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vimec E10 Use And Maintenance

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USE AND MAINTENANCE
ASSEMBLY INSTRUCTIONS
SPARE PARTS MANUAL
DATE ____________ APPROVED ____________
With the purpose of following the technical evolution, VIMEC reserves the right to alter the speciation without prior notification.
VERTICAL PLATFORM LIFT
MODEL E10
MANUAL CODE
7512019/e
01/09/2011
Original instructions
Vimec s.r.l
Via Parri, 7 - 42045 Luzzara - Reggio Emilia- Italy
Tel. + 39 0522 970 666 - Fax. + 39 0522 970919
www.vimec.biz
Page 03 - 18
Page 19 - 56
Page 58 - 107

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Summary of Contents for vimec E10

  • Page 1 ASSEMBLY INSTRUCTIONS Page 19 - 56 SPARE PARTS MANUAL Page 58 - 107 MANUAL CODE 7512019/e DATE ____________ APPROVED ____________ 01/09/2011 With the purpose of following the technical evolution, VIMEC reserves the right to alter the speciation without prior notification.

  • Page 2: Ec Declaration Of Conformity

    Address: Via Parri n.7 , 42045 Luzzara (R.E.) ITALY - Tel. +39/0522/970666) states on his own responsibility that the vertical lifting platform for use by persons with impaired mobility type: E10 – Serial Number: complies with the following Directives: - Directive 2004/108/EEC “Electromagnetic Compatibility”...

  • Page 3: Table Of Contents

    7512019/e 7511130 USE AND MAINTENANCE GENERAL CONTENTS 1. Unit and manufacturer identification Page 04 2. After-Sales Service Page 04 3. Description of unit Page 05 4. Technical data Page 07 5. Intended and improper uses Page 07 6. Setting at work operations Page 07 7.

  • Page 4: Unit And Manufacturer Identification

    I - 42045 Luzzara (RE) I - 42045 Luzzara (RE) Via Parri,7 - Tel. + 039 0522 970 666 Via Parri,7 - Tel. + 039 0522 970 666 TYPE TYPE E10 HL / HS SERIAL Nr. (N°) - - - - SERIAL Nr. (N°)

  • Page 5: Description Of Unit

    The platform Lift Mod.E10 has been designed to transport persons with limited mobility and a possible attendant. The E10 consists of a mobile part known as the platform (Fig. 1), and a part which contains and protects the platform itself, known as the shaft (Fig. 2).
  • Page 6 - Platform block for works of maintenance in headroom. - Photocell barriers - Overspeed governor WARNING: Only VIMEC skilled staff can carry out the installation of the unit. 3.4) Main precautionary measures against electric damages 3.7) Applicable directives...

  • Page 7: Technical Data

    5) INTENDED AND IMPROPER USES OF THE UNIT 5.1) Intended uses The platform Lift E10 is a lifting system designed for person with limited mobility with or without wheel- chair + a skilled attendant of all unit operating functions. The instructions reported on the identification plates are essential to the use of the unit.

  • Page 8: Correct Use Of The Platform

    7512019/e 7511130 Instructions for more than one door at floors 7) CORRECT USE OF THE PLATFORM Flashing indicators/cabin push buttons WARNING: BEFORE USING THE PLATFORM, 2 floor doors. READ THIS MANUAL CAREFULLY. When 2 floor doors are provided, 7.1) Starting up buttons on the left and on the right side of the alarm button (Fig.
  • Page 9 7512019/e 7511130 7.3) Controls at floors FIG.5 A call/send floor control containing the following devices is provided near each floor door (Fig. 5): - Call push button - Fig. 5/a. This push button allows the platform to reach that de- terminate floor enabling the entrance.
  • Page 10 7512019/e 7511130 7.5) Optional FIG.7 It is advisable ordering the optional devices with the unit. a) Motorised floor doors - Fig. 7 The motorized floor doors option is used for avoiding the manual opening and closing of floor doors. It is foreseen either for indoor or outdoor.
  • Page 11 7512019/e 7511130 Instructions for door release from inside the pit For hinged doors (for the operator in charge of maintenance) When the lift is in the pit: - Remove the cap. - Push downwards (upwards) to release the lock (Fig. 10/a).
  • Page 12 WARNING: Release the door only when the platform has reached the lowest floor. Close the door and apply to Vimec technical staff. Call VIMEC Service Department and not follow the instructions described previously in case of irreversible...

  • Page 13: Safety Devices

    Overspeed governor This device is placed on the carriage (Fig. 12/c). If speed increases, it operates the safety gear. WARNING: It is necessary to apply to VIMEC skilled staff in order to release the overspeed go- vernor. b) Safety gear device - Fig. 12/a The unit is provided with a safety gear device with gra- dual breaking approved.
  • Page 14 “over-run” causes the unit to stop. WARNING: In this case the unit does not move. It is necessary to apply to VIMEC skilled staff in order to put it into operation again. b) Power supply The unit is powered with 230 V a.c.

  • Page 15: Maintenance

    For elevators and lifting platforms for the disabled, the use and validity of the guarantee provided by Vimec Srl are subordinate to respect for what is provided for in the circular of the Ministry of Indu- stry no. 157296/97, and more specifically: 1) issuing the test certificate by VIMEC and conse- quent issue of the EC declaration;...

  • Page 16: Safety Devices

    7512019/e 7511130 9.1) Parts to be periodically inspected Competence: OS: VIMEC trained operator. UNIT PARTS TO BE CHECKED EVERY EVERY ON ASSEM- MONTHS MONTHS SAFETY Check that the positions of terminal stop at flo-   DEVICES ors through the sensors are the required ones.
  • Page 17 7512019/e 7511130 FIG.16 WARNING: The maintenance operations un- der the cabin must be performed in the following way: - Take the cabin to the first floor. - Open the door with the triangular emergency key and insert proper means between the threshold and the leaf (see fig.

  • Page 18: Wiring Diagrams

    7512019/e 7511130 9.3) Replacing the belts FIG.18 - Let the carriage rest in the pit. - Unscrew the two nuts (Fig. 18/b) until the belt fastening is released completely (Fig.18/c). - Loosen the nuts (Fig. 18/d) and take out the belt end. - Then loosen the self-locking nuts placed on the upper belt fastening and take out the belt end.
  • Page 19 7512019/e 7511130 ASSEMBLY INSTRUCTIONS E10 GENERAL CONTENTS 1) Contents of supply Page 2) Preparing the brickwork shaft Page 3) Safety devices Page 4) Connections assembly Page 5) Rail assembly Page 6) Carriage assembly Page 7) Installation of electric board Page...

  • Page 20: Contents Of Supply

    7512019/e 7511130 1) CONTENTS OF SUPPLY FIG.1 - Rail sections complete of joint plates - Complete wall fastenings - Limit switsch sensors and cam units - Cable fixing accessories - Sheaths for connecting electric parts - Control board - Landing doors complete of frame to be assembled - Shafts complete of doors (if required) - Complete self-supporting structure (if required) - Locks kit...

  • Page 21: Connections Assembly

    7512019/e 7511130 4) CONNECTIONS ASSEMBLY the wall and to the rails. At approx. 1400 mm above the ground, assemble the overspeed governor belt - With Halfen fastenings: fastening (Fig. 4/b). If they are not plumb, use shims They must be at least 700 mm long (1250 mm for to support before tightening on the wall fastenings - E07HD), with equivalent or better characteristics than Fig.
  • Page 22 7512019/e 7511130 FIG.7 Secure the OSG cable to the top bracket, making sure to use a nut on both sides (see Fig. 8/a). Let the other end fall so it can be assembled later. - INSTALL THE CABLE FIXING COUNTERNUT FIG.8 Version E10HL - HS...

  • Page 23: Carriage Assembly

    7512019/e 7511130 6) CARRIAGE ASSEMBLY FIG.10 - Place the platform frame inside the guides, resting it on the ground (Fig. 9/a). WARNING: Assemble the two shoes com- plete with spacers onto the platform frame (Fig. 9/b-9/v). - Take the RH and LH uprights of the carriage and Tighten secure the belts to the respective belt fastenings (Fig.
  • Page 24 7512019/e 7511130 - Fit the top cross-beam complete with accessories FIG.11 (Fig. 9/g); do not tighten the metal fasteners (Fig. 9/h). - Place the lower belt fastening complete with spacer spring, washer and nut, so that it is geared only to a few threads (Fig.
  • Page 25 7512019/e 7511130 - Belt tensioning: FIG.15 PERFORM THIS OPERATION WITH THE CABIN AT ZERO FLOOR / IN PIT. - Load both springs (placed in the lower side of the carriage) by screwing the nut (Fig. 15/a) for approx. 1 turn; release the brake by operating the special thre- aded lever.

  • Page 26: Installation Of Electric Board

    7512019/e 7511130 7) INSTALLATION OF THE ELECTRIC BOARD FIG.17 Assemble the inverter box (Fig. 17/a), battery box (Fig. 17/b) and CPU box (Fig. 17/c). NOTE: Before activating the electric power supply, make sure that the batteries are connected. 8) ASSEMBLY OF FLAT CABLE Fix the flat cable supports at the height given in the installation drawing.
  • Page 27 7512019/e 7511130 FIG.18 FIG.19 FIG.20 FIG.22 FIG.21...

  • Page 28: Motor Test

    7512019/e 7511130 9) MOTOR TEST - Check the rotation direction of the motor using the console. NOTE: to avoid having the carriage against the pit, it is recommended to operate the motor for short sections by pressing the “P02” key. - After a few travels, check again for belt tensioning as follows: 1- Rest the platform in pit.

  • Page 29: Platform And Push Button Panel Assembly

    7512019/e 7511130 11) PLATFORM AND PUSH BUTTON FIG.25 PANEL ASSEMBLY Assemble the platform by carrying out a truing in the shaft by using the suitable fixing screws / nuts - Fig. 25/a. NOTE: Do not exceed in locking the nuts (Fig. 25/a) in order to avoid the strain of the platform sheet.
  • Page 30 7512019/e 7511130 - REMOTE CONTROL PANEL ASSEMBLY Fix the receiver by means of the bracket, Fig. 29/a, next to the floor controls. FIG.29...

  • Page 31: Hinged Doors Assembly

    7512019/e 7511130 12) HINGED DOORS ASSEMBLY Wall and fix the frame doors taking care of the perpen- dicularity in all directions and checking that all is aligned with the shaft and no protruding part is present. NOTE: During this phase, it is necessary to be sure of the presence of sheathings or drillings for the passing of the locks supply cables.
  • Page 32 7512019/e 7511130...

  • Page 33: Fixing Brackets

    7512019/e 7511130 FIXING CORNER FIXING BRACKETS LIGHTING SCREEN...
  • Page 34 7512019/e 7511130...
  • Page 35 7512019/e 7511130...
  • Page 36 7512019/e 7511130 - Floor door...
  • Page 37 7512019/e 7511130...
  • Page 38 7512019/e 7511130...
  • Page 39 7512019/e 7511130...

  • Page 40: Lock Kit Assembly

    7512019/e 7511130 FIG.30 14) LOCK KIT ASSEMBLY - Insert the lock (Fig. 31/b) in the door shaft. - Wire the cables on the connector as shown in the wiring diagram. - Fit the push-button panel (Fig. 31/a) (on the door frame or to the wall) making sure the cables reach the lock compartment (Fig.
  • Page 41 7512019/e 7511130 - With the door closed, check that there is a clearance of FIG.33 at least 1 mm between the frame and the door. - Using the adjusting key, set the lock releasing magnet placed on the door leaf, so that there is a 5 mm clearance between the magnet and the lock (Fig.

  • Page 42: Electric System Installation

    7512019/e 7511130 3rd telephone number - Program phone number *13*. 15) ELECTRIC SYSTEM INSTALLATION For the telephone number, it is possible to enter 1 to Follow the diagrams of the book of electrical drawings 16 figures; end with #. for installing and connecting the sheaths. Install the ca- 4th telephone number - Program phone number *14*.
  • Page 43 7512019/e 7511130 Type of call - 2nd telephone number *22*. 6. Enter the type of call for the first telephone number, Insert the code (0-3) and end with # press: (*21 * 0 #) “1” is the standard language 0 = P100 1 = language 2 = Q23 3 = CPC set up 1. 7.

  • Page 44: Adjustments And Working Check

    7512019/e 7511130 16) ADJUSTMENTS AND WORKING CHECKS LAST CONNECTION FIG.38 - During the testing stroke, check that the minimum headroom is T=2450 mm (2600 with cabin doors). 1) Bring the platform against the mechanic retainers. 2) Lower the platform by 30 mm, secure the cam (Fig.

  • Page 45: Cabin Assembly

    7512019/e 7511130 17) CABIN ASSEMBLY FIG.40 - After fitting the platform and the carriage as directed in points 6 and 10, proceed to assemble the 4 pillars (equipped where necessary with photocells) Fig. 40/m. - Fit on the complete roof (Fig. 40/a). - Centre the platform and the roof with the elevator shaft, making a complete run from floor zero to the last floor and check the clearance between the elevator...
  • Page 46 7512019/e 7511130 FIG. 44 The pair of photocells is fixed on the pillars of each one with the special self-threading screws provided. - Fitting the mirror Both the full height and half height mirrors are fixed in the same way with an upper lath and a lower one that are in their turn riveted to the wall (see the image Fig.
  • Page 47 7512019/e 7511130 FIG. 46 - Instructions for mounting mirrors 1- Fix the lower glass-holding lath at the height selected by the customer, making a hole in the wall using the holes on the lath as a template. Rivet the lath in place. 2- Insert lower thickness layers in nylon.

  • Page 48: Lift Shafts And Self-Supporting Structure Assembly

    7512019/e 7511130 18) LIFT SHAFTS AND SELF-SUPPORTING STRUC- TURE ASSEMBLY - Refer to the installation drawing provided with the unit. 19) DIAGRAM FOR PLATES ARRANGEMENT ON THE PLATFORM LIFT I - 42045 Luzzara (RE) Via Parri,7 - Tel. + 039 0522 970 666 TYPE SERIAL Nr.
  • Page 49 7512019/e 7511130 PRIMA DI ACCEDERE ALLA ZONA SOTTO ALLA PIATTAFORMA: BEFORE ENTERING THE AREA UNDER THE PLATFORM: AVANT D'ACCEDER SOUS LA PLATE-FORME: VOR DEM BETRETEN DES LIFTSCHACHTES: ANTES DE ACCEDER A LA ZONA DEBAJO DE LA PLATAFORMA: DESLIGAR ANTES DE ACEDER AO ESPAÇO SOB A PLATAFORMA: PRZED WEJCIEM DO STREFY ZNAJDUJCEJ SI POD PLATFORM EPE OCTYOM B 3OHY O ATOPMO 6064381...
  • Page 50 7512019/e 7511130 INSTRUCTION PLATE FOR EMERGENCY CONTROLS ALWAYS PLACE THE PLATE NEXT TO THE EMERGENCY CONTROLS...

  • Page 51: Final Test

    - There are no running defects. - The platform stops at floors are correct with a + or - 10 mm tolerance. - Load sensor calibration: please refer to E10 console manual. - Safety gear intervention test (see the “Use and maintenance “manual - Part.8.1 a-b-c).

  • Page 52: Automatic Door Safety Block

    7512019/e 7511130 21) AUTOMATIC DOOR SAFETY BLOCK FIG. 47 FIG. 48...

  • Page 53: Installing The Counterweight

    7512019/e 7511130 22) INSTALLING THE COUNTERWEIGHT When the rails are completely installed and the belts tensioning has been completed (see chapter 6), the counterweight can be installed.
  • Page 54 7512019/e 7511130...
  • Page 55 7512019/e 7514130 At this stage, the cabin lays in the pit, and the belt is marked by drawing a line (Fig. 49/a) at 100 mm under the head connection (see fig. 49/b). Afterwards, take the cabin to the top floor (the last floor) so that the two sections of belt needed to house the counterweight are now lower down close to the pit.

  • Page 56: Installing The Deep Pit Stop

    7512019/e 7511130 23) INSTALLING THE DEEP PIT STOP Drill the rails before installing the deep pit Stop. Ø11...
  • Page 57 7512019/e 7511130 PARTS CATALOGUE E10 CATALOGUE INDEX 1. Rails and connections Page 58 N° 7801350 2. Lower transmission Page 60 N° 7801351 3. Upper transmission Page 66 N° 7801352 4. Counterweight Page 68 N° 7801380 5. Electric box Page 70 N°...
  • Page 58 RAILS AND CONNECTIONS 7801350...
  • Page 60 LOWER TRANSMISSION 7801351...
  • Page 62 LOWER TRANSMISSION E10HL 7801375...
  • Page 64 LOWER TRANSMISSION E10HS 7801379...
  • Page 66 UPPER TRANSMISSION 7801352...
  • Page 68 COUNTERWEIGHT E10HL-E10HS 7801376...

  • Page 70: Electric Box

    ELECTRIC BOX 7801353...
  • Page 72 INVERTER BOX 7801354...
  • Page 74 INVERTER BOX E10HL 7801377...
  • Page 76 INVERTER BOX E10HS 7801381...
  • Page 78 COMPLETE CARRIAGE 7801355...
  • Page 80 COMPLETE CARRIAGE E10HL 7801378...
  • Page 82 COMPLETE CARRIAGE E10HS 7801382...

  • Page 84: Overspeed Governor

    OVERSPEED GOVERNOR 7801356...
  • Page 86 PLATFORM 7801296...
  • Page 88 COMPLETE CABIN 7801357...
  • Page 90 VERTICAL PUSH BUTTON PANEL 7801358...
  • Page 92 FLOOR PUSH BUTTON PANEL 7801359...
  • Page 94 ALUMINIUM DOOR 7801304 7801304...
  • Page 96 HOLLOW VENEERED DOOR 7801341...
  • Page 98 DOORCLOSER 7801305...
  • Page 100 DOOR LOCK 7801306 7801306 6714072...
  • Page 102 DOOR LOCK 7801343 6714073...
  • Page 104 DOOR LOCK 7801344 70041029...
  • Page 106 INTERNAL DOOR MOTOR DRIVE 7801309...