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JUNKKARI SUPERSEED 3000 Operator's Manual

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OPERATOR'S MANUAL
2003 ENGLISH
62375 YLIHÄRMÄ FINLAND
TEL.
+358-(0)6-4835111
Fax
+358-(0)6-4846401

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  • Page 1 OPERATOR'S MANUAL 2003 ENGLISH 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)6-4835111 +358-(0)6-4846401...

  • Page 2: Table Of Contents

    AND SERIAL NO PLATE OF SOIL 5.1 REFLECTORS AND LIGHTING 12.4 SOWING EQUIPMENT 12.5 INSTRUCTIONS FOR THE DRIVE OPERATING ENVIRONMENT COMPUTER JUNKKARI WIZARD 6.1 OBJECTIVE OF DESIGN 13. MAINTENANCE 6.2 APPLICATIONS 13.1 LUBRICATION 6.3 OPERATIONAL LIMITATIONS AND 13.2 CLEANING AND STORAGE...

  • Page 3: For The Reader

    2. FOR THE READER We wish you every success in your profession. We would ask you to read through the instructions contained in this booklet and acquaint yourself with your machine, its principles of operation and the maintenance schedules all points which will affect operational safety and uninterrupted operation during the busy sowing seasons.

  • Page 4: Safety Instructions

    4. SAFETY INSTRUCTIONS 4.1 GENERAL SAFETY INSTRUCTIONS - CLOTHING: Always use well-fitting clothing for the sake of safety during operation of the machine. - OPERATION: Acquaint yourself fully with the attachment, controls and operational principles of the machine before starting to operate it. - WARNING LABELS: Always comply with all warning labels attached to the machine at various points.

  • Page 5: Maintenance And Repairs

    4.3 MAINTENANCE AND REPAIRS Before attempting any cleaning, lubrication, fitting or adjustment of the machine, always make sure first that the tractor PTO is disengaged and the tractor engine switched off. As further precaution, remove the tractor ignition key from the starter switch to prevent any unintentional starting of the tractor or the implement.

  • Page 6: Warning Labels, Safety Components And Serial No Plate

    5. WARNING LABELS, SAFETY COMPONENTS AND SERIAL NO. PLATE SERIAL NUMBER PLATE 1. Year of attachment of the CE-plate 2. Machine model 3. Serial number and year model 4. Machine weight w/o accessories 5. Manufacturer LIFTING POINT NOTE: THE MACHINE HAS TWO LIFTING 6 2 3 7 5 Y L I H Ä...

  • Page 7: Reflectors And Lighting Equipment

    5.1 REFLECTORS AND LIGHTING EQUIPMENT REFLECTORS AND WARNING STRIPES Towed implements must be fitted with triangular, E-approved red reflectors at the rear end. (Fig. 3) At the front the reflectors should be colored white and the shape must not be triangular. At the machine sides there should be yellow, E-approved, rectangular reflectors.

  • Page 8: Operating Environment

    7. PRINCIPLE OF OPERATION The Junkkari Simulta seed and fertilizer drill has an accurate, grooved push feeder mechanism, where the feed rate is adjusted by altering the effective length of the grooved rollers, either by the adjustment wheels on the right side of the machine or by a remote control unit which is available as an optional equipment.

  • Page 9: Transportation

    8. MACHINE TRANSPORTATION, HANDLING AND STORAGE (IMPORTER, DISTRIBUTOR, DEALER) 8.1 TRANSPORTATION The delivery terms of the product are ex works, unless specified otherwise. The buyer (importer) and the factory agree upon a date of the delivery when the product is ready for shipment. The factory will arrange the loading of the product on a transport vehicle at the factory premises.

  • Page 10: Introduction Of Use

    9. INTRODUCTION OF USE 9.1 PREPARATIONS PRIOR TO OPERATION Unless otherwise specified, the customer is responsible for other preparations necessary to bring the machine into an operative condition. If the product be transported in a container, then the importer or its representative is responsible to bring the machine up to standard condition before it is delivery to the customer.

  • Page 11: Attaching To A Tractor

    9.3 ATTACHING TO A TRACTOR READ THE SAFETY NOTES FIRST The Junkkari Simulta Superseed- models are coupled into the tractor's rear towing hook (ISO 6489/1) or to an optional roller attachment, which in turn is attached to the tractor lower links.

  • Page 12: Assembly And Mounting

    ASSEMBLY AND MOUNTING INSTRUCTIONS Remove the protective plastic sheeting and the metallic and plastic ties . Inspect the contents of the delivery package. ATTACHING AND ADJUSTING THE REAR HARROW The rear harrow attachment is mounted on the supports provided on either side of the bogie frame with M16 bolts and self-locking nuts.
  • Page 13 THE HOPPER CANVAS COVER The hopper canvas cover has been installed on the machine at the factory. The cover is attached into the middle of the hopper with screws (FIG 1.). NOTE ! The hopper cover tie string must never be let hang loose inside the seed hopper, because of risk of getting winded around the mixer shaft and damaging the machine (FIG 3.).
  • Page 14 SUPPORT LEG AND HITCH ATTACHMENT The drawbar ass'y consists of a drawbar frame, drawbar, hydraulic hose support and top link ass'y. The drawbar frame is attached to the machine with the attaching pins supplied. Top link is attached with pins The drawbar is inserted into the frame and is attached with a pin securing the drawbar and its frame to each other.

  • Page 15: Discarding The Packaging Materials

    9.5 DISCARDING THE PACKAGING MATERIALS The wooden and cardboard packaging materials can be discarded by burning them or by taking them to a refuse dump. The PVC packaging materials (bags and plastic strings) must be discarded in the manner according to national law either by recycling or by taking them to a refuse dump.

  • Page 16: Accessories

    10. ACCESSORIES 10.1 COULTER ASSEMBLY The coulter assembly consists of the coulters and the coulter adjusting mechanism. 10.1.1 COULTERS The coulter has a parallel arm, which is pivoted from the other end to the machine body and from the other end to the coulter body. The coulter body is made out of rigid, thick special steel.
  • Page 17 3.5. and 0. 10.2 THE WORKING PLATFORM AND LADDER The Simulta Superseed 3000- and 4000-models are equipped with a working/servicing platform and hinged ladder. The platform, including the foldable ladder, is assembled to the machine at the factory. The ladder can be folded completely up during maintenance of the machine. The ladder has two hinges, in the middle and at the top (fig 5).

  • Page 18: Drive Computer

    10.3 DRIVE COMPUTER Simulta Superseed-drills are equipped with a Wizard multi-function drill control drive computer as basic equipment. The Wizard includes the following features : - Forward speed measurement - Area measurement, total and partly area, for example, area worked on one field - Hopper level alarms on both hopper sections - Fertilizer distribution shaft speed follow-up and alarm - Seed distribution shaft speed follow-up and alarm...

  • Page 19: Operation And Control Of

    OPERATION AND CONTROL OF THE SEED AND FERTILIZER DRILL READ SAFETY INSTRUCTIONS BEFORE USING THE DRILL 12.1 BEFORE A SOWING RUN 12.1.1 WORKING POSITION Before the beginning a sowing run, the top link must be adjusted in the machine so, that the machine will go relatively straight in a chosen working depth, it is not necessary for the machine to be totally horizontal, because the coulters are supported by the coulter discs.
  • Page 20 12.1.4 USE OF THE REAR HARROW ATTACHMENT Use of the rear harrow is not recommended when performing direct drilling, if the field is heavily covered with crop residue or the herbicides are sprayed after the sowing. This is because the harrow will cover the developed weeds and the chemicals won't work.
  • Page 21 Figure 5a Figure 5b Calibration test, seed side Calibration test, fertilizer side THE CALIBRATION TRAYS To perform the calibration test, open the calibration tray locks from both sides of the machine and lower down the trays by pulling from the levers (figure 6a). Then place the trays to the grooves in the hoppers, to the desired side to test (figures 6c and 6d).
  • Page 22 When testing the fertilizer side calibration, the calibration trays are used in the same manner as when testing the seeds. The required feed rate is chosen from the Sowing Chart and the corresponding scale readings noted. Set the feed rate adjusting knob to the reading values thus obtained. - Fertilizer side test (turning the coupling shaft by handle).
  • Page 23 Esimerkki kiertokokeesta: Halutaan kylvää kauraa 210kg/ha ja lannoitetta 500kg/ha Example: 210 kg barley and 500 kg of fertilizer to be sown on 1 hectare SEED: Fill up the seed hopper with at least 100 kg (220 lbs) of seed. Lift up the machine. Remove the drive chain cover.
  • Page 24 SPECIAL NOTIFICATION : USE OF THE DISINFECTANT TREATING UNIT It must be noted, that when the Junkkari Disinfectant Treating Unit is used with the Simulta Superseed, the Disinfectant Unit will supply only half of the amount mentioned in the Disinfectant Unit manual chart.

  • Page 25: Sowing Chart

    lbs/ SOWING CHART acre VEHNÄ-VETE-WHEAT OHRA-KORN-BARLEY RUIS-RÅG-RYE KAURA-HAVRE-OATS YMPYRÄA STEIKKO CIRKELSKALA PÄÄA STEIKKO CIRCULAR SCALE HUVUDSKALA MAIN SCALE THE VALUES SHOWN IN THE SOWING CHART ARE FOR GUIDANCE ONLY DUE TO THE VARIATIONS IN THE SEED AND FERTILIZER QUALITIES. THE SOWING RATES CAN BE ASCERTAINED BY CARRYING OUT A CALIBRATION TEST.

  • Page 26: Calibration Test

    12.2 CALIBRATION TEST Attach the test handle here, to the end of the coupling shaft. Calibration test, seed Calibration test, fertilizer Remove pin from the fertilizer shaft. Remove pin from the seed shaft. Fertilizer shaft will not rotate. Seed shaft will not rotate. ORDINARY SOWING a = 100m ha = 10.000m...
  • Page 27 SMALL SEED SOWING FROM THE MAIN HOPPER SMALL SEED SOWING CHART lbs/ from the hopper acre Calibration test turns Turns/100 m Superseed3000 21.2 Superseed4000 15.9 Bottom flap position a = 100m ha = 10.000m SMALL SEED SOWING from the small seed box (optional equipment) SOWING CHART for small seed box kg/ha Bottom flap position...
  • Page 28 12.3 SOWING TO DIFFERRENT TYPES OF SOIL Four phases to adjust Junkkari Simulta Superseed drills working position, working depth and coulter weighting. Phase 1. Machine height and working position Phase 2. Adjusting the actual sowing depth The actual sowing depth is adjusted by moving the plastic coulter support wheel in relation to the coulter disc.
  • Page 29 Phase 3. Coulter weighting and choosing the sowing method zone The sowing method zone, either direct sowing or traditional tilled ground sowing, is chosen hydraulically. The zone choice influences to the achievable coulter weight. Adjust the coulter weighting to suit the soil with the dual functional hydraulic block to achieve the desired sowing depth.

  • Page 30: Of Soil

    ASSISTING TABLE FOR COULTER WEIGHTING ADJUSTMENTS WITH DIFFERENT TYPES OF SOIL : DIRECT SOWING METHOD SOIL TYPE SOFT PEAT MULL / MUOKKAUSTAPA COMPOST STUBBLE, ZERO TILLAGE SEMI-HARD MINIMUM TILLAGE SOIL TRADITIONAL TILLAGE HARD SOIL (CLAY) TRADITIONAL SOWING METHOD INFLUENCE OF CROP RESIDUE The cutting effect of the front openers is improved when the machine is tipped slightly to its "nose".
  • Page 31 12.4 SOWING TECHNIQUES It is always recommendable to get acquainted with a new machine or machine model by taking the time to operate the machine in trial run with the hoppers empty. This is especially beneficial if done well in advance of the busy sowing season, so that the operator gets accustomed to the necessary adjustments and the general structural details of the machine.
  • Page 32 PESTICIDE TREATMENT The pesticide treatment / spraying can be done before, or after the sowing. It is recommended to always perform treatment before sowing, when the sowing is done in the autumn. In any case, there has to be 72hours between sowing and pesticide treatment. The principle of pesticide treatment should be, that the weed population is not disturbed or broken, and the pesticide treatment is not done beore the weeds have grown enough (the leaf surface should be quite large).
  • Page 33 12.5 DRIVE COMPUTER MANUAL WIZARD- MULTI-FUNTION DRILL CONTROL FOR SIMULTA SUPERSEED DIRECT DRILL AUTO ENGLISH 2003 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)6-4835111 Electro - Magnetic Compatibility (EMC) Tai fax. 44 (0) 1453 733311 +358-(0)6-4846401...
  • Page 34 FERTILIZER DISTRIBUTION SHAFT SPEED / ALARM SEED DISTRIBUTION SHAFT SPEED / ALARM HOPPER LEVEL ALARM ROW MARKING The Junkkari multi-function drill control has an illuminated4-digit display with display functions for : Forward speed km/h Area worked (part and total area)

  • Page 35: Default Settings

    The Wizard default settings (first default setting) - In case the monitor has to be reset, these are the settings it will return to. Settings, that are programmed at Junkkari : (second default setting) - Programmed at the factory - Especially altered settings for Simulta...

  • Page 36: Operating Summary

    2. OPERATING SUMMARY Tramlining bout Symbol for row marker AUTO Current bout Channel indicator Button for left side Button for right side row marker controls row marker controls EITHER : PRESS to override automatic advance of 1. Select the channel Press to bout number if drill is lifted then PRESS...

  • Page 37: Forward Speed / Sensor Calibration

    2. SPEED SENSOR MANUAL CALIBRATION The speed sensor has been mounted to the end of the fertilizer distribution shaft in the Junkkari Simulta drill. The theeoretical AUTO calibration figure equals the rolling circumference (diameter x 3,142) of the land wheel in metres.
  • Page 38 3. AUTOMATIC SPEED CALIBRATION Auto-calibrate in field conditions for maximum accuracy. AUTO ¶ Set the markers 100 m apart and position the vehicle opposite the first marker. ¸ ¹ · Select the channel. ¸ HOLD CONTINUOUSLY . The instrument enters programming mode after three (3) seconds.

  • Page 39: Area / Width

    4. AREA / WORKING WIDTH 1. SELECT AREA CHANNEL AUTO There are two area registers, each independently resettable. 2. SELECT AREA REGISTER PRESS to cycle between the two area registers, TOT1 and TOT2. The display shows then the area accumulated AUTO since the last area reset.
  • Page 40 4. PROGRAMMING THE WORKING WIDTH The working width of the machine in metres. AUTO ¶ Select the channel. · HOLD CONTINUOUSLY The instrument enters the programming mode after 3 seconds. · ¶ ¸ PRESS to select the digit or decimal point. 2.000 2.000 2.000...

  • Page 41: Tramlining

    5. TRAMLINING There are four systems of tramlining- symmetrical, asymmetrical left, asymmetrical right and 18 metre. The tramline bout is programmable from 0 (no tramlining) to 15 in symmetrical, asymmetrical left and asymmetrical right sequences. The display defaults to the channel after 10 seconds (unless the AREA TOTAL was selected).
  • Page 42 5.1 SYMMETRICAL TRAMLINING 2+2 seed spouts are closed during the tramline bout only. Refer to section 6.3.5 to programme the instrument for symmetrical tramlining. The instrument will beep once at the beginning of the tramline bout, and the display will continue flashing for the duration of the bout.
  • Page 43 5.2 ASYMMETRICAL LEFT TRAMLINING 2 seed spouts are closed on the left hand side of the drill on bouts 1 and 6. Refer to the section 6.3.5 to programme the instrument for asymmetrical left tramlining. The instrument will beep once at the beginning of each tramline bout, and the display will continue flashing for the duration of the bout.
  • Page 44 5.3 ASYMMETRICAL RIGHT TRAMLINING 2 seed spouts are closed on the right hand side of the drill on bouts 1 and 6. Refer to the section 6.3.5 to programme the instrument for asymmetrical left tramlining. The instrument will beep once at the beginning of each tramline bout, and the display will continue flashing for the duration of the bout.
  • Page 45 5.4 18 METRE TRAMLINING This method is used in cases where the width of the drill is 4 metres and the width of the sprayer is 18 metres. In this case, the width of the sprayer is not evenly divisible by the width of the drill. As a result the tramlining combination switches must be mounted asymmetrically on the sides of center of the drill.
  • Page 46 PROGRAMMING OF THE TRAMLINE BOUT The tramline bout is programmable from 1 to 15 for either symmetric left or asymmetric right tramlining. It is also programmable for 18 metre tramlining. AUTO To switch off the tramlining function, select “OFF” from the bout cycle. ·...
  • Page 47 Then Ar.01, Ar.02...Ar.15 for the asymmetric right tramlining. AUTO ¸ … Then 18 for the 18 metre tramlining mode. AUTO ¸...

  • Page 48: Fertilizer Distribution Shaft Speed / Alarm

    6. FERTILIZER DISTRIBUTION SHAFT SPEED / ALARM 1. FERTILIZER DISTRIBUTION SHAFT CONTROL With the default alarm setting, if the fertilizer AUTO distribution shaft stops for more than 40 seconds the instrument will sound 5 beeps and will default to the channel from the current channel selected.

  • Page 49: Seed Distribution Shaft Speed / Alarm

    7. SEED DISTRIBUTION SHAFT SPEED / ALARM 1. SEED DISTRIBUTION SHAFT CONTROL With the default alarm setting, if the fertilizer AUTO distribution shaft stops for more than 40 seconds the instrument will sound 5 beeps and will default to the channel from the current channel selected.

  • Page 50: Hopper Level Alarm

    8. HOPPER LEVEL 1. HOPPER LEVEL ALARM AUTO If either the seed or fertilizer level drops below the sensors (fitted in the side of the hopper), the instrument will beep5 times and will default to channel from the current channel selected.
  • Page 51 9. ROW MARKING The row marker is on when the Wizard is switched on, and it is in the manual row marking-mode. In the manual row marking-mode only one side row marker is in use, either the right or the left one. In the automatic row marking-mode the right and the left marker alternate, the change of side is done when the drill is lifted.

  • Page 52: Lifting The Drill

    3. SIMULTANEOUS ROW MARKING TO BOTH SIDES OF THE DRILL PRESS shortly in sequence. AUTO To switch on simultaneous row marking to both sides of the drill, press both row marker buttons in sequence. When the end of the field is reached and it is time to switch to another row marking mode, follow instructions due to what type of row marking is required, see chapters 1 and 2 on last page.

  • Page 53: Maintenance

    13. MAINTENANCE READ THE SAFETY INSTRUCTIONS FIRST The Simulta Superseed models 3000 and 4000 are equipped with service supports, located on both sides of the hopper, at the rear of the machine. The service supports must be used if there is a need to go under the machine, for example, when the basic adjustment of the sowing depth is done by adjusting the plastic support wheels on the coulters.

  • Page 54: Other Repairs

    13.3 DO-IT-YOURSELF REPAIRS DAMAGED COULTERS Coulter discs, feed tubes and all wearing parts of the coulter can be replaced separately. It is recommended to replace the disc bearings, if a coulter disc is replaced. The coulter is separated from the drill frame to perform maintenance. Then the coulter is both easier, and safer to detach.

  • Page 55: Tyre Replacement

    REPLACEMENT AND ADJUSTMENT OF BOTTOM FLAPS The feed rate is affected in a decisive manner by the condition and the correct adjustment of the bottom flaps. The flap adjustment has been carried out at the factory, but it is always possible that clumped fertilizer, foreign objects etc.

  • Page 56: Wiring Diagrams

    CLUTCH ADJUSTMENT It is possible to adjust the clutching/de-clutching point of the feed when raising or lowering the towed drill by adjusting the limit screw of the coupling sprocket. Tighten the locking nut after the adjustment. The basic adjustment has been set at the factory (see Fig on the right).

  • Page 57: Electrical Connectors

    13.5 ELECTRICAL CONNECTORS 16-PIN DATA TRANSFER CABLE CONNECTORS CABLE COLOR RED-BROWN YELLOW-RED GREEN VIOLET BROWN WHITE YELLOW From the junction box From the junction box TURQUISE PINK BLACK GREY GREEN-RED To the Wizard To the Wizard BLUE ORANGE RED-BLUE 3-PIN CONNECTOR from the junction box from the junction box BROWN (+)
  • Page 58 JUNCTION BOX WIRING LABEL, WIZARD BLACK BLACK WHITE WHITE 0V IN 0V IN PURPLE PURPLE YELLOW YELLOW +V IN +V IN GREY GREY GREEN GREEN BLUE BLUE FUSE FUSE BROWN BROWN RED/BLUE RED/BLUE TURQUOISE TURQUOISE ORANGE ORANGE GREEN/RED GREEN/RED YELLOW/RED YELLOW/RED WHITE/RED WHITE/RED...

  • Page 59: Lubrication Chart

    WIRING DIAGRAM, WIZARD: 14. LUBRICATION CHART F, K F, K...
  • Page 60 S3000 TARGET (amount of nipples) Once in a season Coulter weighting hydr. cylinder ends 4 pcs Twice in a season Feed adjustment 2 pcs Twice in a season and always after Top link threads 2 pcs wash-up or getting wet Twice in a season Bogie bearings 4 pcs Twice in a season...

  • Page 61: Spare Parts

    15. SPARE PARTS When ordering spare parts always specify the machine model and the year of manufacture and also both the description and the part no. of each part required. 16. OUT-OF-SEASON STORAGE 16.1 CLEANING FOR STORAGE The drill is emptied of all seeds and fertilizer. Wash the machine thoroughly both inside and out with clean water.
  • Page 62 17. VIANETSINTÄKAAVIO FAULT CAUSE REMEDY Faulty adjustment Check adjustment Calibration test does not Faulty direction of rotation Check rotating direction comply with chart values Faulty number of turns in the Check test Faulty bottom flap position Check Note the guidance aspect of Carry out a trial run as the chart necessary...
  • Page 63 FAULT CAUSE REMEDY Tl2 flashes on the display Same cause as previous, but Same remedy as previous on the fertilizer side The display does not Magnet or sensor bracket loose Fix the magnet / sensor show the forward speed bracket again Broken cable Repair cable Distance between sensor and...
  • Page 64 FAULT CAUSE REMEDY Too wide gap between Too much coulter weighting Adjust. If the gap is over plastic support wheel Working depth adjusted too 8mm, replace wheel and coulter disc deep The feed system leaks Too big object in the feed Remove clot or stone, system, for example, clotty adjust / repair if...

  • Page 65: Developing Faults

    17.1 DEVELOPING FAULTS The normal operational wearing that takes place in the seed and fertilizer drill processes safely and will cause no dangerous situations. It should be noted that if the machine is operated in any manner contrary to the highway code or the given safety instructions or if it is overloaded or left without proper maintenance the danger of unusual wear or failure of a component part always exists.

  • Page 66: Terms Of Warranty

    19. TERMS OF WARRANTY TERMS OF WARRANTY: The warranty period is 12 (twelve) months when used for agricultural purposes within the scope of operation to which the machine has been intended for. In communal, industrial or commercial contract work the warranty period is 6 (six) months.

  • Page 67: Personal Notes

    PERSONAL NOTES:...

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