JUNKKARI MAESTRO Plus 3000 Owner's Manual

Combined seed and fertilizer dril
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COMBINED SEED
AND FERTILIZER DRILL
OWNER'S MANUAL
Junkkari Oy
62375 YLIHÄRMÄ FINLAND
TEL.
+358-(0)6-4835111
FAX
+358-(0)6-4835295
e-mail: junkkari@msk.fi
Internet: www.junkkari.fi
ENGLISH

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  • Page 1 COMBINED SEED AND FERTILIZER DRILL OWNER'S MANUAL Junkkari Oy 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)6-4835111 +358-(0)6-4835295 e-mail: junkkari@msk.fi ENGLISH Internet: www.junkkari.fi...
  • Page 2: Table Of Contents

    Contents CONTENTS PAGE DEAR CUSTOMER.................. 3 TECHNICAL SPECIFICATIONS..............3 SAFETY INSTRUCTIONS................5 GENERAL SAFETY INSTRUCTIONS............5 TRANSPORT AND MOVING.............. 5 MAINTENANCE AND REPAIRS............6 HYDRAULICS................6 CLEANING.................6 WARNING LABELS, SAFETY COMPONENTS AND TYPE PLATE.........7 WARNING LABELS................ 7 REFLECTORS AND LIGHTS...............9 OPERATING ENVIRONMENT............... 10 OBJECTIVE OF DESIGN..............
  • Page 3: Dear Customer

    Technical specifications TROUBLESHOOTING CHART..............72 WITHDRAWAL FROM ACTIVE USE..............75 TERMS OF GUARANTEE................76 SCOPE OF LIABILITY................76 USER'S OWN NOTES................77 EC DECLARATION OF CONFORMITY FOR MACHINERY......... 78 SPARE PARTS CATALOGUE................ V1-V40 DEAR CUSTOMER We thank you for the trust you have shown and wish you success in your work. Please familiarise yourself with this manual, because perfect knowledge of the machine, right adjustments, and careful maintenance guarantee the safety of the operator and the continuous operation of the machine on busy workdays.
  • Page 4 Technical specifications ACCESSORIES -Small-seed/start fertilizer box -Separate fertilizer coulters (12/3000, 16/4000) -A front tiller with waved discs -A front tiller with ploughing discs -Dressing device -1 row front leveler -2 row front leveler -1 row s-tine tiller -2 row s-tine tiller -Front packer -Pre-emergence marker -Fertilizer amount remote control (Wizard Plus)
  • Page 5: Safety Instructions

    Safety instructions SAFETY INSTRUCTIONS 4.1 GENERAL SAFETY INSTRUCTIONS CLOTHING: Always use well-fitting clothing for the sake of safety during operation of the machine. OPERATION: Acquaint yourself fully with the attachment, controls and operational principles of the machine before starting to operate it. WARNING LABELS: Always comply with all warning labels attached to the machine at various points.
  • Page 6: Maintenance And Repairs

    Safety instructions 4.3 MAINTENANCE AND REPAIRS Before attempting any cleaning, lubrication, fitting or adjustment of the machine, always make sure first that the tractor hydraulics are disengaged and the tractor engine switched off. Remove the tractor ignition key from the starter switch to prevent any unintentional starting of the tractor or the implement.
  • Page 7: Warning Labels, Safety Components And Type Plate

    Warning stickers, safety components and type plate USE THE MAINTENANCE SUPPORT PLACED ON THE LIFT CYLINDER PISTON ROD IN ALL MAINTENANCE AND ADJUSTMENT WORK! MAINTENANCE SUPPORT WARNING LABELS, SAFETY COMPONENTS AND TYPE PLATE 5.1 WARNING LABELS LIFTING EYE NOTE! THE OTHER LIFTING POINT OF THE MACHINE IS ON THE TONGUE, AND THE MACHINE MUST ALWAYS BE LIFTED FROM BOTH OF THE LIFTING EYES SIMULTANEOUSLY!
  • Page 8: Tyre Pressure

    Warning stickers, safety components and type plate TYPE PLATE 1. CE marking attachment year 2. Machine type 3. Serial number 4. Machine weight without equipment 5. The name of product 0.75 4-15066 3000 15.75 r / 100m² 15.75 r / 100m² 4000 11.80 r / 100m²...
  • Page 9: Reflectors And Lights

    Maestro seed drills. LIGHTS The Junkkari Maestro seed and fertilizer drills have as standard equipment the lights required by the traffic laws. The lights are attached to a rack designed for them. The wiring connectors are designed to fit in each other only the right way, which prevents problems with turning signals, for example.
  • Page 10: Operating Environment

    (see page 18). OPERATING PRINCIPLE In the Junkkari Maestro seed and fertilizer drill, there is a double-studded roller in the seed side feeding mechanism, the feed amount of which is adjusted by changing the rotation speed of the studded roller with a gear box in the machine.
  • Page 11: Transport, Handling, And Storage Of The Machine

    Transport, handling, and storage of the machine The seed and fertilizer drills have an following harrow as standard equipment, which in traditional sowing sorts the airy layer of soil on top of the seeds and prevents in this way the moisture from rising to the surface so that the sun does not dry the soil too much.
  • Page 12: Taking The Machine Into Use

    Taking the machine into use TAKING THE MACHINE INTO USE 9.1 PUTTING THE MACHINE IN WORKING ORDER The client is responsible for putting the machine in working order, unless it has been otherwise agreed in the sale. If the machines are transported in containers, the importer or a representative authorised by the importer is responsible for putting the machines in standard order before delivering them to the client.
  • Page 13: Connecting The Machine To A Tractor

    9.3 CONNECTING THE MACHINE TO A TRACTOR READ THE SAFETY INSTRUCTIONS! The Junkkari Maestro seed and fertilizer drill is connected to the tractor towing hook (ISO 6489/1) or to the wheel interval roller available as an accessory, which is connected to the machine lift arms.
  • Page 14: Assembly And Installation

    Taking the machine into use 9.4 ASSEMBLY AND INSTALLATION Remove the protective plastic, the attachment hoops and bands from the machine. Check the contents of the package. If the delivery is incomplete, or there is a reason for complaint, contact the Dealer INSTALLING AND ADJUSTING THE FOLLOWINGHARROW The harrow is attached to the rear wheel frame from both sides of the machine with pins, both of which are locked in the middle with a screw and a nut.
  • Page 15 Taking the machine into use COVER The spring loaded cover is not installed at the factory. The cover should be attached to the edges of the tank with clamps. The clamps should be installed to the top level of the adjustable partition wall, which makes filling both tanks easy.
  • Page 16 The drawbar unit includes following parts: drawbar frame, drawbar, hydraulic hose holder and top link (picture 1). The adjustable support leg is fixed to the drawbar. The Junkkari Maestro seed and fertilizer drill works best, when the machine is adjusted close to horizontal position. Adjustment is made by adjusting the length of the top link.
  • Page 17: Disposing Of The Packages

    Taking the machine into use 9.5 DISPOSING OF THE PACKAGES Wooden and cardboard package materials can be disposed of by burning or taking them to a landfill. The plastic bags and plastic string coming with the package should be disposed of according to national regulations by recycling or taking them to a landfill.
  • Page 18: Equipment

    10.1 COULTER SET LEVER BASE SPR. BASE SPR. PRE-TENS. The coulter set of the Junkkari Maestro seed and fertilizer drill consists of coulters and a patented dual spring mechanism which sets the pressure for each coulter individually. PICTURE 1 PICTURE 1 SCRAPER 10.1.1 SEED COULTERS...
  • Page 19: Platforms

    10.2 PLATFORMS LOCKING PIN The Junkkari Maestro has platforms at the front and back of the machine. The rear platforms can be raised and locked in position when servicing the wheels. If a small seed/ start box has been installed in the machine, lock the rear platform in the more gentle angle when servicing the wheels.
  • Page 20: Wizard Seed And Fertilizer Drill Controller

    Equipment 10.3 WIZARD SEED AND FERTILIZER DRILL CONTROLLER Junkkari Maestro drills come equipped with an on-board computer, the Wizard seed and fertilizer drill controller. The properties of the device include: Speed gauging Area measurement: total area + trip Hopper guards in the fertilizer and seed hoppers...
  • Page 21: Metering Devices

    Equipment 10.5 METERING DEVICES FERTILIZER SIDE The metering devices in the fertilizer side are rifle type and feed amount is adjusted like also in seed side by changing the axle rotation speed with gearbox. The feeding devices in the fertilizer side are driven by a chain, which is connected to the ground wheel via a drive shaft.
  • Page 22: Row Marker

    PICTURE 1 PICTURE 2 10.6 ROW MARKER The hydraulic row marker on the Junkkari Maestro seed and fertilizer drill is used to mark the centre line of the driving line. The hydraulic row marker has no other applications. The row marker is driven by the hydraulics controlling the lifting of the drill.
  • Page 23: Tramline Marker

    Equipment The hydraulic cylinders of the row markers lift the arms when the machine is raised. The arms are lowered by spring force while the return oil of the hydraulics limits the speed of the motion. An adjustable flow regulator valve limits the speed of the marker arm lifting motion when the seed and fertilizer drill is raised.
  • Page 24: Accessories And Spare Parts

    Accessories and spare parts 11 ACCESSORIES AND SPARE PARTS ACCESSORIES A large number of accessories are available for the Maestro drill. They can be used to equip the machine to suit most farms and sowing methods. Ask your Maestro dealer about these accessories. The basic machine can be equipped with the following accessories: Small seed / start fertilizer device Separate fertilizer coulter set (Maestro 3000/12 coulters, Maestro 4000/16 coulters))
  • Page 25: Use And Control Of The Direct Drill

    Use and control of the direct drill 12 USE AND CONTROL OF THE DIRECT DRILL READ THE SAFETY INSTRUCTIONS BEFORE USING 12.1 BEFORE SOWING 12.1.1 WORKING POSITION OF THE MACHINE Before beginning, the push arm of the machine must be adjusted so that the machine runs as straight as possible at the chosen depth.
  • Page 26: Calibration Test

    Calibration test 12.2 CALIBRATION TEST PICTURE 1 12.2.1 FERTILIZER SIDE Always perform the calibration test with the machine raised and the ground wheel in transport position (PICT. 2). Adjust the fertilizer side bottom flap to position 1. Before beginning the fertilizer side calibration test, remove the locking pin of from the chainbox inside the sidewall (PICT.
  • Page 27 Calibration test The standard installation matches picture 3, PICTURE 5 PICTURE 5 PICTURE 7 PICTURE 7 which means that the sowing table on page 28 must be used. If the transmission ratio has been 0.75 3000 15.75 r / 100m² 15.75 r / 100m²...
  • Page 28 Calibration test FERTILIZER SIDE SOWING TABLE FOR THE CHAIN WHEEL PAIR Z13/Z22 i=1:1.7 lannoite, Table 1 Z22/Z13 gödsel, fertilizer, Dünger herne, ärt, peas, Erbsen vehnä, vete, wheat, Weizen; ruis, råg, rye, Roggen ohra, korn, barley, Gerste kaura, havre, oats, 10 11 12 13 14 15 16 17...
  • Page 29 Calibration test FERTILIZER SIDE SOWING TABLE FOR THE CHAIN WHEEL PAIR Z13/Z36 i=1:2.8 Table 1 Z36/Z13 herne, ärt, peas, Erbsen vehnä, vete, wheat, Weizen; ruis, råg, rye, Roggen ohra, korn, barley, Gerste kaura, havre, oats, Hafer; Dinkel lannoite, gödsel, 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 fertilizer, Dünger Scale...
  • Page 30: Seed

    Calibration test 12.2.2 SEED SIDE KUVA 1 KUVA 1 POHJALÄPÄN ASENNOT BOTTENKLAFFENS LÄGE Do the calibration test with the machine raised and the ground POSITION OF THE BOTTOMFLAP wheel in transport position (PICTURE 5). Adjust both of the seed BODENKLAPPENSTELLUNG side bottom flaps (located at both ends of the machine) to suit the seed type (PICTURES 1 and 2).
  • Page 31 Calibration test PICTURE 6 Z22/Z13 SIEMEN 15.75 KIERR/100m² ROTATIONS/100m² UMDR./100m² 11.8 KIERR/100m² ROTATIONS/100m² UMDR./100m² LANNOITE 18.2 KIERR/100m² A sticker can be found at the place where the calibration test is ROTATIONS/100m² UMDR./100m² done (PICTURE ). The sticker shows the calibration test rotation 13.6 KIERR/100m²...
  • Page 32 Calibration test SEED SIDE SOWING TABLE FOR THE STANDARD CHAIN WHEEL PAIR Z13/Z22 i=1:1.7 lannoite, Table 1 Z22/Z13 gödsel, fertilizer, Dünger herne, ärt, peas, Erbsen vehnä, vete, wheat, Weizen; ruis, råg, rye, Roggen ohra, korn, barley, Gerste kaura, havre, oats, 10 11 12 13 14 15...
  • Page 33 Calibration test FERTILIZER SIDE SOWING TABLE FOR THE CHAIN WHEEL PAIR Z13/Z36 i=1:2.8 Table 1 Z36/Z13 herne, ärt, peas, Erbsen vehnä, vete, wheat, Weizen; ruis, råg, rye, Roggen ohra, korn, barley, Gerste kaura, havre, oats, Hafer; Dinkel lannoite, gödsel, 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 fertilizer, Dünger Scale...
  • Page 34 Calibration test An example of a calibration test: You wish to sow oats 210 kg/ha and spread fertilizer 400 kg/ha. SEED: Fill the tank with at least 100 kg of seeds. Raise the machine and make sure the ground wheel is in transport position. Adjust the positions of the bottom flaps according to the seed type.
  • Page 35: Trial Run For Calibration

    Doing a driving test To avoid the danger of getting squeezed between the parts, the seed and fertilizer drill must be in the raised position when lowering the ground wheel. PICTURE1 NOSTOKAHVA The ground wheel can be lowered as shown in picture 1, when the machine is in the raised position.
  • Page 36: Hopper Capacities

    Hopper capacities and adjustment of the partition wall 12.4 HOPPER CAPACITIES AND ADJUSTMENT OF THE PARTITION WALL Maestro seed and fertilizer drills are equipped with an adjustable partition wall between the fertilizer and seed hoppers. See table below for some of the possible adjustment ratios. The wall can be moved to seven positions, 1-7 and S.
  • Page 37: Sowing

    When sowing with a standard Junkkari Maestro drill, the fertilizer and seeds go into the same furrow. The machine can also be equipped with separate fertilizer coulters. This way the fertilizer and seed will go into different rows.
  • Page 38 Sowing PLANT PROTECTION SPRAYING The spraying can be done either before or after the sowing. In the autumn, however, the spraying should be done before the sowing. Note that there must be a period of three days between the spraying and the sowing. As a general rule, do not break the weeds and spray only when the weeds have sprouted enough (their leaves are large enough).
  • Page 39: User Manual For The Seed Drill Controller

    User manual for the seed drill controller 12.6 USER MANUAL FOR THE SEED DRILL CONTROLLER WIZARD CONTROLLER FOR THE JUNKKARI MAESTRO PLUS SEED AND FERTILIZER DRILL Junkkari Oy 62375 YLIHÄRMÄ FINLAND ENGLISH 2010 TEL. +358-(0)6-4835111 +358-(0)6-4843295 e-mail: junkkari@msk.fi Electro - Magnetic Compatibility (EMC)
  • Page 40 SEED SHAFT MONITORING/ALARM ............49 MACHINERY GUARD................50 TANK LEVEL GUARD ................. 51 ROW MARKING................52 The on-board computer in Junkkari seed and fertilizer drills is equipped with a lit 4-digit display with the following functions: Surface area measurement (total area and distance) Speed km/h...
  • Page 41: Basic Settings

    The values programmed at Junkkari (second basic setting): Programmed by the manufacturer. At Junkkari the values are changed to suit the MAESTRO specifically. The values programmed by the user (third basic setting) The basic settings, that are programmable by the user: Press and hold for three (3) seconds on the function you have chosen.
  • Page 42: Summary Of The Functions

    Summary of the functions SUMMARY OF THE FUNCTIONS Rhythm factor to be set Row marker indicator Function indicator Running counter value Left side Right side row marker control Row marker control/ Calibrating the machinery guard EITHER: Skip the automatic running of the round number if the seed and 1.Choose function;...
  • Page 43: Speed/Sensor Calibration

    Speed/sensor calibration SPEED/SENSOR CALIBRATION 1. CHOOSING THE SPEED FUNCTION If your speed is lower than 2 km/h, the monitor beeps twice and starts alternating between the chosen function and the speed function. 2. CALIBRATING THE SPEED SENSOR MANUALLY In the Simulta seed and fertilizer drill, the speed sensor is located at the end of the fertilizer shaft, in the machinery.
  • Page 44 Speed/sensor calibration 3. AUTOMATIC SPEED CALIBRATION Using automatic speed calibration will achieve maximum accuracy in field conditions. Place marks at 100 m intervals and drive the vehicle to the first mark with the front of the vehicle facing the mark. Choose function.
  • Page 45: Surface Area/Working Width

    Surface area/working width SURFACE AREA/WORKING WIDTH 1. CHOOSE SURFACE AREA FUNCTION · The on-board computer has two surface area registers. Each of them can be reset separately. 2. CHOOSING THE SURFACE AREA REGISTER Press to switch between the two registers, ·...
  • Page 46 Surface area/working width 4. PROGRAMMING THE WORKING WIDTH The working width of the machine in metres. Choose function. HOLD DOWN. The monitor will start the programming function in three seconds. Choose the first digit or decimal By pressing 2.000, 2.000, 2.000, 2.000, etc Change the digit value or the location of the decimal by holding down 2.100, 2.200, 2.300, 2.400, etc...
  • Page 47: Tram Line Marking

    Tram line marking TRAM LINE MARKING There are 4 ways to mark tram lines: symmetrical, asymmetrical on the left, asymmetrical on the right and the 18 metre system. The tram line rhythm factor can be programmed to be from zero (0) to fifteen (15) in all the other modes except the 18 metre system.
  • Page 48: Symmetrical Tram Line Marking

    Symmetrical tram line marking 6.1 SYMMETRICAL TRAM LINE MARKING Two seed feeding devices near both of the spraying tractor's tires are closed for the duration of the tram line marking. Tram line marker programming in section 5.5. The monitor beeps once when the tram line marking is started, and the display will continue flashing through the whole round.
  • Page 49: Asymmetrical Tram Line Marking On The Left

    Asymmetrical tram line marking on the left 6.2 ASYMMETRICAL TRAM LINE MARKING ON THE LEFT Two seed feeding devices are closed from the left side of the seed and fertilizer drill during rounds 6 and 1 when the spraying tractor is driven over the seam of the sixth (6) and the first (1) sowing round. Tram line marker programming in section 5.5 The monitor beeps once at the beginning of each marking round, and the display will continue flashing through the whole round.
  • Page 50: Asymmetrical Tram Line Marking On The Right

    Asymmetrical tram line marking on the right 6.3 ASYMMETRICAL TRAM LINE MARKING ON THE RIGHT Two seed feeding devices are closed on the left side of the seed and fertilizer drill during rounds 6 and 1 when the spraying tractor is driven over the seam of the sixth (6) and the first (1) sowing round. Tram line marker programming in section 5.5.
  • Page 51: Tram Line Marking For The 18 Metre System

    Tram line marking for the 18 metre spraying system 6.4 TRAM LINE MARKING FOR THE 18 METRE SPRAYING SYSTEM The method is used when the seed and fertilizer drill is 4 and the sprayer 18 metres wide. In this case, the width of the drill cannot be multiplied to equal with the width of the sprayer.
  • Page 52 Programming the rhythm of the tram line marking 6.5 PROGRAMMING THE TRAMLINES The circle of the tramlines can be programmed from one (1) to fifteen (15), asymmetrically either to the left or right. The marking can be programmed also for an 18- meter system.
  • Page 53: Programming The Rhythm Of The Tram Line Marking

    Programming the rhythm of the tram line marking The marking can be programmed also for an 18- meter system, but in this case you need 2 additional switches. In this case select As18 on the display. ¸...
  • Page 54: Fertilizer Shaft Monitoring/Alarm

    Fertilizer shaft monitoring/alarm FERTILIZER SHAFT MONITORING/ALARM 1. FERTILIZER SHAFT MONITORING Alarm with the default setting: if the fertilizer shaft stops for more than 40 seconds, the controller beeps 5 times and switches from the current function to the function. Shut down the alarm by saving the shaft rotation speed again, choosing another function or turning off the controller and restarting it.
  • Page 55: Seed Shaft Monitoring/Alarm

    Seed shaft monitoring/alarm SEED SHAFT MONITORING/ALARM 1. SEED SHAFT MONITORING Alarm with the default setting: if the seed shaft stops for more than 40 seconds, the controller beeps 5 times and returns from the current menu to the default value of the function Shut down the alarm by saving the shaft rotation speed again, choosing another function or turning off the...
  • Page 56: Machinery Guard

    Machinery guard MACHINERY GUARD 1. MACHINERY GUARD The machinery guard monitors the ratio of rotation speeds of the fertilization and seed- side feeding axles; thus, it monitors mainly the condition of the gear box. The function will sound an alarm if the ratio changes more than what has been set in basic settings point 6.
  • Page 57: Tank Level Guard

    Tank fullness 10 TANK FULLNESS 1. TANK FULLNESS If the fullness of either the seed or fertilizer tank drops under the sensor range (sensors are attached to the sides of the tanks), the controller will beep 5 times and return from the current menu to the function default value.
  • Page 58: Row Marking

    Row marking 11 ROW MARKING The row marking function is on and set to manual when the Wizard is turned on. When the row markers are set to manual, only one of the markers (the right or the left) is used. When the row markers are set to automatic, the used marker changes when the machine is raised.
  • Page 59 Row marking 3. CHOOSE SIMULTANEOUS MARKING OF BOTH SIDES Press both the row marking buttons consecutively for a short time (less than 3 seconds). If you wish to switch to another marking function (for instance at the end of the field), press the button/buttons according to the desired method, see sections 1 and 2 on the previous page.
  • Page 60: Maintenance

    13 MAINTENANCE READ THE SAFETY INSTRUCTIONS PICTURE 1 The Junkkari Maestro 3000 and 4000 models are equipped with repair and maintenance supports, which must be installed on the lifting cylinder piston rod when servicing, adjusting or repairing the machine. The repair and maintenance supports must be used if you need to go under the machine, for example, to replace the wearing parts of the coulters.
  • Page 61: Repairs You Can Do Yourself

    Maintenance 13.3 REPAIRS YOU CAN DO YOURSELF REPAIRING A COULTER Coulter discs, scraper plates and the wearing parts of a coulter can be replaced separately. When replacing discs, it is recommended that you also replace the bearing of the disc being replaced, the sealing and the protective cap of the hub (PICTURE 1).
  • Page 62 Maintenance SEED SIDE MAINTENANCE AND ADJUSTMENT ADJUSTMENT HANDLE LOCKING PINS OF The condition and adjustment of the bottom flaps have a LOCKING SCREW THE REPLACEMENT crucial effect on the seed rate. The flaps have been FLAP 3 PCS adjusted at the factory, but it is possible that, for example, foreign objects can damage them despite their safety springs.
  • Page 63 Maintenance FERTILIZER SIDE MAINTENANCE AND ADJUSTMENT The condition and adjustment of the bottom flaps Bottom flap has a crucial effect on the feed amounts. The flaps have been adjusted at the factory, but it is possible that, for example, caked fertilizer or foreign objects can damage the flaps despite their safety springs.
  • Page 64: Wiring Diagrams

    Maintenance REPLACING THE TIRES It is easiest to replace the tires when the machine is empty and on a solid surface. This will allow you to raise the roller wheels approximately 20 cm off the ground using the lifting cylinder. You must, however, turn all of the sheets off the piston rods and pull the cylinder all the way in (PICTURE 2).
  • Page 65: Tire Air Pressure

    Maintenance TIRE AIR PRESSURE The air pressure directly affects the machine's total surface pressure, which, in turn, affects the field. Bear in mind, however, that lower surface pressure lowers the load-carrying capacity of the tire. The load-carrying capacity of a tire is in direct relation to its travel speed: when the air pressure is low, the travel speed has to decrease as well.
  • Page 66 Maintenance SOCKETS 16 PIN DATA TRANSFER CABLE SOCKET NUMBER WIRE COLOUR RED-BROWN YELLOW-RED GREEN VIOLET BROWN WHITE YELLOW From the Wizard junction box From the Wizard junction box TURQUOISE PINK BLACK GRAY GREEN-RED To the Wizard monitor To the Wizard monitor BLUE ORANGE RED-BLUE...
  • Page 67 Maintenance CIRCUIT BOARD CONNECTIONS WIZARD BLACK WHITE PURPLE YELLOW GREY GREEN BLUE BROWN RED/BLUE TURQUOISE ORANGE GREEN/RED YELLOW/RED WHITE/RED N/CN/C TRAM LINE LEFT TRAM LINE RIGHT LIFTING SENSOR SPEED SENSOR ROW MARKER LEFT ROW MARKER RIGHT TANK GUARD SEED...
  • Page 68: Lubrication Chart

    Maintenance CONNECTION DIAGRAM, CIRCUIT BOARD WIZARD:...
  • Page 69: Lubrication Diagram

    Lubrication diagram 14 LUBRICATION DIAGRAM Maestro 3000: 39 grease nipples Maestro 4000: 49 grease nipples HYDR HYDR 1,3 l 1,3 l All greasing and lubrication items have been designed to be as user friendly and safe as possible. Always use the maintenance support when lubricating or doing other maintenance Work on the machine while it is in transport position, i.e.
  • Page 70 Lubrication table ITEM (number of nipples) MAESTRO 3000/4000 Lifting cylinder nipples, 2 pcs After 100ha or 2 times in a season Roller wheel arms 12 /16 pcs After 100ha or 2 times in a season Ground wheel chain 1 pc 2 times in season, and every time the machine is washed or has gotten wet Frame and roller wheel end bearing...
  • Page 71 Lubrication table High quality hydraulic oil should be used in the GAUGE gearbox. It is recommended that oil is replaced every spring OIL FILL before seeding, because water may condensate in the gear box during winter. The volume of the gearbox 1.3 litres, and the oil level can be checked from the sight glass.
  • Page 72: Cleaning And Storage

    Cleaning and storage 15 CLEANING AND STORAGE 15.1 CLEANING When the seed and fertilizer drill is emptied, it can be washed with water from the inside and the outside. Electrical equipment is cleaned by wiping with a damp cloth. NOTE! Do not use a pressure washer! Electrical equipement must not be exposed to water or other cleaning agents! 15.2.
  • Page 73: Troubleshooting Chart

    Troubleshooting chart 16 TROUBLESHOOTING CHART FAULT REPAIR PROCEDURE CAUSE Check adjustment Incorrect adjustment Incorrect dir. of rotation Check direction of rotation Calibration test will not give the same result as the graphs Check Incorrect amount of rot. Incorrect position of the bottom Check flap Perform the driving test if...
  • Page 74 Troubleshooting chart FAULT CAUSE REPAIR PROCEDURE Attach the magnet Loose magnet Speed is not shown on the Loose sensor fastener Attach display Broken sensor wire Repair or replace the wire Make sure that the magnet is Distance between the sensor and attached and adjust the the magnet is too great distance appropriately...
  • Page 75 Troubleshooting chart FAULT CAUSE REPAIR PROCEDURE You can lower the plate 13 mm Coulter pressure too high Worn scraper plate once or replace it Working depth adjustment too high A large rock or other object (e.g. Remove caked material/rock, Metering device is leaking caked fertilizer) in feeding device adjust/repair if necessary Bottom flap central adjustment...
  • Page 76: Read The Safety Instructions

    Ending the use of the product 17 WITHDRAWAL FROM ACTIVE USE READ THE SAFETY INSTRUCTIONS Ending the use of the product is, as a whole, the responsibility of the end user of the product, or the person or company that owns the product when it has reached the end of its life. For ending the use of the product and the different waste materials created, there are national laws, instructions, and regulations in every user country, which must be followed.
  • Page 77: Terms Of Guarantee

    Terms of guarantee and Scope of responsibility 18 TERMS OF GUARANTEE The guarantee period is 12 months in agricultural use in the work the machine is intended for. In municipal, industrial and professional contract work or similar use the guarantee period is 6 months.
  • Page 78 User's own notes USER'S OWN NOTES:...
  • Page 79 EC declaration of conformity for machinery EY -VAATIMUSTENMUKAISUUSVAKUUTUS KONEESTA (FI) Valmistaja Junkkari Oy Osoite Pohjanmaanväylä 1720, FIN-62375 YLIHÄRMÄ Vakuutamme yksinomaan omalla vastuullamme, että markkinoille saatettu kone Maestro 3000Plus, Maestro 3000Seed, Maestro 4000Plus ja Maestro 4000Seed M3000100001 ja M4000100001 Valmistenumerosta alkaen on soveltuvilta osin rakennettu normatiivisien asiakirjojen ohjeiden mukaan ja...
  • Page 80 EC declaration of conformity for machinery TOEND MASINA NOUTELEVASTAVUSE KOHTA (EE) Valmistaja Junkkari Oy Aadress: Pohjanmaanväylä 1720, FIN-62375 YLIHÄRMÄ Kinnitamme ainuüksi omaenda vastutus el, et turule lastud masin Maestro 3000Plus, Maestro 3000Seed, Maestro 4000Plus Maestro 4000Seed M300010000 M4000100001 Valmistusnumbrid on ehitatud normatiivsete dokumentide juhiste kohaselt ja vastab direktiivi 2006/42/EY nõustele...

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Maestro plus 4000

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