Subscribe to Our Youtube Channel
Related Manuals for Ingersoll-Rand Club Car Turf 272
Summary of Contents for Ingersoll-Rand Club Car Turf 272
- Page 1 Turf 272, Carryall 272, Carryall 472, XRT 1200 and XRT 1200 SE Owner’s Manual Gasoline Utility Vehicles [Refer to back cover for applicable build code range]...
- Page 3 NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual. If the vehicle build code is different from that shown on the back cover of this manual, please contact your nearest dealer or go to www.clubcar.com to retrieve the proper owner’s manual for the vehicle.
- Page 4 FOREWORD Thank you for choosing Club Car, the name most widely recognized as the industry leader in vehicle efficiency and long-lasting value. You have chosen the finest utility vehicle on the market. Please protect your investment and ensure that your Club Car vehicle(s) provides years of reliable, superior performance by reading and following the maintenance instructions in this manual.
-
Page 5: Table Of Contents
TABLE OF CONTENTS Safety Decal and Feature Identification ........................4 Practice Safety ..............................12 Proposition 65 – State of California ........................12 Safety Details ..............................13 General Warnings............................... 13 General Information ............................16 Model Identification............................. 16 Controls and Indicators ............................17 Lockout Cam .............................. -
Page 6: Safety Decal And Feature Identification
Safety Decal and Feature Identification SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information. For detailed information on specific features, read the appropriate section in this manual. Page 4 Turf 272, Carryall 272, Carryall 472, XRT 1200 and XRT 1200 SE Owner’s Manual... - Page 7 Safety Decal and Feature Identification TURF 272/CARRYALL 272 Decal, Bed Loading Warning (on cargo bed or seat 101553901 Fuel Shut-Off Valve back) Decal, Crush Area Warning (behind seat, near 101609401 Low Oil Warning Light cargo bed) Decal, Vehicle Loading Instructions (below 101960201 Accelerator Pedal instrument panel)
- Page 8 Safety Decal and Feature Identification TURF 272/CARRYALL 272 341A Decal, On/Off Key Switch (above key switch) Decal, Operating Instructions (on steering wheel) 101825101 102029301 (pedal-start vehicles) (pedal-start vehicles) Decal, On/Off/Start Key Switch (above key switch) Decal, Operating Instructions (on steering wheel) 101825102 102224301 (key-start vehicles)
- Page 9 Safety Decal and Feature Identification TURF 272/CARRYALL 272 Decal, Trailer Hitch Tongue Weight Notice (on Decal, Bed Latch Warning (on vehicle body, below 1011553 102459301 trailer/receiver hitch) bed latch) Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 Forward/Reverse Control frame, near fuel tank) Decal, Frame Ground/Governor Warning (on 101915201...
- Page 10 Safety Decal and Feature Identification XRT 1200 Decal, Bed Loading Warning (on cargo bed or seat 101553901 102224301 Decal, Operating Instructions (on steering wheel) back) Decal, Crush Area Warning (behind seat, near 101609401 Serial Number cargo bed) 101825102 Decal, On/Off/Start Key Switch (above key switch) Fuel Shut-Off Valve Decal, Vehicle Loading Instructions (below 101960201...
- Page 11 Safety Decal and Feature Identification XRT 1200 Decal, Trailer Hitch Tongue Weight Notice (on Decal, Bed Latch Warning (on vehicle body, below 1011553 102459301 trailer/receiver hitch) bed latch) Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 Forward/Reverse Control frame, near fuel tank) Decal, Frame Ground/Governor Warning (on 101915201...
- Page 12 Safety Decal and Feature Identification CARRYALL 472/XRT 1200 SE Decal, Bed Loading Warning (on cargo bed or seat Decal, Vehicle Loading Instructions (below 101553901 102274301 back) instrument panel) Decal, Crush Area Warning (behind seat, near 101609401 Low Oil Warning Light cargo bed) Decal, Falling Off Warning (on rear-facing seat 101705701...
- Page 13 Safety Decal and Feature Identification CARRYALL 472/XRT 1200 SE Decal, Trailer Hitch Tongue Weight Notice (on Decal, Bed Latch Warning (on vehicle body, below 1011553 102459301 trailer/receiver hitch) bed latch) Decal, Gasoline Fuel Warning (at fuel fill or on 101547601 Forward/Reverse Control frame, near fuel tank) Decal, Frame Ground/Governor Warning (on...
-
Page 14: Practice Safety
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 15: Safety Details
Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION. - Page 16 General Warnings WARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle. • Do not leave children unattended on vehicle. • Prior to leaving the vehicle unattended or servicing the vehicle, set the park brake, place the Forward/Reverse handle in the NEUTRAL position, turn the key switch to the OFF position, and remove the key.
- Page 17 General Warnings (Viewed from passenger side of vehicle) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. Figure 2 Battery Cable Removal CONNECTING THE BATTERY – GASOLINE VEHICLES Connect the battery cables, positive (+) cable first. Tighten battery terminals to 80 in-lb (9 N·m).
-
Page 18: General Information
General Information 1403 Figure 3 Dispose of Lead-acid Batteries Properly GENERAL INFORMATION This manual is designed to include information on Turf 272, Carryall 272, Carryall 472, XRT 1200 and XRT 1200 SE vehicles. All operating procedures, maintenance, and regular servicing are identical in all vehicles unless otherwise noted. -
Page 19: Controls And Indicators
Controls and Indicators SERIAL NUMBER PH0901-123456 BC54679 1400 Figure 4 Serial Number Decal CONTROLS AND INDICATORS See General Warnings on page 13. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. -
Page 20: Forward/Reverse Control
Controls and Indicators Figure 5 Key Switch - Key-Start Vehicle Shown WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not “rev” the engine for long periods of time while the Forward/Reverse handle is in the NEUTRAL position. -
Page 21: Accelerator Pedal
Controls and Indicators Figure 6 Forward/Reverse Handle ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 7). Key-start vehicle: With the engine running and the Forward/Reverse handle in the FORWARD or REVERSE position, vehicle speed will increase as the accelerator pedal is pressed. -
Page 22: Brake Pedal
Lockout Cam direction selected (forward or reverse). When the accelerator is released, power will be cut off and the engine will stop running. BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 7). To slow or stop the vehicle, press the brake pedal (Figure 8). -
Page 23: Neutral Lockout Cam
Neutral Lockout Cam NEUTRAL LOCKOUT CAM VEHICLES WITH OPTIONAL PEDAL-START For the convenience of the trained technician, there is a neutral lockout cam located on the seat support panel under the seat (Figure 10). The neutral lockout cam has two positions, MAINTENANCE and OPERATE, which are clearly marked. -
Page 24: Differential Lock
CHOKE Figure 12 Choke Figure 13 Differential Lock DIFFERENTIAL LOCK WARNING • With the differential lock engaged, vehicle turning functions are greatly reduced. To prevent loss of vehicle control when differential lock is engaged, do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle. -
Page 25: Fuel Gauge/Hour Meter
Seat Latch and Adjustment Figure 14 Low Oil Warning Light FUEL GAUGE/HOUR METER A fuel gauge and hour meter are housed together at the lower left corner of the instrument panel. The fuel gauge operates when the key switch is in the ON position, and allows the operator to monitor the fuel level in the vehicle. The hour meter operates only when the engine is running, and should be used only by trained technicians to track vehicle usage and determine when periodic service procedures are required. -
Page 26: Pre-Operation And Daily Safety Checklist
Pre-Operation and Daily Safety Checklist The bucket seats on all vehicles are adjustable and can be moved forward or backward to accommodate the driver or passenger. To adjust a seat: Remove the seat from the vehicle. Remove the four bolts and washers from the bottom of the seat mounting plate. Align the mounting plate holes with holes in the seat to achieve the desired seat position. -
Page 27: Driving Instructions
Driving Instructions Use the following checklist, in conjunction with the Pre-Operation and Daily Safety Checklist, as a guide to inspect the vehicle and check daily for proper operation. Any problems should be corrected by a Club Car distributor/dealer or a trained technician. -
Page 28: Starting The Vehicle
Driving Instructions WARNING – Be sure all passengers are capable of securing themselves in a vehicle before allowing them to ride in one. • Do not shift the Forward/Reverse handle while the vehicle is in motion. • Stop the vehicle before shifting the Forward/Reverse handle. Engine must be at idle before shifting the Forward/Reverse handle. -
Page 29: Stopping The Vehicle
Driving Instructions 6.3. Select direction by placing the Forward/Reverse handle or switch in the desired position (F = forward or R = reverse). A buzzer will sound as a warning when the Forward/Reverse handle or switch is in the REVERSE position. 6.4. -
Page 30: Bed Latch And Prop Rod
Bed Latch and Prop Rod BED LATCH AND PROP ROD See General Warnings on page 13. DANGER • Use caution when working under bed. Be sure prop rod is secure. Otherwise the bed will fall, resulting in severe personal injury or death. WARNING •... -
Page 31: Front Shock Absorbers
Front Shock Absorbers Figure 17 Bed Latch – Carryall 472/XRT 1200 SE Figure 18 Raised Bed – Carryall 472/XRT 1200 SE FRONT SHOCK ABSORBERS The vehicle arrives from the factory with the front coil-over shocks pre-adjusted for optimum vehicle performance. We do not recommend adjusting the shock absorbers unless the vehicle will be equipped with a cab enclosure. -
Page 32: Towing With The Vehicle
Towing with the Vehicle WARNING • Avoid stopping on a hill when loaded. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning may cause vehicle to overturn, possibly resulting in severe personal injury. •... -
Page 33: Transporting On A Trailer
Transporting on a Trailer TRANSPORTING ON A TRAILER WARNING • Turn the fuel shut-off valve to the closed (OFF) position. • Do not allow riders in the trailer being towed. • Avoid sudden starts, sudden stops, and tight turns when towing. •... -
Page 34: Preparing The Vehicle For Extended Storage
Storage CAUTION • Batteries in a low state of charge will freeze at low temperatures. PREPARING THE VEHICLE FOR EXTENDED STORAGE Unload the vehicle so that tires are supporting only the weight of the vehicle. Store vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician. -
Page 35: Returning The Stored Vehicle To Service
Storage 6.3. Loosen, but do not remove, the carburetor drain screw and drain fuel remaining in bowl into a small, clean container, then pour the fuel from the container into vehicle fuel tank. Tighten the carburetor drain screw. 6.4. Fill fuel tank to about 1 inch (2.5 cm) from top of fuel tank and, following manufacturer’s directions, add a commercially available fuel stabilizer (such as Sta-Bil ®... -
Page 36: Maintenance
Maintenance Perform the Pre-Operation and Daily Safety Checklist on page 24. 10. Lower the passenger side seat. 10.1.Turf 272/Carryall 272/XRT 1200: Lower the cargo bed. See WARNING “For vehicles with cargo beds...” in General Warnings on page 13. 10.2.Carryall 472/XRT 1200 SE: Replace the rear bench seat and lower the cargo bed. 11. -
Page 37: Periodic Service Schedule
Periodic Service Schedule PERIODIC SERVICE SCHEDULE See General Warnings on page 13. WARNING • Service, repairs, and adjustments must be made per instructions in the appropriate maintenance and service manual. • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. - Page 38 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 24. Daily service by owner Performance Inspection See Performance Inspection on page 24. Check engine oil level; change as required. See Periodic Lubrication Schedule on page Engine Check engine cooling air intake;...
-
Page 39: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) Semiannually by owner or trained technician (or every 50 Accelerator push rod pivots, mounts, Dry Moly Lube (CCI P/N 1012151) hours of operation, whichever and shifter cable pivots... -
Page 40: Master Cylinder
Master Cylinder MASTER CYLINDER 1. Full Level 2. Safe Level 3. Low Level Figure 21 Brake Fluid Reservoir The master cylinder is located under the passenger seat toward the center of the vehicle (Figure 21). Raise or remove the seat to check the brake fluid level. When checking the brake fluid, also inspect the following: •... -
Page 41: Engine Oil
Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if oil becomes low, the engine oil level should be checked monthly. The vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube and wipe oil from dipstick. - Page 42 Engine Oil Access the engine compartment. See WARNING “For vehicles with cargo beds...” in General Warnings on page 13. 2.1. Turf 272/Carryall 272/XRT1200: Tilt the bed and ensure that the prop rod is properly engaged. 2.2. Carryall 472/XRT 1200 SE: Remove the rear bench seat. Disconnect battery and spark plug wires.
- Page 43 Engine Oil NOTE: An oil drip guard can be used to prevent excess oil from dripping into the engine base place. Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil filter prior to removing.
-
Page 44: Oil Viscosity
Engine Oil Figure 27 Coat Rubber Seal Figure 28 Add Engine Oil 13. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten. 14. Lower the vehicle and remove the floor jack from under the rear of the vehicle. 15. -
Page 45: Fueling Instructions
Fueling Instructions SAE 30 SAE 10W-30/ SAE 10W-40 SAE 5 W-30 Figure 29 Oil Viscosity Chart NOTE: Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level more frequently when using them. FUELING INSTRUCTIONS See General Warnings on page 13. DANGER •... -
Page 46: Battery
Battery WARNING • Make sure seat hinges and latch are securely engaged before operating vehicle. 1. Vent Tube 2. To Carburetor 3. Vent 4. Fuel Shut-off Valve 5. Fuel 1. Vent Tube 2. Fuel Tank 3. Vent 4. Fuel Shut-off Valve 5. Fuel Pump Tank (under rear seat) 6. - Page 47 Battery WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 32). Electrolyte level should be checked semiannually. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position.
-
Page 48: Cleaning The Vehicle
Cleaning the Vehicle Be sure battery hold-down clamp is properly tightened. Tighten to 144 in-Ib (16 N·m). A loose clamp may allow the battery to become damaged from vibration or jarring. If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any longer than absolutely necessary (do not leave discharged overnight). -
Page 49: Subsequent Owner Registration
Subsequent Owner Registration WARNING • Before beginning a winch operation: – Turn the key switch to the OFF position, put Forward/Reverse handle in the NEUTRAL position, and engage the parking brake. – Do not use winch while persons are seated on the vehicle. •... -
Page 50: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS TURF 272 CARRYALL 472 SPECIFICATIONS CARRYALL 272 XRT 1200 SE XRT 1200 POWER SOURCE Engine: 4-cycle OHV, 400 cc, 13 maximum hp @ 3600 RPM (per SAE J 1940/1349), • • single-cylinder, air-cooled, with pressure lubrication system Engine: 4-cycle OHV, 351 cc, 11.5 maximum hp @ 3600 RPM (per SAE J 1940/1349), (optional for Turf 272) (optional for Carryall 272) -
Page 51: Liquid Capacities
Vehicle Specifications TURF 272 CARRYALL 472 SPECIFICATIONS CARRYALL 272 XRT 1200 SE XRT 1200 Weight (dry): 1106 lb. (501.7kg) 1200 lb. (544.2 kg) with all-terrain tread 1066 lb. (477.2 kg) 1160 lb. (526.0 kg) with turf tread Forward speed 17-19 mph (27-31 km/h) Governed RPM: FE400 Engine 3850 (±30) RPM Governed RPM: FE350 Engine (optional for Turf 272/Carryall 272 vehicles) -
Page 52: Warranties
Warranties WARRANTIES CLUB CAR LIMITED TWO YEAR WARRANTY FOR 2009-2010 TRANSPORTATION AND UTILITY VEHICLES WARRANTY: CLUB CAR INC., (“CLUB CAR”) hereby warrants to the Original Retail Purchaser that its new 2009-2010 Model Transportation and Utility Vehicles purchased from CLUB CAR or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below, subject to the provisions, limitations and exclusions contained in this limited warranty. -
Page 53: California Emission Control Warranty Statement
Warranties HOW TO MAKE A WARRANTY CLAIM: To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 709 North Belair Road, Evans, Georgia 30809, U.S.A., 706-863-3000. - Page 54 Warranties - As the vehicle engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- Page 55 Warranties repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts list are covered: SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor assembly, fuel injection pump, fuel injection nozzle, fuel regulator Exhaust Catalytic Converter, Exhaust Manifold Air Induction Air filter housing, air filter*, crankcase breather tube Ignition Flywheel magneto, ignition pulse generator, ignition coil assembly, ignition control module, spark plug cap, spark plug* Positive...
- Page 56 Warranties Page 54 Turf 272, Carryall 272, Carryall 472, XRT 1200 and XRT 1200 SE Owner’s Manual...
- Page 61 Club Car NOTES...
- Page 64 BC55020 Publication Part Number 103472535 Edition Code 1108D0709C This manual is valid for vehicles built during the 2009 model year. It is also valid for vehicles with build codes between 54699 and the one indicated at the top of this page.
Need help?
Do you have a question about the Club Car Turf 272 and is the answer not in the manual?
Questions and answers