Related Manuals for JUNKKARI Patruuna
Summary of Contents for JUNKKARI Patruuna
- Page 1 Patruuna CRANE PATRUUNA TÄHÄN JOKU KUORMAAJAN KUVA??? MANUAL Junkkari Oy 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)6-4835111 +358-(0)6-4835295 e-mail: junkkari@msk.fi ENGLISH Internet: www.junkkari.fi...
-
Page 2: Table Of Contents
Content CONTENT PAGE DEAR CUSTOMER.................3 TECHNICAL SPECIFICATIONS..............4 SAFETY INSTRUCTIONS................5 GENERAL SAFETY INSTRUCTIONS..........5 SPECIFIC INSTRUCTIONS............5 TRANSPORT AND MOVING............6 MAINTENANCE AND REPAIR............6 HYDRAULICS................7 CLEANING................7 WARNING LABELS, SAFETY COMPONENTS AND TYPE PLATE....... 8 OPERATING ENVIRONMENT..............9 OBJECTIVE OF DESIGN.............. 9 LIMITATIONS OF USE AND FORBIDDEN USES........9 TRANSPORT, HANDLING AND STORAGE OF THE MACHINE........10 TRANSPORT................ -
Page 3: Dear Customer
Dear customer DEAR CUSTOMER We thank You for the trust You have shown and wish You success in your work. Please familiarize Yourself with this manual, because perfect knowledge of the machine, right adjustments, and careful maintenance guarantee the safety of the operator and the continuous operation of the machine on busy workdays. -
Page 4: Technical Specifications
Technical specifications 3 TECHNICAL SPECIFICATIONS CRANES 3151 3162 4169 4180 4569 4580 5771 5785 Reach Lifting moment, gross Lifting moment, net Slewing moment Slewing cylinders Swing radius ° Grapple Rotator Fr10 Fr10 Fr10 Fr10 Operating pressure Suggested oil flow l/min 30-60 30-60 30-80... -
Page 5: Safety Instructions
Safety instructions SAFETY INSTRUCTIONS 4.1 GENERAL SAFETY INSTRUCTIONS CLOTHING: Always use well-fitting clothing for the sake of safety during operation of the machine. OPERATION: Acquaint yourself fully with the attachment, controls and operational principles of the machine before starting to operate it. WARNING LABELS: Always comply with all warning labels attached to the machine at various points. -
Page 6: Transport And Moving
Safety instructions Lifting people with the crane is forbidden. Do not dispose of hydraulic oil into the environment, keep a waste container with you. Note safe operating distance from overhead cables. Minimum safe distance from electricity cables Minimum distance Voltage Minimum distance from from unprotected unprotected cable, m... -
Page 7: Hydraulics
Safety instructions 4.5 HYDRAULICS The maximum pressure in the hydraulic system is 175bar. High pressure is induced into the machines hydraulic system after it is coupled to the tractor system. A jet of high-pressure hydraulic oil penetrates skin and causes grave injury. A danger of injury exists even when looking for oil leaks. -
Page 8: Warning Labels, Safety Components And Type Plate
Warning labels WARNING LABELS, SAFETY COMPONENTS AND TYPE PLATE 1060 4580 452782P Loadplate Lifting eye SAFETY AREA 20 m 151350P Read manual Keep safety distance Type plate 1. Machine name 2. Machine type 3. Serial number 4. Machine weight without equipment 5. -
Page 9: Operating Environment
6.1 OBJECTIVE OF DESIGN Patruuna cranes are designed mainly for timber operations. Using Patruuna optional extra equipment the crane can lift and load feed, muck, round bales and other similar products. Crane is designed only for lifting, not for example for towing. -
Page 10: Transport, Handling And Storage Of The Machine
Transporting, Handling and storage os the machine TRANSPORT, HANDLING AND STORAGE OF THE MACHINE (IMPORTER, CENTRAL FIRM, RETAILER) 7.1 TRANSPORTATION The term of delivery for the product is ex works, unless agreed otherwise. The buyer (central firm) agrees with the manufacturer on a time when the product is ready to be called for. -
Page 11: Taking The Machine Into Use
ASSEMBLY CHOICES Patruuna cranes can be assembled either on the tractor or the forest trailer either with 3-point or flange attachment. To operate the crane will require one (1)single hydraulic pressure connection and one (1) free return connection. - Page 12 Taking the machine into use REMOVING THE CRANE FROM THE TRACTOR Set the crane on a suitable surface. Raise or lower the link arms so, that the telescopic stabilizer bars pins loosen. Remove the pins. Lower the crane onto its support legs. Turn booms backwards.
-
Page 13: Connecting Hydraulic Hoses
The tractor fitting kit will come with full assembly instructions. PRE-OPERATIONAL TASKS Patruuna cranes are delivered pre-tested. During the first operation some uncontrolled movements may occur. This is corrected by bleeding air from hydraulic hoses and cylinders and filling the system with hydraulic oil. -
Page 14: Controls
Controls CONTROLS See illustration for control guide. Sticker showing the same function is attached to the spool valve protection panel. Control guide 9.1 2-LEVER CONTROL WITH MECHANICAL CONTROL LEVERS Loader’s basic functions are controlled with manipulator levers. The extension, grapple, and support legs are controlled with their own levers. This is used as standard in the 700 series loaders. -
Page 15: Hydraulinen Esiohjaus
Controls 9.3 HYDRAULIC PILOT CONTROL In pilot control third function is operated with microswitches on top of the handles. Support legs are controlled by two universal switches between the handles. To make sure that control is accurate and smooth, return hose should be mounted to the free tank return. -
Page 16: Accessories And Spare Parts
Accessories and spare parts 10 ACCESSORIES AND SPARE PARTS ACCESSORIES A large number of accessories are available for the Patruuna crane. They can be used to equip the machine to suit most farms. Ask Your Patruuna dealer about these accessories. SPARE PARTS When ordering spare parts: Define the type of the machine and year when it was manufactures. -
Page 17: Use And Control Of The Crane
Use and control of the crane 11 USE AND CONTROL OF THE CRANE READ THE SAFETY INSTRUCTIONS BEFORE USING 11.1 STABILITY When a crane is connected to the tractor or to the forest trailer the combination must stay stable. The operator must know the combination's stability and it must be secure enough to avoid danger situations. - Page 18 Use and control of the crane Crane is attached to the forest trailer: Crane is attached to the tractor: N x A + M x C G x B + P x E Example combination: 490 x 1,15 + 3765 x 0,90 = 1,05 >...
-
Page 19: Maintenance
The manufacturer uses Hydraulicoil 32 as the pre-fill oil. All Tractor hydraulic oils are suitable for use in Patruuna forest equipment. Hydraulic hoses, pipes, nipples and seals must be checked from time to time. Replace broken parts with new ones to prevent further damage. -
Page 20: Lubricating Instructions
Read pressure reading from the pressure meter. Release valve levers to the center position. Read free flow pressure from the pressure meter. 12.4 LUBRICATING INSTRUCTIONS Grease nipples in Patruuna cranes: Crane booms and slewing system (depending on model) Grapple Grapple rotator Grease nipples are lubricated every second operating day. -
Page 21: Service Table
Maintenance 12.5 SERVICE TABLE When doing the servicing remember to repeat the actions needed for previous services. For example 50 hour service includes 10 and 20 hour services. Action 10 h 20 h 50 h 250 h 500 h 1000 h Check axle locks and rack support bearing tightness Tighten hydraulic pipes and hose... -
Page 22: Adjusting Rack Support Bearing
Maintenance 12.6 ADJUSTING RACK SUPPORT BEARING 4500-serie 700- ja 800-series Open the allen screw (1) Tighten adjusting bolt (2) until the bronze tensioner engages the rack and then loosen for 1/4 turn. Tighten the allen screw. Do not over tighten the support bearing to decrease the gear clearance. It will damage teeth and sealings. -
Page 23: Adjusting And Bleeding The Double Damper
(ACCESSORY) THE DOUBLE DAMPER Patruuna -cranes can be equipped with a double damper system. The damper can be adjusted to respond to the operators skill and operating conditions. Adjust the damper according to following Instructions. In certain special conditions (for example harvester use or working on steep conditions) the standard spring (35bar, green) can be changed to a stiffer one (45bar, brown/blue;... -
Page 24: 2-Jatkeisen Puomin Ketjun Kiristäminen
Maintenance 12.9 CHAIN TIGHTENING IN DOUBLE EXTENSION BOOM For durability of chain and boom the rcorrect chain tension is very important. Correct chain tension when boom is in longest position: - Free chain movement up/down 20mm. When tension is adjusted, both chains should be tightened equally. Finally make sure that when extension boom is in, cylinder meets the stop position first. -
Page 25: Cleaning And Storage
Cleaning and storage 13 CLEANING AND STORAGE 13.1 CLEANING The crane can be washed with water and a suitable detergent. Electrical equipment is cleaned by wiping with a damp cloth. Do not spray water to electric parts and bearings. If any detergent is used, always ensure its suitability and follow manufacturers instructions. 13.2 STORAGE When the machine is not used, it should be cleaned, serviced and stores in a covered location where it will not be exposed to sunlight. -
Page 26: Troubleshooting Chart
Troubleshooting chart 14 TROUBLESHOOTING CHART FAULT CAUSE REPAIR PROCEDURE Add oil Oil reservoir empty Bad pressure or return connection Check connection and coupling Crane is not moving compatibility Check pressure from quick Pump does not deliver enough attach or pump pressure line pressure Opposite movements of the Pressure and return hoses... -
Page 27: Withdrawal From Active Use
Withdrawal from active use Normal wear of the crane is safe and does not cause hazardous situations. It must be noted, however, that if the machine is used in violation of traffic and safety regulations or the machine is overloaded an not serviced, there is always the danger of abnormal wear and machine failure, which could result in physical injury or damage to the environment. -
Page 28: Terms Of Guarantee
Terms of guarantee TERMS OF GUARANTEE The guarantee period is 12 months in agricultural use in the work the machine is intended for. In municipal, industrial and professional contract work or similar use the guarantee period is 6 months. The guarantee period begins on the delivery date of the new machine from an authorised retailer. -
Page 29: User's Own Notes
User’s own notes USER’S OWN NOTES:...
Need help?
Do you have a question about the Patruuna and is the answer not in the manual?
Questions and answers