The focal points of the Industrial S variants are within the tolerances shown in Figure 1 and Figure 2. Additional transport beams are required to transport the system, which increases the external dimensions (see Figure 2 and section 13 Transport).
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Page 24: Weights
Figure 3 shows an example of the rating plate. This contains the core information of the Battery energy storage system. The serial number of the Battery energy storage system can also be found on the type plate. Abbildung 3. Type plate FENECON Industrial S assembly and operating instructions 23 / 79 Version:2024.08.1... -
Page 25: Battery Energy Storage Version/Revision
If no explicit revision number is specified, the description applies to all revision levels. FENECON Industrial S assembly and operating instructions 24 / 79... -
Page 26: General Information
FENECON energy management system (FEMS) and a powerful automotive full pack including thermal management. The FENECON Industrial S Battery energy storage system is available with an inverter output of 92 or 184 kVA and a capacity of 82 or 164 kWh. -
Page 27: Overview Of System Components
Switch cabinet lighting with 230 V socket for service laptop Emergency stop for HV batteries Acknowledgement button for emergency stop RJ45 port for service Cable entry at front Alternatively possible from below FENECON Industrial S assembly and operating instructions 26 / 79 Version:2024.08.1... -
Page 28: Components Control Cabinet
This component is located behind the cladding panel labeled "control cabinet". Different versions are shown below depending on the revision status. (see 3.5.1 Version/revision of the Battery energy storage system) FENECON Industrial S assembly and operating instructions 27 / 79 Version:2024.08.1... - Page 29 -U2/phase L2 -U3/phase L3 -U4/neutral conductor Communication incl. overvoltage protection -F11, -F12, -F13, -F14, -F21, -F22, -F23/Customer connection see Chapters 6.6.4 and 6.6.5 24 V power supply unit -T1 /- FENECON Industrial S assembly and operating instructions 28 / 79 Version:2024.08.1...
- Page 30 -F6/LS switch 24-V power supply unit -F7/LS switch Fan -F8/LS switch and RCD for light with socket outlet Air conditioning fuse -F4/RCD -F5/LS switch Tabelle 9. Components control cabinet (AA1, AA2) FENECON Industrial S assembly and operating instructions 29 / 79 Version:2024.08.1...
- Page 31 -F10/Phase L2 -F11/Phase L3 -F12/Neutral conductor Communication incl. overvoltage protection -X13, -F18, -F19/Customer connection see Chapters 6.6.4 and 6.6.5 24 V power supply unit -T1/- 24 V buffer module -C1/- FENECON Industrial S assembly and operating instructions 30 / 79 Version:2024.08.1...
- Page 32 -F6/LS switch24V power supply unit -F7/LS switch fan -F8/LS switch and RCD for light with socket outlet Air conditioning fuse -F5/RCD -F4/LS switch Tabelle 10. Components control cabinet (AA3, AA4) FENECON Industrial S assembly and operating instructions 31 / 79 Version:2024.08.1...
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Page 33: Inverter
(see 16.1 Other applicable documents). 4.3. Low-voltage distribution The low-voltage distribution is the power transfer point to the operating system. Further information can be found in section 6.6.2 AC Grid connection. FENECON Industrial S assembly and operating instructions 32 / 79 Version:2024.08.1... -
Page 34: Control Components
Further information on the integrated air conditioning system can be found in the manufacturer’s documentation (see 16.1 Other applicable documents). 4.6. FEMS - FENECON Energiemanagementsystem Information on FENECON Energiemanagementsystem can be found on the website https://docs.fenecon.de/. FENECON Industrial S assembly and operating instructions 33 / 79 Version:2024.08.1... -
Page 35: Scope Of Delivery
Furthermore, the read and write access or Peak Shaving applications can be purchased as an option; these can be installed both retrospectively and directly during commissioning. The instructions for FEMS applications for the storage system can be found on the FENECON website in the download center: https://fenecon.de/... -
Page 36: Assembly And Assembly Preparation
Incorrect operation can lead to material damage. Before switching on the system, make sure that * all protective devices are fitted, * there are no unauthorized persons in the danger zone. FENECON Industrial S assembly and operating instructions 35 / 79 Version:2024.08.1... -
Page 37: Safety Instructions
* When laying network cables or other data cables outdoors, ensure that suitable surge protection is in place when the cables from the Inverter or the battery rack (battery modules) pass from the outdoor area into a building FENECON Industrial S assembly and operating instructions 36 / 79 Version:2024.08.1... - Page 38 * Do not operate the system if the battery modules are deeply discharged. * If the battery modules are deeply discharged, contact FENECON Service * Only charge deeply discharged battery modules as instructed by FENECON Service. Giftige Substanzen, Gase und Stäube Durch Beschädigungen an elektronischen Bauteilen können giftige Substanzen, Gase und...
- Page 39 * Keep Battery energy storage away from heat sources and fire. Installation Wear safety goggles, insulating gloves and safety shoes when assembling the battery drawers. Remove all conductive jewelry (e.g. watches, bracelets, rings). FENECON Industrial S assembly and operating instructions 38 / 79 Version:2024.08.1...
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Page 40: Tools / Machines Required
Once the Battery energy storage system has been positioned at the place of intended use in accordance with all the instructions in this manual, proceed as follows: 1. Dismantling the transport crossbars/transport securing device (see Figure 10. Dismantling the transport crossbar) FENECON Industrial S assembly and operating instructions 39 / 79 Version:2024.08.1... - Page 41 ZUI993 Tabelle 13. Dismantling the transport traverse 2. Remove the cover (return to the manufacturer FENECON) 3. The previously disassembled screws of the transport crossbar are reassembled, the screw structure and the tightening torque can be found in Figure 10. disassembly of the transport crossbar.
- Page 42 Figure 11: Disassembly/assembly control cabinet cladding plate. Dirt, rain or snow must be prevented from entering the open Battery energy storage system during installation work FENECON Industrial S assembly and operating instructions 41 / 79 Version:2024.08.1...
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Page 43: Select And Prepare The Installation Site
* Do not install the storage system where the ambient conditions are outside the operating requirements (see chapter 3 Technical data). * Keep Battery energy storage away from heat sources and fire. The installation site must be well lit. FENECON Industrial S assembly and operating instructions 42 / 79 Version:2024.08.1... -
Page 44: Space Requirement At The Installation Site
If necessary, the foundation must be designed to prevent slippage and movement. There should also be an air gap between the base and housing to prevent corrosion. FENECON Industrial S assembly and operating instructions 43 / 79 Version:2024.08.1... - Page 45 6.4. Select and prepare the installation site Abbildung 13. Load transfer points (unit: kN) FENECON Industrial S assembly and operating instructions 44 / 79 Version:2024.08.1...
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Page 46: Cable Entry
The necessary normative bending radius must be observed when inserting the cable. FENECON Industrial S assembly and operating instructions 45 / 79... - Page 47 6.5. Cable entry Abbildung 15. Cable entry from the front Abbildung 16. Cable entry from below FENECON Industrial S assembly and operating instructions 46 / 79 Version:2024.08.1...
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Page 48: Electrical Installation
The integration of an AC generator is also shown as an example; this is highlighted in blue. The associated Inverter and the additional meter are not included in the scope of delivery of the Industrial S. This system structure can be an example for the application of self-consumption optimization. -
Page 49: Ac Grid Connection
Max. Continuous phase current in A Rated AC voltage in V 3.1+ 400/230, 3P + N + PE Rated frequency in Hz 3.1+ Grid shape TN, TT Tabelle 16. AC Grid connection FENECON Industrial S assembly and operating instructions 48 / 79 Version:2024.08.1... - Page 50 Max. Tightening torque 16 … 22 mm 3.0 Nm 22 … 28 mm 3.0 Nm 28 … 32 mm 5.0 Nm Tabelle 18. Clamping ranges Strain relief AC connection FENECON Industrial S assembly and operating instructions 49 / 79 Version:2024.08.1...
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Page 51: Connection Of Additional Equipotential Bonding
(see Figure 19: Rear earthing connection and Figure 20: Front earthing connection). The Storage unit must be integrated into the on-site lightning protection concept. Abbildung 19. Rear earthing connection Abbildung 20. Front earthing connection FENECON Industrial S assembly and operating instructions 50 / 79 Version:2024.08.1... -
Page 52: Communication Connection
RS485 interface (see Table 17). A connection example for the RS485 interface is shown in Figure 22. During Assembly, the cables must be tied to the plastic bracket below using cable ties for strain relief. Abbildung 21. Communication and signals connection - AA1, AA2 FENECON Industrial S assembly and operating instructions 51 / 79 Version:2024.08.1... - Page 53 Use cable with at least Cat6a Tabelle 19. Communication interfaces - AA1, AA2 Not necessary when using the LTE router built into the Storage unit Abbildung 22. Connection example RS485 interface - AA1, AA2 FENECON Industrial S assembly and operating instructions 52 / 79 Version:2024.08.1...
- Page 54 -X13.10 Modbus RTU B Storage unit: 120 Ω Tabelle 20. Communication interfaces - AA3, AA4 Not necessary when using the LTE router built into the Storage unit. FENECON Industrial S assembly and operating instructions 53 / 79 Version:2024.08.1...
- Page 55 6.6. Electrical installation Abbildung 24. Connection example RS485 interface - AA3, AA4 FENECON Industrial S assembly and operating instructions 54 / 79 Version:2024.08.1...
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Page 56: Signal Interface Connection
The connection of an external emergency stop command device is shown as an example in Figure 25. Abbildung 25. Connection example for external emergency stop and acknowledgement button - AA1, AA2 FENECON Industrial S assembly and operating instructions 55 / 79... - Page 57 The inverters used have an internal coupling switch that can be used for external Grid and system protection, for example. A connection example is shown in Figure 26. Abbildung 26. Connection example coupling switch - AA1, AA2 FENECON Industrial S assembly and operating instructions 56 / 79 Version:2024.08.1...
- Page 58 The connection of an external emergency stop command device is shown as an example in Figure 27. Abbildung 27. Connection example for external emergency stop and acknowledgement button -AA3, AA4 FENECON Industrial S assembly and operating instructions 57 / 79...
- Page 59 The inverters used have an internal coupling switch that can be used for external Grid and system protection, for example. A connection example is shown in Figure 28. Abbildung 28. Connection example coupling switch - AA3, AA4 FENECON Industrial S assembly and operating instructions 58 / 79 Version:2024.08.1...
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Page 60: Mains Meter Connection
6.6.6. Mains meter connection There is a separate installation and configuration manual for the 3-phase sensor, which contains the technical data and the connection overview. These instructions can be downloaded from the FENECON website at: www.docs.fenecon.de/de/Installationsanleitungen/FEMS_KDK_2PU_CT_Installationsanleitung.pdf can be downloaded. The connection to the RS485 interface is described in chapter 6.6.4 Communication connection. -
Page 61: Initial Commissioning
During commissioning by the service support, a commissioning report must be completed and signed jointly by the electrician and the end customer. It must then be sent to FENECON by e-mail, fax or post within 30 days of installation. -
Page 62: Requirements For Commissioning
First of all, a permanent Internet connection must be established to ensure access to FEMS online monitoring. This can basically be ensured by two different options. By connecting with a LAN cable or with an LTE router (see 6.6.4 Communication connection). FENECON Industrial S assembly and operating instructions 61 / 79 Version:2024.08.1... -
Page 63: Fems - {Fenecon Energiemanagementsystem
8. FEMS - {FENECON Energiemanagementsystem} 8. FEMS - {FENECON Energiemanagementsystem} 8.1. Technical documentation - FEMS The technical documentation of FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de. 1. internet connection A permanent Internet connection for the FEMS is recommended and is necessary for commissioning. In principle, offline operation is also possible. -
Page 64: Fems-Online-Monitoring
The status of the entire system and the individual components can be monitored at any time using the info symbol. The technical documentation of the FEMS must be observed; this can also be found on the FENECON website at: www.docs.fenecon.de/. -
Page 65: Troubleshooting
The system status can be checked after logging in at the top right using the color of the icon. 9.1.1. Fault display System status: Everything is OK System status: Warning (Warning) System status: Error (Fault) FENECON Industrial S assembly and operating instructions 64 / 79 Version:2024.08.1... -
Page 66: Troubleshooting
If the energy storage system malfunctions, contact FENECON service: Phone: +49 (0) 9903 6280 0 E-mail: service@fenecon.de 9.1.3. Details for the FENECON service The following information must be provided for the FENECON service: • Device type/configuration • FEMS number • Serial number • Currently installed software version •... -
Page 67: Service Times Of The Fenecon Service
9.1.4. Service times of the FENECON service Monday to Thursday: 08:00 a.m. to 12:00 p.m. | 1:00 p.m. to 5:00 p.m. Friday: 08:00 a.m. to 12:00 p.m. | 1:00 p.m. to 3:00 p.m. FENECON Industrial S assembly and operating instructions 66 / 79 Version:2024.08.1... -
Page 68: Technical Maintenance
Check the product and the cables regularly for visible external damage. If components are defective, contact FENECON service. Repairs may only be carried out by a qualified electrician. The documentation of the individual component manufacturers must be observed for the maintenance of the components included. -
Page 69: Wartungsarbeiten
• Change the maintenance intervals in this documentation after consulting the manufacturer. Maintenance work may only be carried out by trained and qualified specialists. 10.3. Repairs The FENECON service must be contacted in the event of defective components. FENECON Industrial S assembly and operating instructions 68 / 79 Version:2024.08.1... -
Page 70: Storage
• Recharging the full packs is recommended from 20 % SOC Storage area: Fireproof indoors/outdoors with suitable weather protection • Air temperature: -20 °C to 40 °C • Relative humidity: max. 50% at +40 °C. FENECON Industrial S assembly and operating instructions 69 / 79 Version:2024.08.1... -
Page 71: Utilization Load
However, all functional safety components should be completely overhauled after 20 years at the latest, in accordance with the applicable standard(s) FENECON Industrial S assembly and operating instructions 70 / 79 Version:2024.08.1... -
Page 72: Transportation
• The container should only be transported with a SoC of 30% • For correct transportation, an angle of 30° - 45° of the lifting gear to the vertical must be maintained. (see FENECON Industrial S assembly and operating instructions 71 / 79... -
Page 73: Change Of Location
A relocation of the container after commissioning is not planned. If a change of location is planned, FENECON GmbH must be consulted beforehand. In the event of a change of location, the container can be transported using a suitable industrial truck or hoist. - Page 74 Weights. Abbildung 30. Forklift and crane pick-up points 2. Place the Industrial S on the means of transport and secure it. The transport crossbars/transport securing devices on the roof can be used to secure the load. FENECON Industrial S assembly and operating instructions 73 / 79 Version:2024.08.1...
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Page 75: Dismantling And Disposal
• The batteries are removed by service personnel and transported by a hazardous goods carrier. • When transporting the battery modules, the current laws, regulations and standards must be observed (e.g. Hazardous Goods Transportation Act - GGBefG). FENECON Industrial S assembly and operating instructions 74 / 79 Version:2024.08.1... -
Page 76: Prerequisites
• Do not expose the battery modules to high temperatures or direct sunlight • Do not expose the battery modules to high humidity or corrosive atmospheres • Please contact the FENECON service for special instructions on the disposal of used batteries. FENECON Industrial S assembly and operating instructions 75 / 79 Version:2024.08.1... -
Page 77: Declaration Of Conformity
15. Declaration of conformity 15. Declaration of conformity FENECON Industrial S assembly and operating instructions 76 / 79 Version:2024.08.1... -
Page 78: Applicable Documents
1x operating instructions 1x data sheet Included in accessories box: 1x quick guide Available online: KDK 2PU CT Mains meter https://docs.fenecon.de/de/Installationsanleitungen/ FEMS_KDK_2PU_CT_Installationsanleitung.pdf Available online: Roxtec - Cable entry Installation instructions https://www.roxtec.com/de/produkte/losungen/roxtec-ezentry/ FENECON Industrial S assembly and operating instructions 77 / 79 Version:2024.08.1... -
Page 79: Verzeichnisse
Connection example for external emergency stop and acknowledgement button -AA3, AA4 Abbildung 28. Connection example coupling switch - AA3, AA4 Abbildung 29. FEMS online monitoring Abbildung 30. Forklift and crane pick-up points FENECON Industrial S assembly and operating instructions 78 / 79 Version:2024.08.1... -
Page 80: Tabellenverzeichnis
AC Grid connection Tabelle 17. Cable cross-section AC connection Tabelle 18. Clamping ranges Strain relief AC connection Tabelle 19. Communication interfaces - AA1, AA2 Tabelle 20. Communication interfaces - AA3, AA4 FENECON Industrial S assembly and operating instructions 79 / 79 Version:2024.08.1...
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