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JUNKKARI SIMULTA S2500 T Operator's Manual

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SIMULTA
3000 T/ST
OPERATOR'S MANUAL
SPARE PARTS CATALOGUE
Junkkari Oy
62375 YLIHÄRMÄ FINLAND
TEL.
+358-(0)6-4835111
Fax:
+358-(0)6-4843295
e-mail: junkkari@msk.fi
ENGLISH
Internet: www.junkkari.fi

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Summary of Contents for JUNKKARI SIMULTA S2500 T

  • Page 1 SIMULTA 3000 T/ST OPERATOR'S MANUAL SPARE PARTS CATALOGUE Junkkari Oy 62375 YLIHÄRMÄ FINLAND TEL. +358-(0)6-4835111 Fax: +358-(0)6-4843295 e-mail: junkkari@msk.fi ENGLISH Internet: www.junkkari.fi...

  • Page 2: Table Of Contents

    HUB COUPLING................24 12.1.5 CHOOSING FEED RATES AND CALIBRATION TEST........24 12.1.6 SOWING CHART................28 12.1.7 CALIBRATION TEST ADJUSTMENTS............. 29 12.2 USER GUIDE FOR THE ON-BOARD COMPUTER JUNKKARI WIZARD......31 12.3 SOWING....................52 MAINTENANCE....................53 13.1 LUBRICATION..................53 13.2 CLEANING AND STORAGE DURING SEASON............53 13.3...

  • Page 3: For The Reader

    Technical data FOR THE READER We wish you every success in your work. We would ask you to read through the instructions contained in this manual and acquaint yourself with your machine, its principles of operation and the maintenance schedules all points which will affect operational safety and uninterrupted operation during the busy sowing seasons.

  • Page 4: Safety Instructions

    Safety instructions SAFETY INSTRUCTIONS 4.1 GENERAL SAFETY INSTRUCTIONS CLOTHING: Always use well-fitting clothing for the sake of safety during operation of the machine. OPERATION: Acquaint yourself fully with the attachment, controls and operational principles of the machine before starting to operate it. WARNING LABELS: Always comply with all warning labels attached to the machine at various points.

  • Page 5: Maintenance And Repairs

    Safety instructions If a forklift truck is used to lift the machine, take every precaution to keep the machine balanced on the lifting forks and ensure that there is no danger of the machine falling down. Always make sure that the pulling device peg is fitted in place and secured with a pin. MAINTENANCE AND REPAIRS Before attempting any cleaning, lubrication, fitting or adjustment of the machine, always make sure first that the tractor hydraulics are disengaged and the tractor engine switched off.

  • Page 6: Warning Labels, Safety Components And Serial Number Plate

    Warning labels, safety components and serial number plate WARNING LABELS, SAFETY COMPONENTS AND SERIAL NUMBER PLATE SERIAL NUMBER PLATE 1. Year of attachment of the CE-plate 2. Machine model 3. Serial number and year model 4. Machine weight w/o accessories 5.

  • Page 7: Lighting Equipment

    Warning labels, safety components and serial number plate REFLECTORS AND WARNING STRIPES Towed implements must be fitted with triangular, E-approved red reflectors at the rear end. (Fig. 3) At the front the reflectors should be white in colour and the shape may not be triangular.

  • Page 8: Operating Environment

    PRINCIPLE OF OPERATION The Junkkari Simulta seed and fertilizer drill has an accurate, grooved push feeder mechanism, where the feed rate is adjusted by altering the effective length of the grooved rollers, by the adjustment wheels on the right side of the machine or by a remote control unit which is available as an optional equipment.

  • Page 9: Transportation, Handling And Storage

    Machine transportation, handling and storage MACHINE TRANSPORTATION, HANDLING AND STORAGE (IMPORTER, DISTRIBUTOR, DEALER) TRANSPORTATION The terms of delivery of the product are ex works, unless specified otherwise. The buyer (importer) and the factory agree upon a date of the delivery when the product is ready for shipment.

  • Page 10: Taking The Machine Into Use

    Taking the machine into use TAKING THE MACHINE INTO USE Unless otherwise specified, the customer is responsible for other preparations necessary to bring the machine into an operative condition. If the product be transported in a container, the importer or its representative is responsible for bringing the machine up to standard condition before it is delivered to the customer.

  • Page 11: Removal Of Transportation Supports And Preparing The Machine For Use

    Taking the machine into use REMOVAL OF TRANSPORTATION SUPPORTS AND PREPARING THE MACHINE FOR USE 1000kg 2. The machine must only be 3. Lift the machine just enough lifted from points marked for to raise the height adjusting 1. Detach the linchpins and lifting.

  • Page 12: Placing The Lift Sensors For The Wizard On-Board Computer On The Drill

    Taking the machine into use 9. Placement of the calibration test lever (in front of the machine, under the fertilizer hopper). 9.3 PLACING THE LIFT SENSORS FOR THE WIZARD ON-BOARD COMPUTER ON THE DRILL Acquaint yourself carefully with the instructions for the Wizard multi-function drill control drive computer.

  • Page 13: Attaching To A Tractor

    Taking the machine into use ATTACHMENT TO A TRACTOR READ THE SAFETY INSTRUCTIONS FIRST The tractor HITCH MOUNTED T model three-point linkage is attached to the tractor lower links (ISO Standard 730, category 2). If the lowering rate of the tractor lift linkage is adjustable, the speed rate control lever should be moved to position SLOW.

  • Page 14: Assembly And Mounting

    Taking the machine into use 9.5 ASSEMBLY AND MOUNTING INSTRUCTIONS Remove the protective plastic sheeting and the metallic and plastic tie-taps. Remove the transportation securing pins (see Fig. 1). Inspect the contents of the delivery package. NOTE! REMEMBER TO CHECK THE POSITION OF THE HUB COUPLING (SEE SECTION 12.1.4).
  • Page 15 Taking the machine into use ATTACHING THE LIGHTING ACCESSORIES The lighting equipment has been ready-mounted on the machine at the factory. If you fit a T model drill with a small seed box attachment, the lighting accessories and reflectors must be relocated in the mounting points provided at the rear of the box attachment (refer to Figs.
  • Page 16 Taking the machine into use Mounting on a basic model with small seed box: Free a part of the canvas, wrapped for only one round around one of the carrier rolls, by removing its plastic tie-strap and adhesive strip. Refit the rubber fastener to the outermost reinforcing ring in the canvas.
  • Page 17 Taking the machine into use SUPPORT LEG AND HITCH ATTACHMENT The drawbar ass'y consists of a drawbar frame, drawbar, hydraulic hose support and top link ass'y. Attach the drawbar frame to the machine with the attaching pins supplied. Attach the top link with pins, which are mounted for the duration of transport to the bogie frame to act as securing pins for transport position.
  • Page 18 Taking the machine into use After you have mounted the front field drag, attach the hydraulic cylinders as shown in the illustration below. The hydraulic hoses are supplied as complete assemblies. The hoses must, however, be routed and attached as shown in the illustration. HYDRAULICS The hydraulic hoses are supplied complete with ball valves, which are used to stop oil...

  • Page 19: Disposal The Packaging Materials

    Taking the machine into use In addition to the data transfer cable, which is connected to the monitor, there is a power supply cable which is connected to the tractors electrical equipment plug. The equipment plug is compliant with ISO/TR 12369 standard, and it is very common in new tractors. The plug described in this standard is especially designed for demanding agricultural use.

  • Page 20: Accessories

    Accessories 10 ACCESSORIES 10.1 SEED COULTERS The seed coulters consist of two main component parts: The arm and the coulter tip. The weighing of the coulter for proper penetration depends partly on the characteristics of its tip and also on the spring tension, which is centrally adjustable between 0-20 kilograms (0-44 lbs). Each coulter is also individually adjustable and is equipped with an adjustable low-position limit stop.

  • Page 21: Optional Equipment

    Accessories For the models 2500T and 3000T the tramliner is available as an optional equipment. The drive computer can also be used to control the row markers, that are available for the drill as optional equipment. Instructions for the use of the on-board computer are later on in this book. 10.4 FEED MECHANISM The feed mechanism is a grooved push feeder type, which enables the feed rate to be adjusted by altering the effective length of the feeder grooved rollers.

  • Page 22: Row Markers

    Extra equipment ROW MARKERS Row markers are used when it is important to leave a clearly marked trail in the field for the adjacent run. The row marker gets its hydraulic pressure from the hydraulic line of the machine lifting. The Simulta drills from year 2002 have a factory-assembled bayonet for coupling of the row marker.

  • Page 23: Operation And Control Of The Drill

    Operation and control 12 OPERATION AND CONTROL OF THE DRILL READ SAFETY INSTRUCTIONS BEFORE USING THE DRILL 12.1 ADJUSTMENTS BEFORE A SOWING RUN 12.1.1 WORKING POSITION Before starting a sowing run adjust the top link so that the machine will maintain the normal working depth while the machine travels in a horizontal position.

  • Page 24: Hub Coupling

    Operation and control Individual coulter adjustment is carried out by altering the length of the notched spring anchor arm. Individual adjustment is required, for example, when a coulter follows the line of a tractor wheel, where the soil is compacted and the penetration of the coulter is decreased.
  • Page 25 Operation and control conditions. The calibration test must never be carried out on the basis of the reading given by the areal meter alone. The calibration test can be run separately for the seeds and for the fertilizer if so required. In this case, the drive chain sprocket securing cotter pin must be moved to the outer, alternate hole.
  • Page 26 Operation and control few turns. Check that the seeds pass through all of the feed chambers. Empty the troughs by tipping the collected seeds back into the hopper. Replace the troughs in their test position. Rotate the handle at a speed of 2 turns/sec., the speed rate required for the test (check tables for no.
  • Page 27 Operation and control TRIAL RUN FOR CALIBRATION A trial run is a way to obtain a more accurate result than the manual calibration test can produce. The run will also take into account the actual wheel slip and any changes in the feed rates due to the machine vibrations occurring during running.

  • Page 28: Sowing Chart

    Operation and control 12.1.6 SOWING CHART lbs/ SOWING CHART acre VEHNÄ-VETE-WHEAT OHRA-KORN-BARLEY RUIS-RÅG-RYE KAURA-HAVRE-OATS YMPYRÄASTEIKKO CIRKELSKALA PÄÄASTEIKKO CIRCULAR SCALE HUVUDSKALA MAIN SCALE THE VALUES SHOWN IN THE SOWING CHART ARE FOR GUIDANCE ONLY DUE TO THE VARIATIONS IN THE SEED AND FERTILIZER QUALITIES. THE SOWING RATES CAN BE ASCERTAINED BY CARRYING OUT A CALIBRATION TEST.

  • Page 29: Calibration Test Adjustments

    Operation and control 12.1.7 ADJUSTMENTS FOR CALIBRATION TEST A = On the fertilizer side by turning the feed shaft. B = On the seed side by turning the intermediate shaft. C = On the small seed box drive. NORMAL SOWING POSITION OF THE BOTTOM FLAP Fertilizer 1 - (2 )
  • Page 30 Operation and control SMALL SEED SOWING FROM THE MAIN HOPPER SMALL SEED SOWING CHART lbs/ acre from the hopper CHAIN DRIVE ARRANGEMENT FOR SMALL SEED SOWING Bottom flap position Calibration test turns Turns/100m Turns/100m a=100m2 =0,0247 acres ha=10000m2=2,471 acres S-2500 T 30,4 S-2500 T S-3000 T/ST...

  • Page 31: User Guide For The On-Board Computer Junkkari Wizard

    Wizard 12.2 USER GUIDE FOR THE ON-BOARD COMPUTER JUNKKARI WIZARD WIZARD MULTI-FUNCTION DRILL CONTROL FOR JUNKKARI SIMULTA SEED AND FERTILIZER DRILL AUTO Junkkari Oy 62375 YLIHÄRMÄ FINLAND ENGLISH TEL. +358-(0)6-4835111 Fax: +358-(0)6-4835295 e-mail: junkkari@msk.fi Electro - Magnetic Compatibility (EMC) Internet: www.junkkari.fi...
  • Page 32 SEED DISTRIBUTION SHAFT SPEED/ALARM........... 47 MACHINERY GUARD................48 10. HOPPER LEVEL ALARM................49 11. ROW MARKING................... 50 The Junkkari multi-function drill control has an illuminated 4-digit display with functions for : Forward speed km/h Area worked (total area and trip) Bout count and tramline bouts...

  • Page 33: Default Settings

    The Wizard default settings (first default setting) - In case the monitor has to be reset, these are the settings it will return to. Settings, that are programmed at Junkkari : (second default setting) - Programmed at the factory - Especially altered settings for Simulta...

  • Page 34: Operating Summary

    Wizard OPERATING SUMMARY Tramlining bout Symbol for row marker AUTO Current bout Channel indicator Button for left side Right side row marker controls Row marker control/ Calibrating the machinery guard EITHER : PRESS to override 1. Select the channel automatic advance of Press to then PRESS to switch...

  • Page 35: Forward Speed/Sensor Calibration

    2.SPEED SENSOR MANUAL CALIBRATION The speed sensor has been mounted to the end of the fertilizer distribution shaft in the Junkkari Simulta drill. The theoretical calibration figure equals the rolling circumference (diameter x 3,142) of the land wheel in metres. The average 1.32.
  • Page 36 Wizard 3. AUTOMATIC SPEED CALIBRATION Auto-calibrate in field conditions for maximum accuracy. Set the markers 100 m apart and position the vehicle opposite the first marker. Select the channel. HOLD CONTINUOUSLY. The instrument enters programming mode after three (3) seconds. PRESS Auto calibration will then begin.

  • Page 37: Area/Width

    Wizard AREA/WORKING WIDTH 1. SELECT AREA CHANNEL · There are two area registers, each independently resettable. 2. SELECT AREA REGISTER PRESS to cycle between the two area · registers, TOT1 and TOT2. · The display shows the area accumulated since the last area reset.
  • Page 38 Wizard 4. PROGRAMMING THE WORKING WIDTH The working width of the machine in metres. Select the channel. HOLD CONTINUOUSLY The instrument enters the programming mode after 3 seconds. PRESS to select the digit or decimal point. 2.000, 2.000, 2.000, 2.000, etc HOLD to change the digit or move the decimal point.

  • Page 39: Tramlining

    Wizard TRAMLINING There are four systems of tramlining: symmetrical, asymmetrical left, asymmetrical right and 18 metre method. The tramline bout is programmable from 0 (no tramlining) to 15 in symmetrical, asymmetrical left and asymmetrical right sequences. The display defaults to the channel after 10 seconds (unless the AREA TOTAL was selected).

  • Page 40: Symmetrical Tramlining

    Wizard 6.1 SYMMETRICAL TRAMLINING 2+2 seed spouts are closed during the tramline bout only. Refer to section 5 to programme the instrument for symmetrical tramlining. The instrument will beep once at the beginning of the tramline bout, and the display will continue flashing for the duration of the bout.

  • Page 41: Asymmetrical Left Side Tramlining

    Wizard 6.2 ASYMMETRICAL LEFT TRAMLINING 2 seed spouts are closed on the left hand side of the drill on bouts 1 and 6. Refer to the section 5 to programme the instrument for asymmetrical left tramlining. The instrument will beep once at the beginning of each tramline bout, and the display will continue flashing for the duration of the bout.

  • Page 42: Asymmetrical Right Side Tramlining

    Wizard ASYMMETRICAL RIGHT TRAMLINING 2 seed spouts are closed on the right hand side of the drill on bouts 1 and 6. Refer to the section 5 to programme the instrument for asymmetrical left tramlining. The instrument will beep once at the beginning of each tramline bout, and the display will continue flashing for the duration of the bout.

  • Page 43: Metre Tramlining

    Wizard 6.4 18 METRE TRAMLINING This method is used in cases where the width of the drill is 4 metres and the width of the sprayer is 18 metres. In this case, the width of the sprayer is not evenly divisible by the width of the drill. As a result the tramlining combination switches must be mounted asymmetrically on the sides of centre of the drill.
  • Page 44 Programming the rhythm of the tram line marking Wizard 6.5 PROGRAMMING THE RATE OF VEHICLE PATH The circle of the vehicle path marking can be programmed from one (1) to fifteen (15), asymmetrically either to the left or right. The vehicle path marking can be programmed also for an 18-meter system.
  • Page 45 Programming the rhythm of the tram line marking Wizard The vehicle path marking can be programmed also for an 18-meter system, but in this case you need 2 additional switchhes..In this case select As18 on the display. ¸...

  • Page 46: Fertilizer Distribution Shaft Speed/Alarm

    Wizard 7 FERTILIZER DISTRIBUTION SHAFT SPEED/ALARM 1. FERTILIZER DISTRIBUTION SHAFT CONTROL With the default alarm setting, if the fertilizer distribution shaft stops for more than 40 seconds the instrument will sound 5 beeps and will default to the channel from the current channel selected.

  • Page 47: Seed Distribution Shaft Speed/Alarm

    Wizard 8 SEED DISTRIBUTION SHAFT SPEED/ALARM 1. SEED DISTRIBUTION SHAFT CONTROL With the default alarm setting, if the fertilizer distribution shaft stops for more than 40 seconds the instrument will sound 5 beeps and will default to the channel from the current channel selected.

  • Page 48: Machinery Guard

    Machinery guard Wizard 9 MACHINERY GUARD 1. MACHINERY GUARD The machinery guard -function is used in machines equipped with tramline clutches. The machinery guard monitors the ratio of the fertilizer and seed side feeding axle rotation speeds. The action will give an alarm if the ratio changes more than the value set in the basic settings at item 6.

  • Page 49: Hopper Level Alarm

    Wizard 10 HOPPER LEVEL 1. HOPPER LEVEL ALARM If either the seed or fertilizer level drops below the sensors (fitted in the side of the hopper), the instrument will beep 5 times and will default to the channel from the current channel selected.

  • Page 50: Row Marking

    Wizard ROW MARKING The row marker is on when the Wizard is switched on, and it is in the manual row marking mode. In the manual row marking mode only one side row marker is in use, either the right or the left one. In the automatic row marking mode the right and the left marker alternate, the change of side is done when the drill is lifted.

  • Page 51: Lifting The Drill

    Wizard 3. SIMULTANEOUS ROW MARKING TO BOTH SIDES OF THE DRILL PRESS shortly in sequence. To switch on simultaneous row marking to both sides of the drill, press both row marker buttons in sequence. When the end of the field is reached and it is time to switch to another row marking mode, follow instructions due to what type of row marking is required, see chapters 1 and 2 on last page.

  • Page 52: Sowing

    Operation and control 12.3 SOWING TECHNIQUES It is always recommendable to get acquainted with a new machine or machine model by taking the time to operate the machine in trial run with the hoppers empty. This is especially beneficial if done well in advance of the busy sowing season, so that the operator gets accustomed to the necessary adjustments and the general structural details of the machine.

  • Page 53: Maintenance

    Maintenance 13 MAINTENANCE READ THE SAFETY INSTRUCTIONS FIRST 13.1 LUBRICATION Correct lubrication prevents wear and breakdowns during the busy sowing season. The lubricant used must be a good quality multi-purpose grease. Check always when lubricating that the lubrication nipples are unblocked and that the grease gun nozzle is in good condition. The lubricating points are shown in the diagram on page 57 of this manual.
  • Page 54 Maintenance REPLACEMENT AND ADJUSTMENT OF BOTTOM FLAPS The condition and the correct adjustment of the bottom flaps affect the feed rate considerably. The flap adjustment has been carried out at the factory, but it is always possible that clumped fertilizer, foreign objects etc.

  • Page 55: Wiring Diagrams

    Maintenance CLUTCH ADJUSTMENT It is possible to adjust the clutching/de-clutching point of the feed when raising or lowering the towed drill by adjusting the limit screw of the coupling sprocket. Tighten the locking nut after the adjustment. The basic adjustment has been set at the factory (see Fig on the right).

  • Page 56: Electrical Connectors

    Maintenance ELECTRICAL CONNECTORS 16-PIN DATA TRANSFER CABLE CONNECTORS CABLE COLOR RED-BROWN YELLOW-RED GREEN VIOLET BROWN WHITE YELLOW From the junction box From the junction box TURQUISE PINK BLACK GREY GREEN-RED To the Wizard To the Wizard BLUE ORANGE RED-BLUE 3-PIN CONNECTOR from the junction box from the junction box BROWN (+)
  • Page 57 Maintenance Wiring diagram, Wizard:...

  • Page 58: Lubrication Chart

    Maintenance Junction box wiring label, Wizard BLACK WHITE 0V IN 0V IN PURPLE YELLOW +V IN +V IN GREY GREEN BLUE FUSE BROWN RED/BLUE TURQUOISE ORANGE GREEN/RED YELLOW/RED WHITE/RED N1 SNR N1 SNR G-SNR ONLY ONLY CO/TL1 CO/TL2 OP3/L OP4/R TL2 YLW/GRN TL2 YLW/GRN =SCREWi...
  • Page 59 Maintenance S2500 S3000 TARGET S4000 every 200 hours or every 200 hours or Arm bushings 2kpl every 200 hours or twice in a season twice in a season twice in a season Every 200 hours or every 200 hours or every 200 hours or twice in a season twice in a season...

  • Page 60: Storage

    Out-of-season storage 15 OUT-OF-SEASON STORAGE 15.1 CLEANING FOR STORAGE The drill is emptied of all seeds and fertilizer. Wash the machine thoroughly both inside and out with clean water. Clean all electrical system components with a clean, damp cloth. NOTE. Do not use a pressure washer for cleaning. Do not spray the electrical system components with water or any cleaning liquids.

  • Page 61: Troubleshooting Chart

    Troubleshooting 16 TROUBLESHOOTING CHART FAULT CAUSE REMEDY Calibration test does not Faulty adjustment Check adjustment comply with chart values Faulty direction of rotation Check direction of rotation Faulty number of turns in the test Check Faulty bottom flap position Check Note the guidance aspect of the Carry out a trial run as chart...
  • Page 62 Troubleshooting CAUSE REMEDY FAULT Magnet or sensor bracket loose Fix the magnet/sensor bracket The display does not show the again forward speed Broken cable Repair cable Distance between sensor and Adjust the distance between magnet and sensor magnet too wide Same cause as previous Same remedy as previous Defect on tramlining...

  • Page 63: Withdrawal From Active Use

    Withdrawal from active use 17 WITHDRAWAL FROM ACTIVE USE READ THE SAFETY INSTRUCTIONS When the product is withdrawn from active service the responsibility of handling the matter rests solely on the product's end-user or the person or enterprise, in who's ownership the product is at that date. The disposal of the machine and the various resulting waste materials is governed by national laws, instructions and regulations, which are to be complied with.

  • Page 64: Terms Of Warranty

    Terms of warranty 18 TERMS OF WARRANTY The warranty period is 12 (twelve) months when used for agricultural purposes within the scope of operation to which the machine has been intended for. In communal, industrial or commercial contract work the warranty period is 6 (six) months. The warranty period shall begin from the date of the machine's delivery to the customer by the authorized Distributor/Dealer.

  • Page 65: Personal Notes

    Personal notes PERSONAL NOTES:...

  • Page 66: Ec Declaration Of Conformity

    Junkkari Oy Osoite Pohjanmaanväylä 5, FIN-62375 YLIHÄRMÄ Vakuutamme yksinomaan omalla vastuullamme, että markkinoille saatettu kone JUNKKARI SIMULTA 2500 T/3000 T/3000 ST/ 4000T/ 4000 ST valmistenumerosta alkaen on soveltuvilta osin rakennettu normatiivisien asiakirjojen ohjeiden mukaan ja noudattaa direktiivien 98/37/EY määräyksiä EG- FÖRSÄKRAN OM ÖVERENSSTÄMMELSE FÖR MASKINELL UTRUSTNING...
  • Page 67 Aadress: Pohjanmaanväylä 5, FIN-62375 YLIHÄRMÄ Kinnitamme ainuüksi omaenda vastutus el, et turule lastud masin JUNKKARI SIMULTA 2500 T/3000 T/3000 ST/ 4000T/ 4000 ST valmistusnumbrid on ehitatud normatiivsete dokumentide juhiste kohaselt ja vastab direktiivi 98/37/EY nõustele ZAPEWNIENIE ZGODNOSCI URZADZENIA Z WYMAGANIAMI...

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Simulta s3000 tSimulta s3000 stSimulta s4000 st

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